EP1635432B1 - Motorisch angetriebene Crimpvorrichtung - Google Patents

Motorisch angetriebene Crimpvorrichtung Download PDF

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Publication number
EP1635432B1
EP1635432B1 EP05017202A EP05017202A EP1635432B1 EP 1635432 B1 EP1635432 B1 EP 1635432B1 EP 05017202 A EP05017202 A EP 05017202A EP 05017202 A EP05017202 A EP 05017202A EP 1635432 B1 EP1635432 B1 EP 1635432B1
Authority
EP
European Patent Office
Prior art keywords
crimping
sensor
tools
motor
crimping device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05017202A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1635432A1 (de
Inventor
Bernhard Schäfer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaefer Werkzeug und Sondermaschinenbau GmbH
Original Assignee
Schaefer Werkzeug und Sondermaschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Schaefer Werkzeug und Sondermaschinenbau GmbH filed Critical Schaefer Werkzeug und Sondermaschinenbau GmbH
Priority to PL05017202T priority Critical patent/PL1635432T3/pl
Publication of EP1635432A1 publication Critical patent/EP1635432A1/de
Application granted granted Critical
Publication of EP1635432B1 publication Critical patent/EP1635432B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/0486—Crimping apparatus or processes with force measuring means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/26—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0094—Press load monitoring means

