EP1636424A1 - Procede de production d'une voie ferree pour vehicules ferroviaires - Google Patents
Procede de production d'une voie ferree pour vehicules ferroviairesInfo
- Publication number
- EP1636424A1 EP1636424A1 EP04739487A EP04739487A EP1636424A1 EP 1636424 A1 EP1636424 A1 EP 1636424A1 EP 04739487 A EP04739487 A EP 04739487A EP 04739487 A EP04739487 A EP 04739487A EP 1636424 A1 EP1636424 A1 EP 1636424A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- recesses
- track
- rail
- support plate
- fastening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000004567 concrete Substances 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 41
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 9
- 239000011440 grout Substances 0.000 claims description 17
- 238000009415 formwork Methods 0.000 claims description 13
- 238000009423 ventilation Methods 0.000 claims description 4
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000011109 contamination Methods 0.000 claims description 2
- 239000013013 elastic material Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 230000009969 flowable effect Effects 0.000 abstract 1
- 239000007787 solid Substances 0.000 description 9
- 238000005266 casting Methods 0.000 description 8
- 239000010426 asphalt Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000004382 potting Methods 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 230000000181 anti-adherent effect Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000009416 shuttering Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
- E01B1/002—Ballastless track, e.g. concrete slab trackway, or with asphalt layers
- E01B1/004—Ballastless track, e.g. concrete slab trackway, or with asphalt layers with prefabricated elements embedded in fresh concrete or asphalt
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/02—Fastening rails, tie-plates, or chairs directly on sleepers or foundations; Means therefor
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2203/00—Devices for working the railway-superstructure
- E01B2203/16—Guiding or measuring means, e.g. for alignment, canting, stepwise propagation
Definitions
- the invention relates to a method for producing a track carriageway for rail vehicles, as is used in particular for modern high-speed lines as a so-called fixed carriageway.
- Solid carriageway is generally understood to mean a railway superstructure in which the ballast is replaced by another material, for example concrete or asphalt, which, in contrast to the ballast, is only slightly deformable.
- Various types of construction are known for the solid carriageway, for example, embedded systems such as the Rheda type with its two modifications Rheda-Sengeberg and Rheda-Berlin, or the Heitkamp and Züblin systems, in which the classic track grating is aligned in a concrete trough and then by pouring filler concrete into it the gaps remaining between the concrete trough and sleepers are permanently stabilized.
- the Sato system in which the track grating is laid either with Y-steel sleepers or conventional self-service sleepers on an asphalt base layer that is manufactured to a precise height and can also be milled off if required.
- the interlocking with the asphalt base course takes place by means of flat irons, which are cast in milled grooves.
- the Trac type in which the track is also supported on an asphalt base course, with fixation using dowel blocks. follows, which are embedded in recesses in the base layer and engage in the underside of the sleepers in neoprene shoes. The dowel stones are poured into these depressions, which are made in the still hot asphalt.
- top down methods for producing a solid roadway have in common that the amount of work, the amount of material to be used and the time which must be invested in the production of such a roadway are all very large, which makes the production of a solid track for rail vehicles very expensive.
- bottom-up method solid tracks can only be produced with unsatisfactory inaccuracies, which require a systematic compensation by means of intermediate layers.
- the object of the invention is therefore to provide a method for producing a track carriageway for rail vehicles, with which a solid carriageway can be produced more easily, more quickly, more cheaply and with clearly defined interfaces between the trades than with the known construction methods.
- the method according to the invention has the following method steps:
- the concrete base plate can preferably be produced continuously with a pre-filled concrete paver.
- the recesses are expediently made in the set, fresh concrete, which is due to the hardness of the loading that has not yet been fully tons can be done with simple tools.
- the recesses are expediently drilled as holes in the concrete.
- Cross joints for controlled cracking can be provided in the fresh concrete of the base plate.
- the distance between the transverse joints depends on the specific requirements of the respective project.
- Each rail fastening plate is preferably provided with at least two fastening elements. Before inserting the fasteners into the recesses, these are expedient or the like from any contamination. cleaned, so that it is ensured that the fastening elements engage in the recesses, preferably with approximately the same amount of play in all directions between themselves and the surrounding walls of the recesses. Screw bolts, which are inserted through the rail fastening plates and screwed onto the dowels, can preferably serve as fastening elements. In this case, the procedure is preferably such that the screw bolts are prestressed in their dowels before the recesses are filled with the grout with the fastening elements protruding into them.
- the fastening elements can protrude into the recesses on their circumference with undercuts, in particular grooves, grooves and the like. be provided so that after filling the recesses and hardening the potting masses are positively locked.
- the rail fastening plates or the like are coated with formwork sleeves in a particularly preferred embodiment of the method according to the invention. surrounded, so that it is ensured that the casting compound is actually only filled in where it is actually needed, namely between the concrete support plate and the rail fastening plates, without being able to flow laterally therefrom.
