EP1596682A1 - Procede pour confectionner des chaussures orthopediques sur mesure - Google Patents

Procede pour confectionner des chaussures orthopediques sur mesure

Info

Publication number
EP1596682A1
EP1596682A1 EP04710785A EP04710785A EP1596682A1 EP 1596682 A1 EP1596682 A1 EP 1596682A1 EP 04710785 A EP04710785 A EP 04710785A EP 04710785 A EP04710785 A EP 04710785A EP 1596682 A1 EP1596682 A1 EP 1596682A1
Authority
EP
European Patent Office
Prior art keywords
foot
strips
last
measurement data
scanning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04710785A
Other languages
German (de)
English (en)
Inventor
Thomas Fromme
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE10312129A external-priority patent/DE10312129A1/de
Application filed by Individual filed Critical Individual
Publication of EP1596682A1 publication Critical patent/EP1596682A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D3/00Lasts
    • A43D3/02Lasts for making or repairing shoes
    • A43D3/021Lasts for making or repairing shoes for orthopaedic footwear
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00Footwear with health or hygienic arrangements
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D1/00Foot or last measuring devices; Measuring devices for shoe parts
    • A43D1/02Foot-measuring devices
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D2200/00Machines or methods characterised by special features

Definitions

  • the present invention relates to a method for producing custom-made orthopedic shoes.
  • custom-made orthopedic shoes - as the name suggests - have so far only been able to be manufactured in a complex, one-off production by a skilled tradesman, whereby this old method must be followed in a very specific, predetermined order.
  • This starts with measuring the foot with a measuring tape, whereby measurement inaccuracies can already occur here, which are continued and multiplied in the following procedure.
  • a corresponding last is made.
  • the individual footbed is then made.
  • the material for the shaft is cut using a hand-made basic model and then sewn.
  • the upper is pinched and stapled on the lasts, depending on the equipment, with the front and rear caps.
  • the invention is based on the object of being able to manufacture such custom-made custom-made shoes faster and with greater accuracy by automated methods.
  • Shortening the manufacturing time also has considerable medical benefits.
  • the physician can use his medical healing process to a far greater extent and only guarantee shoe care at the end of an overall therapy. This can be explained using the example of a heel fracture and its shoe care. It has usually been the case so far that measures have to be taken in the eighth week, at the latest in the ninth week, to create orthopedic footwear, since the medical treatment ends after twelve weeks after the heel fracture, so that the patient has his or her own in the twelfth week Can get shoe. With the help of the new process, the shoe can only be created in the eleventh week, which has the advantage that the shape of the foot changes with the decongestant measures, etc., and of course the fit is much better than that of one Shoe manufacturing time, which so far takes three to four weeks.
  • the new method is characterized by the fact that the patient's foot is subjected to 3-dimensional photographic scanning in the loaded state, the data determined by the scanning are stored in a computer and processed into a 3-D image of the foot, this calculated image X-ray image of the patient's foot is superimposed and processing machines for the automated production of shoe lasts or bedding, upper, for tweaking and for floor construction are controlled by the measurement data obtained by the scan taking into account the specifications of the displayed X-ray image. Medically, there is a considerable advantage, since the peculiarities of scanning the X-ray image can take into account peculiarities of ankle anatomy, in a form that has not been known until now.
  • the method according to the invention shows considerable variability. Based on the scanning process and the measurement data determined thereby, the last can be started in parallel with the last, the shaft construction and the bed construction. It is also possible to start building the floor immediately after scanning, which results in Given the fact that the measurement accuracy is very high, this results in a very precisely crafted shoe, and on the other hand in a considerably shorter time than with the conventional method.
  • the patient places the diseased or damaged foot on the glass floor plate of a photographic scanner consisting of five cameras, four in the corresponding corners and the fifth from below.
  • the data is processed in the computer in such a way that a virtual image of the foot is calculated.
  • the finished picture now shows the foot silhouette with all its anatomical features.
  • the picture can be viewed from all sides.
  • the X-ray image of the patient's foot is now superimposed in this 3-D image, so that in this phase the peculiarities of the bony skeleton can be incorporated and taken into account.
  • the corresponding last bar design is now calculated by the computer, which can be modified in a wide variety of places on the basis of the special features of the outer foot and the skeleton structure of the foot.
  • the next step is the virtual intermediate sample.
  • the last which has been calculated, is compared by the computer with the data of the foot. So the dimensional control is worked into the last to see whether the last matches the inner foot data.
  • special features that may have been prescribed by orthopedics or medicine, can be taken into account, which is an absolute novelty.
  • the cutting of the leather with the aid of a CAD-controlled cutting table on the basis of the measurement data stored in the computer is carried out with an accuracy not previously achieved in practice.
  • This cutting table cuts, punches and creates the markings for the shaft assembly fully automatically.
  • the pieces of leather are put together, whereby the lining is also incorporated (or corresponding upholstery parts).
  • the leather is equipped with eyelets and the other necessary typical utensils.
  • the toe cap is also worked in at the same time.
  • the dimensional inaccuracy that arises during the subsequent separation is eliminated.
  • the last loses dimension due to the thickness of the saw blade.
  • the second advantage is explained in more detail in the next paragraph.
  • the milling process can be carried out simultaneously on two machines or in succession on one machine.
  • the specialist chooses the usual materials for the last.
  • a different choice of materials applies to the bedding.
  • rubber-like material with different shore hardness is chosen;
  • rigid, semi-soft or soft inlays are selected.
  • the bedding is then covered with leather or other materials to help them with foot sweat and the like. and prepare for comfort.
  • Another new feature of the method according to the invention is the fact that the last is initially placed on the narrowest finished sole form is worked.
  • a variable design must be possible, which is guaranteed by the fact that plastic caps are put on in order to obtain wider moldings.
  • These caps are designed on the computer and created by a 3D printer.
  • the type and shape of the required over-cap the calculated strips is taken into account by this type of method, a plurality of different shapes for the design of the shoe • toe area so that possible, without the process itself time consuming or delayed.
  • the second decisive advantage of milling the strips in a split form is the fact that the last is initially placed on the narrowest finished sole form is worked.
  • the assignment of the individual last to the respective patient is secured by a chip. Specifically, this means that the last, which was provided with an engraved identification number during the milling process, is now provided with a readable chip, which can be read and identified with a reading device.
  • the computer recognizes the associated patient on the basis of the identifier stored in the chip in the network. This means that each employee has all the patient and shoe manufacturing data they need.
  • insoles are attached to the last. These insoles are already available in their final form, since they are compared in the PC when comparing the last shapes with the finished sole Were designed in advance and cut at the cutting table. The same applies to the different rear caps.
  • the heel area is created in its own heel lasting machine. This lasting machine works according to the same principles pien like above.
  • the lining in particular for the heel and the heel cap or orthopedically necessary types of rear caps, is worked in beforehand, so that these can be incorporated at the same time during the pinching process. This is not the case if a steel cap is required.
  • For the front sheet pinch it is first necessary that the feed is pinched. Then the steel cap is reworked and the front sheet is tweaked over it.
  • the lasting process is carried out over both areas using contact adhesive.
  • the time-consuming stapling as well as their later removal is therefore no longer necessary.
  • the prepared beddings are now inserted into the finished shoes.

