EP1559850A2 - Panel, in particular flooring panel - Google Patents
Panel, in particular flooring panel Download PDFInfo
- Publication number
- EP1559850A2 EP1559850A2 EP05000992A EP05000992A EP1559850A2 EP 1559850 A2 EP1559850 A2 EP 1559850A2 EP 05000992 A EP05000992 A EP 05000992A EP 05000992 A EP05000992 A EP 05000992A EP 1559850 A2 EP1559850 A2 EP 1559850A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- panel
- layer
- panels
- melamine
- chamfer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02033—Joints with beveled or recessed upper edges
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0107—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
- E04F2201/0115—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges with snap action of the edge connectors
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0153—Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
Definitions
- the invention relates to a panel, in particular a floor panel, from a Wood-based material comprising means for detachably connecting at least two panels is provided.
- a panel in particular a floor panel, from a Wood-based material comprising means for detachably connecting at least two panels is provided.
- On at least one side edge of a first panel are positive locking elements for locking in the vertical direction and in the horizontal direction with formed from a further panel, starting from an upper side of the panel a chamfer is formed on at least one side edge.
- Such a panel is known from WO 01/96688 A1.
- the chamfer created by milling is left either untreated or covered by a decorative strip, which is either laminated or glued.
- Such a process is very complicated and requires high-precision work, as the Chamfers are very narrow.
- the manufacturing costs are due to the corresponding slower process speeds high, also it comes with inaccurate Sticking to optically unappealing products or to a deficient one Cover, what with a fluid entry to swell the wood material leads.
- the invention is based on the object a surface sealing improved panel and an economical one to provide more effective method of manufacturing such a panel.
- this object is achieved in that the trained chamfer or the positive-locking elements are coated with at least one melamine layer, resulting in a higher resistance of the panel with respect to the mechanical Wear or against the ingress of water can be achieved. Farther becomes a higher quality over the prior art in terms of sealing the chamfer surface ensured.
- a decorative layer is applied, preferably from a melamine-impregnated paper layer consists.
- On the surface of the chamfer is also a decorative layer of paper applied, alternatively, the chamfer is painted or printed, preferably in color the decorative layer.
- the thus treated bevel is coated with melamine or impregnated, whereby the desired resistance to water or mechanical Abrasion is achieved.
- This coating of the chamfer or the locking elements serves at the same time as a seal of the wood material against mechanical Load and penetration of moisture or foreign bodies.
- the applied Lacquer layer or the pressure alternatively has a decorative layer approximated Coloring on, allowing the most uniform possible coloring of the surface is achieved in the installed state.
- a color design is particularly advantageous if the carrier plate of the decorative layer made of a fiber material, which is generally a color have less appealing design. Unless other wood-based materials used, for example when using chipboard or OSB boards, can be dispensed with a decorative layer, but usually become Transparencies or transparent protective coatings on the surfaces of such Materials pressed on to ensure surface protection.
- the applied Melamine is dried over a heat radiator or a heating channel.
- Standard climate is created so that the melamine or paint job always under the same microclimatic conditions is performed. This happens by that the air in the vicinity of the paint head is moistened.
- FIG. 1 shows a panel 1 in a cross-sectional view, which is located on an upper side 15 with a decorative layer 16 and on a bottom 5 with a so-called Gegenzug Mrs 6 is coated.
- the core 10 of the panel 1 consists of an MDF or HDF material and is compressed under high pressure during manufacture.
- the decorative layer 16 and backing layer 6 serve as a stabilizing film and confer the panel 1 a durable surface.
- the arranged at the side edges Positive locking elements 2, 3 serve to lock several panels with each other and lock the panels both in the horizontal direction H and in Vertical direction V.
- Lege or Swivel profiles to be present on the side edges.
- OSB materials Chipboard or plywood are used. Starting from the top 15 is at the two side edges ever a chamfer 20 milled out, in the locked state form a V-shaped butt joint.
- the surfaces of the chamfers 20 are coated with a varnish layer, a paper layer or a print provided with a melamine layer 21 are coated.
- Figure 2 shows a detailed view of the panel 1 in an enlarged view, from the it can be seen that on one side edge of the panel 1 of the decorative layer 16 and the core 10 material removed, preferably was milled.
- the paint may be formed as opaque paint when the core 10 of the panel 1 has an undesirable color. Especially when using natural woods, like a plywood or OSB boards, there is no need for a decorative layer be present, but rather a surface seal, for example through a transparent melamine foil. Then the paint to be applied and the melamine layer 21 for sealing the bevel 20 also be transparent.
