EP1641972A2 - Non-tisse a fibres melangees et procede de production de ce non-tisse - Google Patents
Non-tisse a fibres melangees et procede de production de ce non-tisseInfo
- Publication number
- EP1641972A2 EP1641972A2 EP04738881A EP04738881A EP1641972A2 EP 1641972 A2 EP1641972 A2 EP 1641972A2 EP 04738881 A EP04738881 A EP 04738881A EP 04738881 A EP04738881 A EP 04738881A EP 1641972 A2 EP1641972 A2 EP 1641972A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibers
- mixed fiber
- fleece
- fiber fleece
- kapok
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 5
- 238000000034 method Methods 0.000 title claims description 9
- 235000003301 Ceiba pentandra Nutrition 0.000 claims abstract description 16
- 244000146553 Ceiba pentandra Species 0.000 claims abstract description 16
- 229920000728 polyester Polymers 0.000 claims abstract description 8
- 239000012209 synthetic fiber Substances 0.000 claims abstract description 8
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 3
- 238000009413 insulation Methods 0.000 claims description 4
- 239000012510 hollow fiber Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 239000004753 textile Substances 0.000 claims description 2
- 238000004378 air conditioning Methods 0.000 claims 1
- 238000013016 damping Methods 0.000 abstract 1
- 241001494479 Pecora Species 0.000 description 2
- 229930014626 natural product Natural products 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 241000238711 Pyroglyphidae Species 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229940046533 house dust mites Drugs 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4266—Natural fibres not provided for in group D04H1/425
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
Definitions
- the invention relates to a mixed fiber fleece, in particular as a filling material for bedding, textiles, upholstered furniture, automobile interiors or as insulation or insulation, and a method for its production.
- a mixed fiber fleece made of sheep's wool and kapok is known, which is used as a filling material for bedding, clothing, children's equipment and the like, in order to take into account above all the hygienic requirements and at the same time to be able to offer a pure natural product that can also be disposed of in an environmentally friendly manner.
- a disadvantage of this known mixed fiber fleece is, in particular, that although it is washable, part of the bulk of the mixed fiber fleece is lost with each wash, so that the service life of the goods produced with it is limited.
- the object of the invention is to provide a mixed fiber fleece which retains its properties corresponding to the new condition over a longer period of time and to provide a method for producing such a mixed fiber fleece.
- the mixed fiber fleece consists of a mixture of fine synthetic fibers such as polyester fibers and kapok fibers
- a mixed fiber fleece is made available which remains fully washable together with the overall product, the synthetic fiber portion maintaining the bulk in the mixed fiber fleece, where, on the other hand, the kapok portion has an antibacterial effect and guarantees that there is no dust mite, so that the entire product does not have to be washed as often in order to meet the hygienic requirements as bedding that consists only of synthetic fibers.
- the synthetic fibers and the kapok fibers are homogeneously bonded to one another, so that problem-free further processing is possible and the advantageous properties of the mixed fiber fleece come into their own evenly.
- individual layers of synthetic fleece or kapok fleece with further individual layers are nonwoven with one another in terms of layer technology, two or more layers can be arranged one above the other.
- Such layers can consist not only of pure polyester fleece or pure kapok fleece but also of synthetic and kapok fibers which are fleece-bonded to one another, so that any desired requirements for the mixed fiber fleece can be met.
- the proportion of kapok fibers in the total mixed fiber fleece can be so small that it can just guarantee the absence of house dust mites or can be chosen arbitrarily larger, depending on how high the requirements are or how the overall properties of the mixed fiber fleece should be adjusted.
- the synthetic fibers made of polyester can optionally consist of solid fibers, hollow fibers and / or 3-D fibers.
- a mixed fiber fleece is made available which, with the same thickness as a known mixed fiber fleece made of sheep's wool and kapok, is significantly lighter and thus, for example when processing as a filling material for duvets, creates a considerably more airy and pleasant feeling for a user than the well-known, much heavier mixed fiber fleece made from pure natural products.