Landscapes

  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biophysics (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Measurement Of The Respiration, Hearing Ability, Form, And Blood Characteristics Of Living Organisms (AREA)

Abstract

L'invention concerne un procédé pour confectionner des chaussures orthopédiques sur mesure, selon lequel le pied du patient est scanné en trois dimensions en état de charge. Les données de mesure saisies par le balayage sont mémorisées dans un calculateur et traitées pour dessiner une image tridimensionnelle du pied, puis, sur cette image calculée est superposée une radiographie du pied du patient. Les données de mesure obtenues lors du balayage permettent, en tenant compte des indications données par la radiographie superposée, de commander des dispositifs d'usinage pour la fabrication automatisée des formes et des semelles, ainsi que de la tige, pour le montage et la confection de la base.
EP04710785A 2003-02-20 2004-02-13 Procede pour confectionner des chaussures orthopediques sur mesure Withdrawn EP1596682A1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE10307439 2003-02-20
DE10307439 2003-02-20
DE10312129 2003-03-19
DE10312129A DE10312129A1 (de) 2003-02-20 2003-03-19 Verfahren zur Herstellung von orthopädischen Maßschuhen
PCT/DE2004/000256 WO2004073441A1 (fr) 2003-02-20 2004-02-13 Procede pour confectionner des chaussures orthopediques sur mesure

Publications (1)

Publication Number Publication Date
EP1596682A1 true EP1596682A1 (fr) 2005-11-23

Family

ID=32909541

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04710785A Withdrawn EP1596682A1 (fr) 2003-02-20 2004-02-13 Procede pour confectionner des chaussures orthopediques sur mesure

Country Status (4)

Country Link
US (1) US20060143839A1 (fr)
EP (1) EP1596682A1 (fr)
JP (1) JP2006521836A (fr)
WO (1) WO2004073441A1 (fr)

