EP1516947B2 - Shaft drive for weaving machines - Google Patents
Shaft drive for weaving machines Download PDFInfo
- Publication number
- EP1516947B2 EP1516947B2 EP04018093A EP04018093A EP1516947B2 EP 1516947 B2 EP1516947 B2 EP 1516947B2 EP 04018093 A EP04018093 A EP 04018093A EP 04018093 A EP04018093 A EP 04018093A EP 1516947 B2 EP1516947 B2 EP 1516947B2
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- EP
- European Patent Office
- Prior art keywords
- movement
- shaft
- drive
- disc
- input element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009941 weaving Methods 0.000 title claims description 12
- 230000033001 locomotion Effects 0.000 claims description 134
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Images
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C13/00—Shedding mechanisms not otherwise provided for
- D03C13/02—Shedding mechanisms not otherwise provided for with independent drive motors
- D03C13/025—Shedding mechanisms not otherwise provided for with independent drive motors with independent frame drives
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C1/00—Dobbies
- D03C1/14—Features common to dobbies of different types
- D03C1/144—Features common to dobbies of different types linking to the heald frame
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C13/00—Shedding mechanisms not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C9/00—Healds; Heald frames
- D03C9/06—Heald frames
- D03C9/0683—Arrangements or means for the linking to the drive system
Definitions
- the invention relates to a switching drive for at least one heald of a loom.
- a plurality of healds are generally provided on looms, each having a plurality of mutually parallel strands are guided by the thread eyes the warp thread.
- the healds are moved up and down very quickly.
- Serve shaft drives which are referred to as dobby or eccentric machines. So-called eccentric machines generate from the rotating movement of a drive shaft the up and down movement of the weaves, whereby high weaving speeds can be achieved.
- eccentric machines are inflexible. The creation of patterns or different bindings is limited. Therefore, shaft drives are widely used, in which a pawl clutch is provided between a drive shaft and the eccentric for generating the shaft movement.
- Such a dobby is for example from the DE 697 02 039 T2 known.
- the pawl shifting mechanism disposed between the eccentric and the driving shaft is here switched on for each shaft movement, ie for an upward movement of the shaft or for a downward movement of the shaft in each case for half a shaft rotation.
- Such dobby are very flexible.
- Such dobby machines can not reach the working speed of eccentric machines.
- the work of the pawl switching mechanisms is susceptible to wear. An increase in the operating speed, however, not only leads to ratchet wear, but also to strand and shank breaks.
- the movement to be performed by the shaft during the rest phase is generated or predetermined mechanically.
- the shaft is over a Coupling device optionally connected to a first drive which generates a constantly oscillating between two reversing positions movement, or with another drive which generates the oscillating about the upper or lower reversal position movement. Switching takes place during existing synchronization phases.
- the shaft drive according to the invention has an input shaft connected to a rotary drive device, which ultimately serves to drive a gear arrangement which generates the reciprocating movement of the heald shaft.
- the clutch assembly provided between the input shaft and the transmission assembly has at least two input members and an output member connected to the transmission assembly.
- the input elements generate at least temporarily a synchronous movement when tapping the movement from the inside.
- the clutch arrangement can switch from one input element to the other input element. The changeover is thus not noticeable as a jolt nor as a shock in the drive train. Reducing the rotational speed of the input shaft is therefore not necessary for switching. It can be achieved without accepting excessive wear or shaft or strand breaks increased operating speed of the loom and even if individually Web shafts must be repeatedly activated and deactivated.
- the first input element is a clutch disc that is fixed with the input shaft is connected and thus performs a predetermined by the rotary drive means uniform rotational movement.
- the second input element is then a clutch disc that performs a rotational oscillation movement.
- the rotational oscillatory movement is in each case for a short time completely or nearly synchronously with the rotational movement of the first input element in selected angular ranges which correspond to the upper and lower reversal points of the heald.
- the second input element then rotates back to run in synchronism with the first input element over a certain angular range after a rotation of the first input element through 180 ° again.
- the oscillating motion of the second input member may be achieved by a cam gear rigidly connected to the input shaft.
- a cam drive is used whose shaft is running at twice the input shaft speed, so that both the short synchronous movement for the upper reversal point and the short synchronous movement for the lower reversal point can be generated with a single cam.
- the oscillating motion can be generated by electrical, hydraulic or pneumatic drives.
- a rotating with the output member pawl is used, which is operated via at least one, preferably two shifter, where it passes.
- the shifters can be directly electrically or pneumatically confirmed. However, it is preferred to drive them via a control clutch from a cam drive ago.
- the control clutch can then be operated with very low power, on the other hand, sufficiently large forces are generated to move the shift lever.
- the clutch can e.g. Be controlled by stationary control magnets and be formed by a swinging driven selection finger. This results in a precisely responsive and with low energy controllable control arrangement for the clutch assembly.
- the two input elements of the clutch assembly are formed by cams, both of which rotate synchronously with the input shaft and are driven by this.