Definitions

  • the invention relates to a motor-driven crimping device.
  • the invention relates to a motor-driven crimping apparatus comprising a machine frame with a plurality of pairs of crimping tools, each formed by a crimping tool displaceable in the machine stand and a crimping tool immovable in the machine stand, wherein at least one motor drive actuatable by a first signal for displacing the slidable crimping tools is provided in the direction of the immovable crimping tools, wherein each crimping tool pair is associated with at least one sensor for detecting the resulting during a displacement of the displaceable crimping tools in the direction of the immovable crimping tools crimping, the providing a signal proportional to the crimping force, each sensor and the drive being signal conductively connected, characterized in that a controller effects a return of all displaceable crimping tools to their initial position upon the occurrence of a second signal at at least one sensor exceeding an arbitrarily settable threshold.
  • Another crimping apparatus is known from EP 0499 141 B1. It is used in the connection of electrically conductive cables of a diameter of several millimeters and includes a signal-actuated electric motor for displacement of the displaceable crimping tool. However, it is necessary to match the size of the displacement of the crimping tool exactly with the thickness of all cables to be determined and with the size of the crimping connector used in order to obtain a perfect crimping result on all wires. If, on the other hand, only one too thick cable or too thick a crimp connector is used, based on the tuning done, then damage to the crimping tools, the crimped connector and / or the cable can occur. This is especially of great disadvantage if the error is not noticed and the power line is disturbed in at least one cable.
  • the invention is based on the object to develop such a device such that time-consuming repairs and Operational interruptions of the crimping device and time-consuming checks are no longer necessary.
  • the machine stand comprises a plurality of pairs of crimping tools which are each formed by a crimping tool displaceable in the machine stand and by a crimping tool which can not be pushed in the machine stand, at least one motor drive actuatable by a first signal for displacing the slidable crimping tools is provided in the direction of the immovable crimping tools, each crimping tool pair is associated with at least one sensor for detecting the resulting during a displacement of the displaceable crimping crimping force, which provides a crimping force proportional signal and wherein the sensor and the drive are signal-connected and the controller effects a return of all displaceable crimping tools to their starting position when a second signal occurs at at least one sensor which exercises an arbitrarily adjustable threshold value rschreitet.
  • a tyristor-controlled design is preferred in which the backward movement directly follows the interrupted forward movement.
  • the device is particularly useful for applications in which at least three pairs of crimping tools are provided parallel to each other.
  • Such training for example, when crimping conventional safety plug on supply cables of household appliances used. They include at least three juxtaposed conforming pairs of crimping tools operated simultaneously and in parallel to simultaneously connect the three adjacent mating contacts of such plugs to the three wires of the cable.
  • the invention can consequently also be used with regard to the assembly of multiple plugs, which u. U. significantly more than three matching designed, adjacent wires and contacts and which can be used, for example, in the power or EDP sector.
  • the sensor may be a push or pull sensor depending on the particular allocation to the movable and / or immovable crimping tool, the machine stand and / or the motor. It preferably covers the size of elastic deformations that result from the intended use of the crimping device at its resting or moving individual parts when multiple cores are to be equipped with crimp connectors.
  • an autonomous pressure sensor is arranged, based on the other crimping tools.
  • the individual pressure sensors can be integrated into a central receiving plate such that the crimping forces of each of the crimping tool pairs occurring during the crimping process are detected independently of one another.
  • Such installation of the sensors presupposes that the measuring sensors contained therein are deformable to the required extent and independently of one another. For most sensors this is sufficient for a deformability in the order of a few hundredths of a millimeter.
  • the instructions for use of such commercially available sensors give more information.
  • the crimping tools may be mounted on relatively movable pins or may include such pins to transmit the forces occurring in the crimping tools to remotely mounted sensors. These can be for example different levels one above the other, next to each other and / or distributed one behind the other to create the space required for the accommodation.
  • such a pressure sensor can also be integrated in the actuator of the displaceable crimping tool.
  • the actuator are in the context of the invention, all parts of the crimping device to understand, which are included in the transmission of motive forces of the motor on the sliding crimping tool, especially the components of possibly reaching reaching transmission, push rods, levers, wedge adjustments and / or a connecting rod and / or a link drive.
  • each displaceable crimping tool can, if necessary, be displaceable by its own motor.
  • an electric motor is used, in particular an electric motor with a rotor rotating about an axis, which is connected by a gear with the displaceable crimping tool. It may be provided according to an advantageous embodiment, that between the rotor and the movable crimping tool cooperating with a threaded rod threaded rod is provided, which together form the rotational movement of the rotor in a transverse movement of the mother and the movable crimping tool.
  • a transmission housing is provided in which the threaded rod axially immovable and rotatable and the threaded nut is axially displaceable and non-rotatably received.
  • the gear housing and the motor housing can be arranged side by side lying and the threaded rod and the rotor of the electric motor to be connected by a belt drive.
  • Such a belt drive offers the advantage, with extremely low production costs, that the presently desired, very large transmission ratios can be realized very easily.
  • an electric motor for displacement of the displaceable crimping tool it is advisable, in addition or alternatively, to use a sensor which detects the crimping force resulting from the crimping process based on the current consumption of the motor and the second one needed to control the crimping device Signal transforms.