- Shuttering sleeves made of elastic material have proven themselves, for example tire-like rubber sleeves, which can preferably be provided with an anti-adhesive layer at least on their inside so that they can be easily removed again after the casting has hardened and, if necessary, reused. For this it is of course necessary that the sleeves are open or can be opened at least at one point in order to be able to pull them laterally under the rails after the sealing compound has hardened.
- the right and left rails of the track can be connected to one another by means of tie rods, it then being possible for at least some of the track straightening elements not to act on the rails themselves but on the tie rods.
- the rails or the track grating are preferably aligned in at least two stages, with a first rough adjustment stage and a subsequent fine adjustment stage.
- the rail fastening plates and / or the formwork sleeves can be provided with filling openings, in which case the potting mortar can then be filled in through the filling openings.
- the rail fastening plates and / or the formwork sleeves are preferably provided with ventilation holes, the introduction of grouting being stopped when grouting emerges from the highest ventilation hole of a formwork sleeve or fastening plate.
- the formwork sleeves can be expediently removed, as already mentioned.
- a quick-hardening grout is preferably used as grout, so that it is possible to remove the track straightening elements in the track section that has just been produced after a short hardening time and to continue with the track installation in the next track section.
- Figure 1 is a perspective view of a concrete support plate for a track on a solid carriageway manufactured in the context of the manufacturing method according to the invention.
- FIG. 2 shows a cross-section of a rail deposited on the concrete support plate according to FIG. 1, provided with fastening plates and fastening elements, before it is aligned and fastened to the concrete support plate; and
- Fig. 3 shows the subject of Fig. 2 after alignment and attachment of the rail, also in section.
- the concrete support plate designated in its entirety with 10 which extends in the direction of the later carriageway, is first produced using a concrete paver (not shown).
- a concrete paver (not shown).
- These pavers some of which are tachymeter-controlled, are used extensively (e.g. road construction, trough when building the Rheda slab track) and will therefore not be explained in more detail here.
- the concrete support plate 10 is designed for a single-track route; it is of course also possible to make the concrete slab so wide that two or more tracks can be arranged next to each other on it.
- transverse joints 11 introduced into the still fresh concrete, which ensure that uncontrolled crack formation cannot occur, but that cracks, such as are unavoidable due to thermal or mechanical loads, only on such Places occur where they are harmless to the strength of the overall structure.
- the joint spacing is defined for the respective project from the requirements.
- Reinforcement 12 in the lower area of the concrete support plate 10 ensures its required strength.
- recesses 13 are drilled from the top of the support plate in the area of the later track fastening points. However, drilling can also be carried out (with increased effort) at a later point in time after further curing. It can be seen that the recesses are located between two transverse joints. the, therefore not be arranged in areas where cracks are expected later.
- a tapping tool with a comparatively coarse thread is used as the drilling tool for the recesses, so that the recesses do not have a cylindrical shape, but rather have undercuts 14 in the form of the threads produced.
- the recesses 13 of impurities such as drilling dust or the like which are located therein are first removed. cleaned.
- rail fastening plates 15 are placed on the concrete support plate, each consisting of two fastening elements 16 in the form of screw bolts 17 inserted from above through the fastening plate 15 through holes, onto whose threaded bolt sections projecting from the plate below are screwed dowels 18.
- the bolts 17 are slightly pretensioned in their dowels 18, all with approximately the same pretension.
- the dowels have circumferential grooves and grooves 19 on the outer circumference, as can be seen in FIGS. 2 and 3.
- the rail mounting plates 15 are placed on the concrete support plate 10 so that the rail fastening elements 16 protrude into the recesses 13 made in the concrete support plate with play s.
- the diameter or the cross section of the recesses 13 is larger by the desired freedom from play than the cross section of the fastening elements or their dowels which surround the recesses.
- the backlash is chosen on the one hand so large that even taking into account manufacturing tolerances for the mounting plates and in the manufacture of the recesses at the locations provided for this purpose, the fastening elements of each mounting plate can be easily encased in the recesses provided for this purpose and the panels then also sufficiently wide can be moved sideways to to enable the later alignment of the track, on the other hand, the cross section of the recesses and thus the freedom from play should not be unnecessarily large in order not to unnecessarily increase the amount of grouting mortar later required for fastening the track.
- the rail fastening plates 15 After the rail fastening plates 15 have been placed on the concrete support plate in the manner described, the rails 20 are fastened to them in a manner known per se with rail fastening clamps 21. In this stage of the method illustrated in FIG. 2, the rail fastening plates 15 with the rails attached to them still lie essentially flat on the concrete support plate 10.
- the track or the rail tracks forming it can be aligned in the correct height and side position, the track spacing between the two rails also being set.