- the starting element the coupling arrangement forms a cam follower, which can alternatively be brought into engagement with one or the other cam disk.
- the cam follower generates a swinging motion and thus is not only part of the clutch assembly but also part of a gear assembly for generating the reciprocating motion from the rotational movement of the input shaft.
- the switching of the cam follower from the tap of the one cam to the other cam takes place in a rotational position of the cam in which their arcs match, so that the tapped here of the one cam is synchronous with the movement tapped by the other cam disc movement.
- One of the two cams may be configured to generate the motion required for shedding while the other is constructed as a reversing shim and to generate the oscillating reverse position movement. As such, it only has short synchronizing arches respectively serving to take over the cam follower element and otherwise a profile which does not generate a shedding motion on the weaving sheave but only the reversing position oscillation. In the simplest case, it is a disc with double circumference and lower radial stroke. It is also possible to provide two or more cams with different working profiles. In each case reversing ply disks can be arranged between these cams, which produce the oscillating reversing position movement on the cam follower.
- each cam set with its cam follower and to couple the cam followers optionally with an output shaft.
- the cams then form the input elements of the corresponding cam followers, while the output member of the coupling assembly is connected to a linkage which actuates the heald.
- FIG. 1 a heald 1 with associated shaft drive 2 is illustrated.
- the heald 1 is formed by a provided with strands 95 frame, which is in operation as indicated by an arrow 3 moves up and down.
- a linkage 4 which attaches to the weaving shank 1 at two or more points 5, 6 and forms the output of the shaft drive 2.
- the shaft drive 2 includes one or more drive sources, for example in the form of the motors M1, M2. These are, for example, electric servomotors, which are the linkage 4 via a screw jack, a belt transmission or other, the rotational movement of the motors in a linear motion converting gear are connected. Alternatively, linear motors, linear stepping motors or the like can be used. It suffices in some cases, a single engine, while in other two or more engines required are.
- the motors M1, M2 are controlled by a control device C, for example based on a microcontroller, which is connected to a memory unit M.
- the control device C controls the motors M1, M2 in such a way that the heald 1 is moved up and down in accordance with the shed formation. This can be done, for example, by means of two or more curves K1, K2 stored in the memory unit M, wherein the first curve K1 specifies the movement of the heald 1 between its reversal positions, while the curve K2 specifies a movement of the heald 1 in its reversal positions.
- the movement of the weave shaft 1 is as follows:
- FIG. 3 is the shaft movement based on the in the direction of arrow 3 in FIG. 1 designated X coordinate of the heald 1 plotted against the time t.
- the course of the movement is indicated by a curve I, eg the shaft movement can follow a sine function.
- the curve I of the movement passes into a vibratory motion of reduced amplitude and reduced acceleration. This marks a curve branch II.
- the peculiarity of this Kurvenasts is that this in angular ranges of eg ⁇ 15 ° to the upper reversal point TO, the in FIG. 3 indicated sinusoidal oscillation without technically relevant deviation follows.
- the particular characteristic of the movement impressed on the motors M1, M2 by the control device C is thus that the heald 1 does not rest in the upper reversal point TO but executes a vibration in a reversal point area BTO.
- the effect of this measure can be seen from the dashed curve III plotted in the same diagram, which illustrates the downward acceleration of the heald 1, which is therefore plotted with negative signs. If the movement of the heald shaft 1 initially follows a sine movement, the shaft acceleration is also a sine function. In the region of the upper vertex, when the upper reversal point TO is reached, the control device C now changes from the curve I to the curve II (FIG. FIG. 2 ).
- FIG. 3 To illustrate the benefits of Umlopeddlingschwingung in the upper or corresponding at the lower reversal point is on FIG. 3 referenced in which a dot-dash curve branch IV connects the upper vertices of the shaft movement together. If the heald shaft 1 would follow this curve IV after reaching its upper reversal point TO, the acceleration which just has the value A1 would suddenly fall to the value 0 at the time T1. The resulting acceleration peak generated on the weaving shank 1 and the strands and on all associated transmission parts loads that can lead to shaft and strand breaks. Such loads are minimized or largely limited by the pendulum movements, because by the same accelerations are kept to a minimum.
- FIG. 4 illustrates that reversal point oscillation can be sustained over several cycles.
- the rest phase R occurring between the first and the last vertex may extend over one, two or more cycles of the basic oscillation of the shaft movement represented by dashed lines.
- fundamental vibration is meant the harmonic function, with which the heald 1 is transferred from its lower reversal point TU to its upper reversal point TO. The latter takes place during its movement phases B.
- FIG. 12 illustrates a modified realization of the above-illustrated idea of imparting low amplitude motion to the heald 1 during its resting phase R, the movement remaining in the upper turning point range BTO or, correspondingly, in a lower turning point range.
- the vertexes of the prime 1 of the heald 1 illustrated in dashed lines which serves to transfer from one reversal point to the other, are marked by a curve branch V whose second time derivative has the same acceleration value at times t1, t2 marking the vertices of the fundamental like the fundamental.