  • sensors are also commercially available.
  • the current variation of the motor however, has a time shift based on the force relationships resulting from the crimping tools during the crimping process, which is due to the long gear ratio. A detection of the crimp force ratios directly on the crimping tool is therefore preferred within the scope of the invention.
  • the crimping apparatus shown in FIG. 1 consists of a machine frame 1 with several pairs of crimping tools, which are each formed by a crimping tool 3 which is displaceable in the machine frame 1 and by a crimping tool 2 which is immovable in the machine frame 1, wherein at least one motor can be actuated by a first signal Drive 5 is provided for the displacement of the displaceable crimping tools 3 in the direction of the immovable crimping tools 2.
  • the Crimpwerkmaschinepare are summarized in a replaceable module, Fig. 2, which is releasably inserted into the crimping apparatus of FIG. 1 and interchangeable with a few simple steps.
  • the module is adjustable outside the crimping device, which promotes economic efficiency. It consists essentially of a base plate 6, which comprises the immovable crimping tools 2, rigidly mounted column guides 7 with a vertically slidably mounted upper yoke 8 and three displaceable in the direction of the immovable crimping tools 2 crimping tools 3, which are rigidly mounted in the upper yoke 8 and the form in this embodiment components of a single, unseparated plate.
  • the upper yoke 8 is separated by a mushroom head 9 from the in a downwardly open, C - shaped guide a backdrop 10 and inserted through this vertically displaceable.
  • the relative distance can be changed by the Relatiwerpitung two adjusting discs 12, which rest with not shown screw threads on each other and depending on the size of the relative rotation together can have a different support height.
  • the upper of the support discs is pressed by a compression spring, not shown, directly to the bottom of the gate 10 and acts as a pressure plate. About them, the pressure forces are transmitted from the gate 10 on the movable crimping tools 3.
  • one end of a connecting rod 11 is mounted with a bolt 13 extending perpendicular to its direction of movement.
  • the other end of the connecting rod is mounted on an eccentric shaft 14 of the drive 5.
  • This includes a gearbox and a belt drive in addition to an electric motor. If the drive is actuated, then this has a circular movement of the eccentric shaft 14 and, as a consequence thereof, a vertical reciprocation of the link 10 and at the same time the displaceable crimping tools 3 in the direction of the immovable crimping tools 2.
  • the immovable crimping tools 2 are formed by columnar pins which are mounted together and independently movable in a rigid guide 15 of the base plate 6.
  • the mobility of the pins can be limited to a few mm.
  • immovable is thus meant in the context of the invention that the affected crimping tools are not directly displaced by the drive 5 but only indirectly by those forces exerted by the sliding crimping tools during the implementation of crimping processes on them.
  • the pins are for this purpose independently and preferably with compression springs movable on the sensors 4.1, 4.2, 4.3 mounted, which are formed in the embodiment shown by pressure sensors and accommodated in a base plate arranged under the base plate.
  • the base plate contains the electrical connections of the sensors 4.1, 4.2 and 4.3. The electrical connections therefore need not be solved for an exchange of the module.
  • Each crimping tool pair 2, 3 is thus assigned a sensor 4.1, 4.2, 4.3 for detecting the crimping force resulting from a displacement of the displaceable crimping tool 3, which provides a second signal proportional to the crimping force.
  • Each of the sensors 4.1, 4.2, 4.3 and the motor drive 5 are signal-connected so that a return of all movable crimping tools 3 is brought into its initial position when a second signal at least one sensor 4.1, 4.2, 4.3, the an arbitrarily adjustable threshold exceeds.
  • the threshold value at which a return of all displaceable crimping tools is not yet brought to their original position but the crimping process is completed and completed continuously corresponds to a value at which the crimped connection obtained by the crimping process has the required properties with certainty and is completely free from errors. Its attainment can be used to obtain the resulting crimp compound, e.g. marked with a stamp as controlled error-free.
  • the threshold value is exceeded, for example, if a cable that is too thick or a faulty crimp connector is inserted in such a way that the Performing the crimping process may result in damage to at least one pair of crimping tool. For this purpose, considerably larger forces are required than for a normal crimping process. Setting the right values therefore presents no difficulty to the person skilled in the art. It requires at best few attempts.
  • the electromotive drive 5 is provided with a control, not shown in the drawing, which effects a comparison of the second signal with the threshold value and, if the threshold value is exceeded, a reversal of the drive 5 and thus an immediate return causes all displaceable crimping tools 3 in their initial position.
  • a control not shown in the drawing, which effects a comparison of the second signal with the threshold value and, if the threshold value is exceeded, a reversal of the drive 5 and thus an immediate return causes all displaceable crimping tools 3 in their initial position.
  • the sensors 4.1, 4.2, 4.3 are formed as pressure sensors and arranged under the immovable crimping tools 2 so that the crimping forces can be detected independently of each other and converted into the second signal.
  • the sensors 4.1, 4.2, 4.3 are formed as pressure sensors and arranged under the immovable crimping tools 2 so that the crimping forces can be detected independently of each other and converted into the second signal.
  • the signal-conducting connections between the sensors 4.1, 4.2, 4.3 and and the controller and between the controller and the drive 5 are not shown in the illustration. They consist of conventional cable connections, which are connected by plug-in connections releasably connected to the respective unit or module.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Press Drives And Press Lines (AREA)
  • Seal Device For Vehicle (AREA)
EP05017202A 2004-09-10 2005-08-08 Motorisch angetriebene Crimpvorrichtung Active EP1635432B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL05017202T PL1635432T3 (pl) 2004-09-10 2005-08-08 Napędzane silnikiem urządzenie do zagniatania