- this may be designed contrasting with the decorative layer 16 to to emphasize the formation of the fugue.
- the paint or the Printing and subsequent coating with melamine a higher quality in terms of moisture and abrasion resistance, also is the process control simple and high throughput speeds and thus increased productivity can be achieved.
- the drying of the paint, the printing ink and the melamine is made by a heat radiator, preferably in one area from 200 ° C to 400 ° C.
Abstract
Description
Die Erfindung betrifft ein Paneel, insbesondere ein Fussbodenpaneel, aus einem Holzwerkstoff, das mit Mitteln zum lösbaren Verbinden mindestens zweier Paneele versehen ist. An zumindest einer Seitenkante eines ersten Paneels sind Formschlusselemente zur Verriegelung in Vertikalrichtung und in Horizontalrichtung mit einem weiteren Paneel ausgebildet, wobei von einer Oberseite des Paneels ausgehend an zumindest einer Seitenkante eine Fase ausgebildet ist.The invention relates to a panel, in particular a floor panel, from a Wood-based material comprising means for detachably connecting at least two panels is provided. On at least one side edge of a first panel are positive locking elements for locking in the vertical direction and in the horizontal direction with formed from a further panel, starting from an upper side of the panel a chamfer is formed on at least one side edge.
Ein solches Paneel ist aus der WO 01/96688 A1 bekannt. In dem Stand der Technik wird die durch Fräsen entstandene Fase entweder unbehandelt belassen oder aber durch einen Dekorstreifen abgedeckt, der entweder auflaminiert oder aufgeklebt wird. Ein solches Verfahren ist sehr aufwendig und erfordert hochgenaues Arbeiten, da die Fasen sehr schmal sind. Die Fertigungskosten sind auf Grund der entsprechend langsameren Prozessgeschwindigkeiten hoch, ebenfalls kommt es bei ungenauem Verkleben zu optisch wenig ansprechenden Produkten oder zu einer mangelhaften Abdeckung, was bei einem Flüssigkeitseintrag zum Aufquellen des Holzwerkstoffes führt. Such a panel is known from WO 01/96688 A1. In the prior art the chamfer created by milling is left either untreated or covered by a decorative strip, which is either laminated or glued. Such a process is very complicated and requires high-precision work, as the Chamfers are very narrow. The manufacturing costs are due to the corresponding slower process speeds high, also it comes with inaccurate Sticking to optically unappealing products or to a deficient one Cover, what with a fluid entry to swell the wood material leads.
Ausgehend von diesem Stand der Technik liegt der Erfindung die Aufgabe zugrunde, ein bezüglich der Oberflächenversiegelung verbessertes Paneel und ein wirtschaftliches effektiveres Verfahren zur Herstellung eines solchen Paneels bereitzustellen.Based on this prior art, the invention is based on the object a surface sealing improved panel and an economical one to provide more effective method of manufacturing such a panel.
Erfindungsgemäß wird diese Aufgabe dadurch gelöst, dass die ausgebildete Fase oder die Formschlusselemente mit zumindest einer Melaminschicht überzogen sind, wodurch sich eine höhere Beständigkeit des Paneels bezüglich des mechanischen Verschleißes oder gegen das Eindringen von Wasser erreichen lassen. Weiterhin wird eine höhere Qualität gegenüber dem Stand der Technik hinsichtlich der Versiegelung der Fasenoberfläche gewährleistet.According to the invention this object is achieved in that the trained chamfer or the positive-locking elements are coated with at least one melamine layer, resulting in a higher resistance of the panel with respect to the mechanical Wear or against the ingress of water can be achieved. Farther becomes a higher quality over the prior art in terms of sealing the chamfer surface ensured.