- the fibers to be mixed are loosened beforehand mechanically in a predetermined mixing ratio. This process is carried out by a bale opener, in which the fibers are transported over a needle lattice cloth against an opposing roller with needles. The needles on the roller comb the excess fibers from the needle slat band and throw them there. through back to the fibers that are still to be opened, which enables a uniform loading of the next opener system.
- the pre-opened fibers are then transported to the next opening system designed as a fine opener.
- This fine opener serves as a second fiber opening device.
- the premixed fibers are sent here over several rollers topped with sawtooth wire, which have different diameters and sometimes opposite directions of rotation, so that the fibers run more or less parallel to each other and any chunks or tufts are dissolved. This is necessary because the individual fibers of the subsequent ventilation system must be fed separately.
- the ventilation system consists of two different, approximately 80-200 m long specially coated plastic hoses, which are arranged spirally in a tower. This system also includes two suction fans specially designed for this process, which transport the fibers out of the fine opener through the tower at a precisely measured air speed. The completely homogeneous mixing takes place here, since the two fibers combine in the air flow of the hose and are joined together by a certain friction, which is achieved by the flow velocity.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nonwoven Fabrics (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10330943 | 2003-07-08 | ||
PCT/DE2004/001461 WO2005005702A2 (fr) | 2003-07-08 | 2004-07-07 | Non-tisse a fibres melangees et procede de production de ce non-tisse |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1641972A2 true EP1641972A2 (fr) | 2006-04-05 |
EP1641972B1 EP1641972B1 (fr) | 2007-11-28 |
Family
ID=34041713
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04738881A Expired - Lifetime EP1641972B1 (fr) | 2003-07-08 | 2004-07-07 | Non-tisse a fibres melangees et procede de production de ce non-tisse |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1641972B1 (fr) |
DE (1) | DE502004005611D1 (fr) |
WO (1) | WO2005005702A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3626130A1 (fr) | 2018-09-18 | 2020-03-25 | Krämer, Pascal | Article de literie |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102182013B (zh) * | 2011-05-19 | 2012-08-01 | 南通新绿叶非织造布有限公司 | 保持木棉纤维中空度的保暖材料的生产方法 |
KR101280354B1 (ko) | 2012-02-16 | 2013-07-01 | 한국생산기술연구원 | 케이폭 복합부직포의 제조방법 및 그로부터 제조되는 케이폭 복합부직포 |
CN104313793A (zh) * | 2014-09-22 | 2015-01-28 | 宋进清 | 一种木棉复合纤维及其制备方法 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB556045A (en) * | 1942-03-12 | 1943-09-17 | Frederick William Peter Taylor | Improvements in or relating to felted material |
JPH0783870B2 (ja) * | 1989-08-10 | 1995-09-13 | カクイ株式会社 | シート状油吸着材の製造方法 |
DE19832721A1 (de) * | 1998-07-21 | 2000-01-27 | Sandler C H Gmbh | Schichtenweise zusammengesetzter Verbundwerkstoff zur Stabilisierung einer Kernkomponente von Formteilen |
FR2827365B1 (fr) * | 2001-07-10 | 2003-12-12 | Panneaux Isoroy Soc D | Materiau thermiquement isolant a base de fibres lignocellulosiques et procede de fabrication |
-
2004
- 2004-07-07 EP EP04738881A patent/EP1641972B1/fr not_active Expired - Lifetime
- 2004-07-07 WO PCT/DE2004/001461 patent/WO2005005702A2/fr active IP Right Grant
- 2004-07-07 DE DE502004005611T patent/DE502004005611D1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO2005005702A3 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3626130A1 (fr) | 2018-09-18 | 2020-03-25 | Krämer, Pascal | Article de literie |
Also Published As
Publication number | Publication date |
---|---|
DE502004005611D1 (de) | 2008-01-10 |
EP1641972B1 (fr) | 2007-11-28 |
WO2005005702A3 (fr) | 2005-03-24 |
WO2005005702A2 (fr) | 2005-01-20 |
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