EP1613544A1 - Boucle conductrice - Google Patents

Boucle conductrice

Info

Publication number
EP1613544A1
EP1613544A1 EP04786783A EP04786783A EP1613544A1 EP 1613544 A1 EP1613544 A1 EP 1613544A1 EP 04786783 A EP04786783 A EP 04786783A EP 04786783 A EP04786783 A EP 04786783A EP 1613544 A1 EP1613544 A1 EP 1613544A1
Authority
EP
European Patent Office
Prior art keywords
conductor loop
strand
loop according
conductor
loop
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04786783A
Other languages
German (de)
English (en)
Inventor
Wolfgang Schnell
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phoenix Conveyor Belt Systems GmbH
Original Assignee
Phoenix AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phoenix AG filed Critical Phoenix AG
Publication of EP1613544A1 publication Critical patent/EP1613544A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/02Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating

Definitions

  • the invention relates to a conductor loop which is embedded in a polymeric, in particular elastomeric material and is present in a strand construction comprising a single strand or multiple strands, with each strand again consisting of at least two individual wires, in particular as a component of a conveyor belt which has a supporting side, one Includes running side and an embedded strength member, wherein the conveyor belt is provided with at least one conductor loop.
  • a conductor loop which is embedded in a polymeric, in particular elastomeric material and is present in a strand construction comprising a single strand or multiple strands, with each strand again consisting of at least two individual wires, in particular as a component of a conveyor belt which has a supporting side, one Includes running side and an embedded strength member, wherein the conveyor belt is provided with at least one conductor loop.
  • the conductor loops usually consist of meandering metal cords, in particular steel cords.
  • the cords usually consist of at least five strands.
  • a 7X7 cord construction with a single wire diameter of approximately 0.2 mm and a total diameter of approximately 1.5 to approximately 2 mm is preferred.
  • a version consisting of a solid copper wire covered with steel strands is also known.
  • the meandering installation (DE 196 07 867 A1, Fig. 1) is necessary in order to increase the elasticity of the loops, otherwise they are due to the mechanical Stress in the conveyor belt, namely bending stress and loading stress, would be destroyed after a relatively short time.
  • Manufacturing the meanders requires the use of a relatively ductile material, which has a negative effect on the life of the loop. Materials with higher elasticity improve the fatigue strength of the single cord considerably, but make it difficult to shape it in meanders.
  • the object of the invention is to provide a highly flexible and highly stretchable conductor loop with an improved service life, which facilitates the shaping of the meanders or in which meandering can be dispensed with.
  • An increase in the service life and a considerable improvement in the elongation behavior of the new conductor loop can be achieved by reducing the individual wire diameter, which is preferably 0.01 to 0.2 mm, and by changing the structure of the starting material for the production of the conductor loops.
  • the elasticity is so good that meandering is not necessary.
  • This shaping or loosening of the loop construction can be achieved, for example, in that a steel cord, preferably in a HE construction, is broken down into its individual strand components.
  • the formed strands can be used individually as well as double or triple strands. This creates an open, stretchable conductor loop, in which the polymeric material (e.g.
  • loops which are concentrically arranged at a relatively short distance from one another can also be used.
  • the spacing of the loops thus arranged can be between one and fifty times the diameter of the individual strand.
  • connection can also be produced in that the loops are fixed on a carrier fabric, in particular by sewing on, gluing on, vulcanizing on or clamping on. If the connection consists of an electrically conductive material, it can be achieved that single wire breaks or strand breaks reduce the electrical resistance of the overall loop, which consists of several individual loops, less than if an entire single loop fails. In any case, the connection should preferably consist of an expandable, flexible material or of thin threads or yarns, which is used in thin layers from a few tenths of a millimeter to a thickness of 1.5 mm.
  • a spiral installation of the strand helix is also possible.
  • Such a shape does not have to be made endless by splicing, but the connection between the beginning and end of the strand helix can also be made using a flexible, thin and electrically conductive material.
  • connection curing adhesives that can also form an electrically conductive film.
  • Suitable materials are, for example, modified polyester or epoxy resins, but also polyurethane, silicone, thermoplastic elastomer or rubber materials (for example highly conductive rubber).
  • the modification to achieve sufficient electrical conductivity can be carried out by admixing electrically conductive materials such as metal powder, carbon black and / or conductive polymers in sufficient concentration.
  • electrically conductive materials such as metal powder, carbon black and / or conductive polymers in sufficient concentration.
  • nanoscale metallic fillers made of silver, nickel, aluminum or also silver-plated or gold-plated nickel, which give good conductivities even in relatively low concentrations, are particularly suitable for this purpose.
  • organic metals conductive polymers
  • a combination of different fillers or filler types is also possible to achieve sufficient electrical conductivity.
  • connection of the individual loops or loop segments by means of the same or a similar strand as that from which the loop is made and their fixing with a suitable adhesive material is possible in addition to the known connection techniques such as soldering or by means of crimp sleeves.
  • the endless loop of the conductor loop (splice production) and the connection of the loop segments and partial loops can be carried out by simply interlacing the open strands in a manner similar to normal splice production for steel cords or by soldering or using ferrules. It is not absolutely necessary to fix this splice; it is sufficient if the splice length is long enough.
  • the polymeric material in which the conductor loop is embedded or a suitable, flexible adhesive fixes it. The use of an electrically conductive material is also optimal for this purpose.
  • the loop can be fixed at several points (especially at the deflections) on this fabric by gluing or sewing on with a textile thread. This ensures that the geometry of the loop does not change uncontrollably and undesirably during further processing.
  • the fabric with the conductor loop is then preferably installed in the conveyor belt in such a way that the side of the fabric on which the loop is located is placed inwards (towards the core).
  • This measure also serves to improve the service life of the conductor loop, since it reduces the stress caused by exposure; because the fabric lying towards the cover plate will absorb a large part of the applied energy of the conveyed material or spread it over a larger area and thus protect the loop.
  • the tissue must have a preparation to achieve good adhesion to the embedding polymer.
  • the conductor loops are usually installed in a rectangular shape with rounded corners, usually two loops being arranged concentrically to one another. Under certain circumstances, it may be advantageous to deviate from the rectangular shape and to form the loops, for example, as an oval or circular, wherein a concentric arrangement of two or more loops is also possible here.
  • a special form is the previously described spiral arrangement, which can also be made elliptical or quasi circular.
  • Figure 1 shows a steel cable conveyor belt with a conductor loop on the carrier fabric.
  • Fig. 5 is a conductor loop on carrier fabric with corner fixation.