In einer Weiterbildung ist vorgesehen, dass auf der Oberseite des Paneels eine Dekorschicht aufgebracht ist, die vorzugsweise aus einer melamingetränkten Papierschicht besteht. Auf der Oberfläche der Fase ist ebenfalls eine Dekorschicht aus Papier aufgebracht, alternativ ist die Fase lackiert oder bedruckt, vorzugsweise in Farbe der Dekorschicht. Nachträglich wird die so behandelte Fase mit Melamin beschichtet oder imprägniert, wodurch die gewünschte Beständigkeit gegen Wasser oder mechanischem Abrieb erzielt wird. Diese Beschichtung der Fase oder der Verriegelungselemente dient gleichzeitig als Versiegelung des Holzwerkstoffes gegen mechanische Belastung und Eindringen von Feuchtigkeit oder Fremdkörpern. Die aufgetragene Lackschicht oder der Druck weist alternativ eine der Dekorschicht angenäherte Farbgebung auf, so dass eine möglichst gleichmäßige Farbgebung der Oberfläche im verlegten Zustand erreicht wird. Alternativ können auf Grund ästhetischer Vorlieben kontrastierende Farbgebungen vorgesehen sein, so dass die zwischen zwei Paneelen entstehende, V-förmige Stossfuge hervorgehoben wird. Eine farbliche Gestaltung ist insbesondere dann vorteilhaft, wenn die Trägerplatte der Dekorschicht aus einem Faserwerkstoff hergestellt wurde, die im allgemeinen eine farblich weniger ansprechende Gestaltung aufweisen. Sofern andere Holzwerkstoffe verwendet werden, beispielsweise bei der Verwendung von Spanplatten oder OSB-Platten, können auf eine Dekorschicht verzichtet werden, üblicherweise werden jedoch Klarsichtfolien oder durchsichtige Schutzschichten auf die Oberflächen solcher Werkstoffe aufgepresst, um einen Oberflächenschutz zu gewährleisten. In a further development it is provided that on the top of the panel a decorative layer is applied, preferably from a melamine-impregnated paper layer consists. On the surface of the chamfer is also a decorative layer of paper applied, alternatively, the chamfer is painted or printed, preferably in color the decorative layer. Subsequently, the thus treated bevel is coated with melamine or impregnated, whereby the desired resistance to water or mechanical Abrasion is achieved. This coating of the chamfer or the locking elements serves at the same time as a seal of the wood material against mechanical Load and penetration of moisture or foreign bodies. The applied Lacquer layer or the pressure alternatively has a decorative layer approximated Coloring on, allowing the most uniform possible coloring of the surface is achieved in the installed state. Alternatively, due to aesthetic Preferences contrasting colorations be provided so that the between two panels resulting, V-shaped butt joint is highlighted. A color design is particularly advantageous if the carrier plate of the decorative layer made of a fiber material, which is generally a color have less appealing design. Unless other wood-based materials used, for example when using chipboard or OSB boards, can be dispensed with a decorative layer, but usually become Transparencies or transparent protective coatings on the surfaces of such Materials pressed on to ensure surface protection.
Zur Erhöhung der Durchlaufgeschwindigkeiten ist es vorgesehen, dass das aufgetragene Melamin über einen Wärmestrahler oder einen Heizkanal getrocknet wird. Zur Vermeidung eines vorzeitigen Aushärtens oder Verklumpens oder einer ungleichmäßigen Beschichtung ist es vorgesehen, dass in der Umgebung des Auftragkopfes ein Normklima geschaffen wird, so dass der Melamin- oder Lackauftrag stets unter gleichen mikroklimatischen Bedingungen durchgeführt wird. Dies geschieht dadurch, dass die Luft in der Umgebung des Lackkopfes befeuchtet wird. To increase the throughput speeds, it is provided that the applied Melamine is dried over a heat radiator or a heating channel. to Prevention of premature curing or lumping or uneven Coating is provided that in the environment of the applicator head Standard climate is created so that the melamine or paint job always under the same microclimatic conditions is performed. This happens by that the air in the vicinity of the paint head is moistened.
Nachfolgend wird anhand der Figuren ein Ausführungsbeispiel der Erfindung näher erläutert. Es zeigen:
- Figur 1 -
- eine schematische Darstellung eines Paneels in Querschnittsansicht; sowie
- Figur 2 -
- eine Detailansicht der
Figur 1.
- FIG. 1 -
- a schematic representation of a panel in cross-sectional view; such as
- FIG. 2 -
- a detailed view of Figure 1.
Figur 1 zeigt ein Paneel 1 in einer Querschnittsansicht, das auf einer Oberseite 15
mit einer Dekorschicht 16 und auf einer Unterseite 5 mit einer sogenannten Gegenzugschicht
6 beschichtet ist. Der Kern 10 des Paneels 1 besteht aus einem MDFoder
HDF-Werkstoff und wird unter hohem Druck bei der Herstellung komprimiert.