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102004043776A DE102004043776B3 (de) 2004-09-10 2004-09-10 Motorisch angetriebene Crimpvorrichtung

Publications (2)

Publication Number Publication Date
EP1635432A1 EP1635432A1 (de) 2006-03-15
EP1635432B1 true EP1635432B1 (de) 2006-12-20

Family

ID=35429355

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05017202A Active EP1635432B1 (de) 2004-09-10 2005-08-08 Motorisch angetriebene Crimpvorrichtung

Country Status (5)

Country Link
EP (1) EP1635432B1 (es)
AT (1) ATE349085T1 (es)
DE (2) DE102004043776B3 (es)
ES (1) ES2279472T3 (es)
PL (1) PL1635432T3 (es)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9090036B2 (en) 2009-04-02 2015-07-28 Schleuniger Holding Ag Crimping press

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006027062B4 (de) * 2006-06-10 2008-04-03 Schäfer Werkzeug- und Sondermaschinenbau GmbH Vorrichtung zur Festlegung des Endes eines Signalleiters in einem Sackloch eines Anschlusselementes
DE102007036095A1 (de) 2007-08-01 2009-02-19 Bernhard Schäfer Werkzeug- und Sondermaschinenbau GmbH Crimppresse mit einer um eine Achse rotierbaren Exzenterwelle zum Antrieb eines Pressenbärs
DE102007056460B4 (de) 2007-11-23 2009-11-05 Schäfer Werkzeug- und Sondermaschinenbau GmbH Crimppresse mit einer um eine Achse rotierbaren Exzenterwelle zum Verschieben eines Pressenbärs
TWI608677B (zh) * 2012-08-15 2017-12-11 威查格工具廠有限公司 壓接機用的變換承接器
CN104792882A (zh) * 2015-04-03 2015-07-22 上海和伍新材料科技有限公司 利用激光笔进行超声探头定位的装置和方法
CN107732624B (zh) * 2017-09-22 2023-07-18 鹤壁海昌智能科技股份有限公司 一种线束端子压接机驱动机构
CN109326944B (zh) * 2018-10-24 2024-04-09 上海雷迪埃电子有限公司 用于射频同轴连接器装配的压接机构

Family Cites Families (13)

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DE3784238T2 (de) * 1987-02-10 1993-09-09 Whitaker Corp Verfahren und einrichtung zur gestaltung von kabelbaeumen.
DE3842009C1 (es) * 1988-11-22 1990-03-22 Kabelwerke Reinshagen Gmbh, 5600 Wuppertal, De
DE9014442U1 (de) * 1990-10-18 1991-09-12 AAT Aston GmbH Geräte für Elektronikfertigung und Kabelbearbeitung, 8500 Nürnberg Vorrichtung zur Erfassung der Kraft beim Verpressen von Kabelschuhen (Krimpkraft)
PH31141A (en) * 1991-02-15 1998-03-03 Burndy Corp Multi-point contact compression connector.
US5101651A (en) * 1991-02-22 1992-04-07 Amp Incorporated Apparatus for determining the force imposed on a terminal during crimping thereof
DE4337796A1 (de) * 1993-11-05 1995-05-11 Abstron Electronics Gmbh Verfahren zum Überwachen der Qualität von Crimpverbindungen
DE19540709C1 (de) * 1995-11-02 1997-01-09 Freudenberg Carl Fa Vorrichtung zur Herstellung einer Quetschverbindung zwischen einem plastisch verformbaren, metallischen Polschuh und einem Kabelende
FR2743449B1 (fr) * 1996-01-10 1998-02-06 Euritech Sarl Outil portable pour le sertissage de broches de connexion sur des conducteurs electriques
CH693550A5 (de) * 1997-06-30 2003-09-30 Komax Holding Ag Krimpvorrichtung und Verfahren zu deren Betrieb.
EP0902509B1 (de) * 1997-09-11 2003-01-22 Komax Holding Ag Verfahren zur Bestimmung der Qualität einer Crimpverbindung
DE29800915U1 (de) * 1998-01-21 1998-04-02 Hanke, Wolfgang, 74889 Sinsheim Crimpwerkzeug
US6619088B1 (en) * 2000-10-16 2003-09-16 Aida Engineering Co., Ltd. Bottom dead center correction device for servo press machine
DE10350952A1 (de) * 2003-10-30 2005-06-09 Bernhard Schäfer Werkzeug- und Sondermaschinenbau GmbH Crimpzange

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9090036B2 (en) 2009-04-02 2015-07-28 Schleuniger Holding Ag Crimping press

Also Published As

Publication number Publication date
ATE349085T1 (de) 2007-01-15
ES2279472T3 (es) 2007-08-16
EP1635432A1 (de) 2006-03-15
PL1635432T3 (pl) 2007-05-31
DE102004043776B3 (de) 2006-06-14
DE502005000246D1 (de) 2007-02-01

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