Landscapes

  • Belt Conveyors (AREA)
  • Ropes Or Cables (AREA)

Abstract

L'invention concerne une boucle conductrice (5), enrobée d'une matière polymère, en particulier élastomère, et présentant une structure toronnée à toron simple ou torons multiples, chaque toron étant composé d'au moins deux brins, laquelle boucle est en particulier utilisée comme composant d'une bande transporteuse (1) qui présente un côté porteur (2), un côté roulant (3) et des éléments de renforcement intégrés (4), ladite bande transporteuse étant pourvue d'au moins une boucle conductrice. La boucle conductrice (5) selon l'invention se caractérise en ce qu'elle présente une structure hélicoïdale toronnée ouverte, chaque brin étant enrobé d'une matière polymère.
EP04786783A 2003-09-25 2004-09-16 Boucle conductrice Withdrawn EP1613544A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10344921 2003-09-25
PCT/DE2004/002064 WO2005030621A1 (fr) 2003-09-25 2004-09-16 Boucle conductrice

Publications (1)

Publication Number Publication Date
EP1613544A1 true EP1613544A1 (fr) 2006-01-11

Family

ID=34306120

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04786783A Withdrawn EP1613544A1 (fr) 2003-09-25 2004-09-16 Boucle conductrice

Country Status (5)

Country Link
US (1) US7178663B2 (fr)
EP (1) EP1613544A1 (fr)
CN (1) CN100593010C (fr)
DE (1) DE102004044793A1 (fr)
WO (1) WO2005030621A1 (fr)

Families Citing this family (29)

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DE102005051888A1 (de) * 2005-10-29 2007-05-03 Phoenix Conveyor Belt Systems Gmbh Einrichtung zur Überwachung einer Förderanlage
US7494004B2 (en) * 2006-06-23 2009-02-24 Siemens Energy & Automation, Inc. Method and apparatus for monitoring conveyor belts
US7812734B2 (en) * 2007-12-20 2010-10-12 Ken Hardin Alarm system employing existing conductive aspect of copper lines as well as optional pressure switch sensor for triggering a copper theft event
US7673739B2 (en) * 2008-02-04 2010-03-09 Honeywell International Inc. Apparatus and method for in-belt conveyor idler condition monitoring
US7635060B2 (en) * 2008-02-06 2009-12-22 Laitram, L.L.C. Apparatus and method for sensing conditions local to a modular conveyor belt
US20080257692A1 (en) * 2008-06-05 2008-10-23 Veyance Technologies, Inc. Sensor system for conveyor belt
US8657105B2 (en) * 2008-09-19 2014-02-25 Fenner Dunlop Americas, Inc. System and method for controlling a conveyor belt condition monitoring system
DE102009025848A1 (de) 2009-05-20 2010-11-25 Phoenix Conveyor Belt Systems Gmbh Leiterschleife, insbesondere für einen Fördergurt
DE102009044153A1 (de) 2009-10-01 2011-04-07 Contitech Antriebssysteme Gmbh Antriebsriemen, insbesondere Zahnriemen, mit Basaltzugstrang
DE102009044828A1 (de) 2009-12-09 2011-06-16 Contitech Transportbandsysteme Gmbh Verwendung eines Ein-Komponenten-Klebstoffes zur Kaltverklebung von Bauteilen einer Förderanlage