Die Dekorschicht 16 und Gegenzugschicht 6 dienen als Stabilisierungsfilm und verleihen
dem Paneel 1 eine strapazierfähige Oberfläche. Die an den Seitenkanten angeordneten
Formschlusselemente 2, 3 dienen zur Verriegelung mehrerer Paneele
miteinander und verriegeln die Paneele sowohl in Horizontalrichtung H als auch in
Vertikalrichtung V. Neben der dargestellten Ausbildung können auch Lege- oder
Schwenkprofile an den Seitenkanten vorhanden sein.FIG. 1 shows a
Alternativ zu der Verwendung von Faserplatten als Kern 10 können OSB-Werkstoffe,
Spanplatten oder Schichtholz verwendet werden. Von der Oberseite 15 ausgehend
ist an den beiden Seitenkanten je eine Fase 20 ausgefräst, die im verriegelten Zustand
eine V-förmige Stossfuge ausbilden.As an alternative to using fiberboard as
Um ein Aufquellen des Kernes 10 zu vermeiden und um das Paneel 1 haltbarer zu
machen, ist es vorgesehen, dass die Oberflächen der Fasen 20 mit einer Lackschicht,
einer Papierschicht oder einem Druck versehen sind, die mit einer Melaminschicht
21 überzogen sind.To avoid swelling of the
Figur 2 zeigt eine Detailansicht des Paneels 1 in vergrößerter Darstellung, aus der zu
erkennen ist, dass an einer Seitenkante des Paneels 1 von der Dekorschicht 16 und
dem Kern 10 Material entfernt, vorzugsweise abgefräst wurde. Diese vorzugsweise
unter einem Winkel von 45° angeordnete Fase 20 ist mit einer Melaminschicht 21
überzogen, wobei die Melaminschicht 21 nach dem Lackieren, Bedrucken oder Beschichten
mit einem Papierschicht aufgetragen wird.Figure 2 shows a detailed view of the
Der Lack kann als deckender Lack ausgebildet sein, wenn der Kern 10 des Paneels
1 eine unerwünschte Farbgebung aufweist. Insbesondere bei Verwendung von Naturhölzern,
wie bei einem Schichtholz oder bei OSB-Platten, muss keine Dekorschicht
vorhanden sein, vielmehr reicht eine Oberflächenversiegelung, beispielsweise
durch eine durchsichtige Melaminfolie, aus. Dann kann der aufzutragende Lack
und die Melaminschicht 21 zur Versiegelung der Fase 20 auch durchsichtig sein.The paint may be formed as opaque paint when the
Alternativ zu einer farblich abgestimmten Ausbildung der Lackschicht oder der Melaminschicht
21 kann diese zur Dekorschicht 16 kontrastierend ausgebildet sein, um
die Ausbildung der Fuge zu betonen.Alternatively to a color-coordinated formation of the lacquer layer or the
Im Gegensatz zu einer Folienaufklebung auf die Fase 20 hat die Lackierung oder das
Bedrucken und das anschließende Beschichten mit Melamin eine höhere Qualität
hinsichtlich der Feuchtigkeits- und Abriebbeständigkeit, ebenfalls ist die Prozessführung
einfacher und hohe Durchlaufgeschwindigkeiten und damit eine erhöhte Produktivität
können erreicht werden. Die Trocknung des Lackes, der Druckfarbe und
des Melamins erfolgt durch einen Wärmestrahler, der vorzugsweise in einem Bereich
von 200°C bis 400°C arbeitet.In contrast to a Folienaufklebung on the
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05000992T PL1559850T3 (en) | 2004-01-24 | 2005-01-19 | Panel, in particular flooring panel |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202004001037U DE202004001037U1 (en) | 2004-01-24 | 2004-01-24 | Panel, in particular floor panel |
DE202004001037U | 2004-01-24 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1559850A2 true EP1559850A2 (en) | 2005-08-03 |
EP1559850A3 EP1559850A3 (en) | 2007-07-18 |
EP1559850B1 EP1559850B1 (en) | 2010-03-24 |
Family
ID=32240778
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05000992A Not-in-force EP1559850B1 (en) | 2004-01-24 | 2005-01-19 | Panel, in particular flooring panel |
Country Status (5)
Country | Link |
---|---|
US (1) | US20050235593A1 (en) |
EP (1) | EP1559850B1 (en) |
AT (1) | ATE462054T1 (en) |
DE (2) | DE202004001037U1 (en) |
PL (1) | PL1559850T3 (en) |
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- 2005-01-19 DE DE502005009261T patent/DE502005009261D1/en active Active
- 2005-01-19 EP EP05000992A patent/EP1559850B1/en not_active Not-in-force
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Also Published As
Publication number | Publication date |
---|---|
EP1559850A3 (en) | 2007-07-18 |
ATE462054T1 (en) | 2010-04-15 |
PL1559850T3 (en) | 2010-09-30 |
DE202004001037U1 (en) | 2004-04-29 |
DE502005009261D1 (en) | 2010-05-06 |
EP1559850B1 (en) | 2010-03-24 |
US20050235593A1 (en) | 2005-10-27 |
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