- the track and the rail inclination are adjusted with tie rods (not shown), with which the right and left rails of the track are connected to each other.
- the correct height of the rails above the concrete support plate is achieved by means of track straightening elements, which in the simplest case consist of wedges and which directly engage the rails between two fastening plates 15 and are supported directly on the concrete support plate.
- the rail fastening plates 15, which are already connected to the rails at this time are at a distance above the concrete support plate and form an intermediate space 22 between them.
- formwork sleeves 22 are placed around the rail fastening plates, which in the preferred exemplary embodiment consist of an inside with an anti- Adhesive layer provided rubber strip, which is placed under the rails with a small distance around the rail mounting plates. Subsequently, the gaps 22 between the fastening plates 15 and the concrete support plate 10 are filled with a fast-hardening, low-shrinkage and well-flowing casting mortar, which also flows into the recesses receiving the fastening elements and also fills them.
- the dowels 18 are positively locked in the recesses with the grout and there is a corresponding positive connection between the grout 24 and the walls of the recesses, because the grout has filled the undercuts provided therein and in the dowels.
- the rail fastening plates lie snugly on it.
- the formwork collar 23 can be removed again after the grout has hardened, which is possible without any problems because of the non-stick coating.
- the screw bolts 17 can then be tightened again in their dowels 18 in order to pull the rail fastening plates with force against the concrete supporting plate or the hardened casting compound now located thereon.
- the bolts can be loosened in a manner known per se as soon as the grout has set and has reached a certain minimum strength.
- the rails can then move in their rail receptacles to compensate for changes in length, so that no constraining forces act on the fastening elements or the casting during the hardening of the grouting mortar.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Road Paving Structures (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10328895A DE10328895A1 (de) | 2003-06-26 | 2003-06-26 | Verfahren zum Herstellen einer Gleisfahrbahn für Schienenfahrzeuge |
PCT/EP2004/005889 WO2005001203A1 (fr) | 2003-06-26 | 2004-06-01 | Procede de production d'une voie ferree pour vehicules ferroviaires |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1636424A1 true EP1636424A1 (fr) | 2006-03-22 |
EP1636424B1 EP1636424B1 (fr) | 2009-01-14 |
Family
ID=33521064
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04739487A Expired - Lifetime EP1636424B1 (fr) | 2003-06-26 | 2004-06-01 | Procede de production d'une voie ferree pour vehicules ferroviaires |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1636424B1 (fr) |
AT (1) | ATE420993T1 (fr) |
DE (2) | DE10328895A1 (fr) |
WO (1) | WO2005001203A1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT503599B1 (de) | 2006-07-28 | 2007-11-15 | Verkehrsbetr E Zuerich | Verfahren zum herstellen einer festen fahrbahn für schienenfahrzeuge |
DE102012103001A1 (de) * | 2012-04-05 | 2013-10-10 | Rte Technologie Gmbh | Feste Fahrbahn für Schienenfahrzeuge sowie Schienenbefestigungselement für eine feste Fahrbahn |
RU176225U1 (ru) * | 2017-07-28 | 2018-01-12 | Александр Юрьевич Ермолов | Подрельсовая прокладка |
DE102021127502A1 (de) | 2021-10-22 | 2023-04-27 | Rhomberg Sersa Deutschland GmbH | Gleis für spurgeführte Schienenfahrzeuge und Verfahren zu dessen Errichtung |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT331833B (de) * | 1972-10-10 | 1976-08-25 | Betonutepito Vallalat | Verfahren zur herstellung von gleisen |
GB2155523A (en) * | 1984-03-07 | 1985-09-25 | Industramar Limited | Ballast-free railway track |
DE4411889A1 (de) * | 1994-04-07 | 1995-10-12 | Hochtief Ag Hoch Tiefbauten | Schotterloses Oberbausystem für zumindest ein Eisenbahngleis und Verfahren zur Herstellung |
-
2003
- 2003-06-26 DE DE10328895A patent/DE10328895A1/de not_active Withdrawn
-
2004
- 2004-06-01 EP EP04739487A patent/EP1636424B1/fr not_active Expired - Lifetime
- 2004-06-01 WO PCT/EP2004/005889 patent/WO2005001203A1/fr active Application Filing
- 2004-06-01 DE DE502004008874T patent/DE502004008874D1/de not_active Expired - Lifetime
- 2004-06-01 AT AT04739487T patent/ATE420993T1/de active
Non-Patent Citations (1)
Title |
---|
See references of WO2005001203A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2005001203A1 (fr) | 2005-01-06 |
EP1636424B1 (fr) | 2009-01-14 |
ATE420993T1 (de) | 2009-01-15 |
DE502004008874D1 (de) | 2009-03-05 |
DE10328895A1 (de) | 2005-01-20 |
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