DE102010061242A1 (de) 2010-12-15 2012-06-21 Phoenix Conveyor Belt Systems Gmbh Förderanlage mit einer Einrichtung zur Funkenerkennung
US8618929B2 (en) 2011-05-09 2013-12-31 Honeywell International Inc. Wireless conveyor belt condition monitoring system and related apparatus and method
DE102011051187B4 (de) 2011-06-20 2024-03-07 Phoenix Conveyor Belt Systems Gmbh Förderanlage mit einer Einrichtung zur Stromerzeugung
DE102011051343A1 (de) 2011-06-27 2012-12-27 Phoenix Conveyor Belt Systems Gmbh Förderanlage mit einem luftreinigenden Fördergurt
DE102011051592A1 (de) 2011-07-06 2013-01-10 Contitech Transportbandsysteme Gmbh Einrichtung zur Überwachung einer Förderanlage zur Erfassung von Längsschlitzen eines Fördergurtes mittels eines Schlitzschutzsystems
DE102011051722A1 (de) * 2011-07-11 2013-01-17 Phoenix Conveyor Belt Systems Gmbh Fördergurt mit einer Hybrid-Leiterschleife
DE102011051923A1 (de) 2011-07-19 2013-01-24 Contitech Transportbandsysteme Gmbh Einrichtung zur Überwachung einer Förderanlage zur Erfassung von Schäden eines Fördergurtes mittels sequentieller Leiterschleifen und eines sequentiellen Schlitzschutzsystems
DE102011054561A1 (de) 2011-10-18 2013-04-18 Phoenix Conveyor Belt Systems Gmbh Stahlseil-Fördergurt mit einer mittels elektromagnetischer Induktion eingebauten Leiterschleife sowie Verfahren zum Einbau der Leiterschleife
DE102012103965A1 (de) 2012-05-07 2013-11-07 Contitech Transportbandsysteme Gmbh Förderanlage mit einem stoßabsorptionsfesten Fördergurt
DE102012111599A1 (de) 2012-11-29 2014-06-05 Contitech Transportbandsysteme Gmbh Förderanlage mit energieoptimiertem Fördergurt
CA2871971C (fr) * 2013-12-03 2020-10-27 Jack Bruce Wallace Systeme de detection des dechirures de courroie transporteuse avec capteur microfil
DE102014212046A1 (de) 2014-06-24 2015-12-24 Contitech Transportbandsysteme Gmbh Förderanlage mit einem Fördergurt
DE102015207263A1 (de) 2015-04-22 2016-10-27 Contitech Transportbandsysteme Gmbh Förderanlage mit belastungsoptimiertem Fördergurt
EP3181492A1 (fr) 2015-12-17 2017-06-21 ContiTech Transportbandsysteme GmbH Installation de transport
US9994429B1 (en) * 2017-05-15 2018-06-12 Otis Elevator Company Handrail with a built-in RBI
US10150622B1 (en) * 2018-03-12 2018-12-11 Contitech Transportbandsysteme Gmbh System and method for monitoring an at least partially enclosed belt conveyor for longitudinal damage
DE102018218341A1 (de) 2018-10-26 2020-04-30 Contitech Antriebssysteme Gmbh Verfahren zur Herstellung eines Riemen- oder bandförmiges Bauteils mit einer elektronischen Einrichtung
WO2020109372A1 (fr) * 2018-11-28 2020-06-04 Contitech Transportbandsysteme Gmbh Résonateurs métalliques ou en caoutchouc destinés à être utilisés dans la surveillance de l'usure de courroie transporteuse et systèmes de capteurs de déchirure longitudinale
DE102020118189B4 (de) * 2020-07-09 2022-06-09 Rolf Gnauert Gurtriss-Überwachungssystem