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CN100424601C (zh) * 2005-03-07 2008-10-08 新奥博为技术有限公司 一种加工鞋楦的方法
US7287293B2 (en) * 2005-08-12 2007-10-30 Nike, Inc. Custom fit system with adjustable last and method for custom fitting athletic shoes
US7661170B2 (en) * 2006-01-03 2010-02-16 D2 Investments, Llc Systems and methods for providing a customized lower extremity product
JP4856427B2 (ja) * 2006-01-13 2012-01-18 株式会社ジャパーナ 運動靴又はランニングシューズ選定システム及び提示システム
FR2905830B1 (fr) 2006-09-19 2008-12-12 Didier Coissard Systeme de generation d'une surface permettant notament le positionnement et l'appui optimales du pied selon des caracteristiques definies par un utilisateur
US9788603B2 (en) 2007-10-23 2017-10-17 Nike, Inc. Articles and methods of manufacture of articles
US9572402B2 (en) 2007-10-23 2017-02-21 Nike, Inc. Articles and methods of manufacturing articles
US9795181B2 (en) 2007-10-23 2017-10-24 Nike, Inc. Articles and methods of manufacture of articles
BE1019296A3 (nl) * 2010-04-19 2012-05-08 Faes Herman Joannes M Werkwijze voor het maken van orthopedische, maat-en binnenschoenen en leest gebruikt in deze werkwijze.
US9451810B2 (en) 2011-11-18 2016-09-27 Nike, Inc. Automated identification of shoe parts
US8755925B2 (en) 2011-11-18 2014-06-17 Nike, Inc. Automated identification and assembly of shoe parts
US8958901B2 (en) 2011-11-18 2015-02-17 Nike, Inc. Automated manufacturing of shoe parts
US10552551B2 (en) 2011-11-18 2020-02-04 Nike, Inc. Generation of tool paths for shore assembly
US8849620B2 (en) 2011-11-18 2014-09-30 Nike, Inc. Automated 3-D modeling of shoe parts
DE202012008676U1 (de) 2012-09-11 2012-10-31 Fatmir Langmeier Baukastenartiges technisches System zur Herstellung eines modular aufgebauten Fußsohlen-Leistens und modular aufgebauter Fußsohlen-Leisten.
JPWO2014042094A1 (ja) * 2012-09-11 2016-08-18 株式会社ドリーム・ジーピー インソール設計システム
DE102012017882A1 (de) 2012-09-11 2014-03-13 Fatmir Langmeier Verfahren zur Herstellung eines individuellen, patientendaten-basierten, modular aufgebauten Fußsohlen-Leistens sowie zur Ermittlung der Materialien und des Aufbaues einer individuellen, patientendaten-basierten Einlege-Sohle
US10575596B2 (en) 2013-03-14 2020-03-03 Modern Protective Footwear, Llc Protective patient footwear system and methods
US9201413B2 (en) 2013-03-14 2015-12-01 Jason R. Hanft Protective patient footwear design and manufacturing system and methods
US9320316B2 (en) 2013-03-14 2016-04-26 Under Armour, Inc. 3D zonal compression shoe
DE102013221020B4 (de) * 2013-10-16 2020-04-02 Adidas Ag Speedfactory 3D
DE102013221018B4 (de) 2013-10-16 2020-04-02 Adidas Ag Speedfactory 2D
US10039343B2 (en) 2015-05-08 2018-08-07 Under Armour, Inc. Footwear including sole assembly
US10010134B2 (en) 2015-05-08 2018-07-03 Under Armour, Inc. Footwear with lattice midsole and compression insert
US10010133B2 (en) 2015-05-08 2018-07-03 Under Armour, Inc. Midsole lattice with hollow tubes for footwear
TWM535485U (zh) 2015-05-28 2017-01-21 耐基創新公司 裝配線物品追蹤系統
ES2774062T3 (es) 2015-06-03 2020-07-16 To A T Ip B V Método y máquina para preparar plantillas
ITUB20161214A1 (it) * 2016-03-01 2017-09-01 Annarita Borrelli METODO PER LA REALIZZAZIONE Dl CALZATURE SU MISURA
EP3448193A4 (fr) * 2016-09-09 2020-05-06 Hewlett-Packard Development Company, L.P. Composants de chaussure basés sur des données du client
CN107114862B (zh) * 2017-06-19 2019-12-17 浙江卓诗尼鞋业有限公司 一种鞋楦制备方法
US10779614B2 (en) 2017-06-21 2020-09-22 Under Armour, Inc. Cushioning for a sole structure of performance footwear
BE1026638B9 (nl) * 2018-09-21 2020-05-04 V!Go Nv Werkwijze voor het vervaardigen van een op maat gemaakte, orthopedische schoen
CN116137798A (zh) * 2021-09-17 2023-05-19 株式会社爱世克私 数据生成装置、鞋制作系统以及数据生成方法

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Also Published As

Publication number Publication date
WO2004073441A1 (fr) 2004-09-02
US20060143839A1 (en) 2006-07-06
JP2006521836A (ja) 2006-09-28

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