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GB1246786A (en) 1970-03-19 1971-09-22 Sumitomo Electric Industries Improved belt fissure detection device
JPS5128371B1 (fr) * 1971-03-12 1976-08-18
DE2136347C3 (de) * 1971-07-21 1974-07-11 Bergwerksverband Gmbh, 4300 Essen Leiterschleifen für die Überwachung von Stahlseilförderbändern
US3834518A (en) * 1973-10-02 1974-09-10 Continental Gummi Werke Ag Electrical conductor element for checking possible damage to conveyor belts, and conveyor belt equipped with such conductor element
US4621727A (en) * 1985-08-13 1986-11-11 The Goodyear Tire & Rubber Company Conveyor belt damage sensor
US4854446A (en) * 1988-08-03 1989-08-08 The Goodyear Tire & Rubber Company Electrical conductor
JPH0676129B2 (ja) * 1990-04-17 1994-09-28 バンドー化学株式会社 コンベヤベルトの縦裂き検出方法
DE19607867A1 (de) 1996-03-01 1997-09-04 Phoenix Ag Vorrichtung zur Schlitzüberwachung von Fördergurten, insbesondere von PVG-Gurten
DE19827120A1 (de) 1998-06-18 1999-12-23 Walter Raetz Elastisches Überwachungselement für elastomere Transportmittel
DE19831854C2 (de) 1998-07-16 2002-12-19 Contitech Transportbandsysteme Fördergurt mit Trägergewebe, in den Leiterschleifen eingebettet sind
US6352149B1 (en) * 2000-08-25 2002-03-05 The Goodyear Tire & Rubber Company Conveyor belt with microcoil springwire sensor

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Also Published As

Publication number Publication date
US7178663B2 (en) 2007-02-20
WO2005030621A1 (fr) 2005-04-07
US20060118394A1 (en) 2006-06-08
DE102004044793A1 (de) 2005-04-14
CN100593010C (zh) 2010-03-03
CN1832893A (zh) 2006-09-13

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