- the acceleration of the heald 1 is stepless or continuous, as the Kurvenast VI illustrates. However, it will curve according to FIG. 3 or 4 preferred because of the web technical advantages associated with them.
- the said movements of the heald shaft 1 in the movement phases B and the resting phases R can also be achieved with a mechanical shaft drive 2, as described in US Pat FIGS. 6 to 10 is illustrated.
- a mechanical shaft drive 2 As described in US Pat FIGS. 6 to 10 is illustrated.
- linkage 4 include angle lever 7, 8, which derive the shaft movement of the movement of a pull and push rod 9 and on the one hand to the heald 1 and on the other hand directly or indirectly connected to the pull and push rod 9.
- This is connected to the shaft drive 2, the output side of a rocker 11, which follows a pivoting movement has.
- the shaft drive 2 generates from the uniform rotational movement of an input shaft 12 in FIG. 6 illustrated by an arrow 13 reciprocating motion, this movement on the heald 1 as a largely harmonic oscillatory motion in appearance.
- a plurality of heald frames 1, 1a, 1b can be arranged at a small distance one behind the other, which are driven by the common shaft drive 2 and thus by the common input shaft 12.
- This is connected to a rotary drive device 14, which is formed by a servo motor, another electric motor or an output shaft of a central drive device, which drives other organs of the loom.
- the shaft drive 2 ( FIG. 7 ) comprises for each weaving shank 1, 1a, 1b respectively a gear arrangement 15 (15a, 15b) for converting the rotational movement of the input shaft 12 into the reciprocating movement of the respective output side lever 11 (11a, 11b), and a coupling arrangement 16 (16a , 16b), via which the gear assembly 15 is to be selectively connected to the input shaft 12 and to be separated from it.
- the clutch assembly 16 and the gear assembly 15 are in the FIGS. 8 and 9 schematized illustrated.
- the coupling arrangement serves to control the movement of the heald and is in this respect the mechanically designed here control device C.
- the structure ( FIG. 9 ) is as follows:
- the gear assembly 15 is formed by an eccentric 17, which via a connecting rod 18, the lever 11 (FIG. Figur7 ) vibrates.
- the gear assembly 15 thus serves to convert the rotational movement of the eccentric 17 in a reciprocating motion.
- the eccentric 17 is at the same time the output element of the coupling arrangement 16 (FIG. Figur7 ), to which two input elements in the form of a first disc 21 and a second disc 22 belong.
- Both discs 21, 22 preferably have the same diameter. However, they can also have different diameters and are designed to improve clarity FIG. 9 also illustrated with different diameters.
- the first disc 21 is connected to the input shaft 12 and via this to the rotary drive device 14. It thus rotates uniformly at a substantially constant speed. This symbolizes in FIG. 9 an arrow 23.
- the second disc 22 is rotatably supported about the same axis of rotation 24 as the first disc 21. However, it is not constantly rotating but reciprocating, ie driven rotationally oscillating or mospendelnd. This is illustrated by arrow 25.
- To the clutch assembly 16 from FIG. 7 also includes a switching element 26, shown in FIG. 9 , in the form of a rocker switch 27, which is mounted pivotably about a pin 28 on the eccentric 17.
- the switching rocker has a first switching nose 29 and a second switching nose 30, wherein the switching lugs 29, 30 are arranged on different sides of the pin 28.
- the switching lug 29 are assigned to each other by 180 ° opposite recesses 31, 32 in the disc 21.
- the switching lug 30, however, are assigned to each other by 180 ° opposite recesses 33, 34.
- the rocker switch 27 is biased with its switching nose 29 on the disc 21 out.
- the rocker switch 27 is provided with a control roller 35, which is thus biased by the spring of the rocker switch 27 with respect to the axis of rotation 24 radially outwardly.
- the shape of the switching lugs 29, 30 and the recesses 31 to 34 goes out FIG. 10 out.
- the switching lugs 29, 30 and the recesses 31 to 34 are designed so that the engagement and disengagement is facilitated as possible.
- the switching nose 29 and the front and rear flanks of the recesses 31, 32 are preferably oriented approximately radially. The leading edge of the recesses 31, 32 is slightly lowered against the circumference to facilitate the engagement of the switching lug 29 in the recesses 31, 32.
- both latching lugs 29, 30 can be engaged.
- the period in which both locking lugs 29, 30 are engaged can and may be greater due to the division of the rocker switch 27 in comparison to the one-piece design.
- the rocker 27 are two levers 36, 37 assigned ( FIG. 9 ), each having a for actuating the control roller 35 serving cylindrically curved button 38, 39.
- the buttons 38, 39 are approximately concentric with the axis of rotation 24.
- the shift lever 36, 37 as can FIG. 8 shows, be pivoted radially inwards and outwards. They are pivoted about pivot axes 41, 42. The inner pivot position is selected so that the shift lug 29 is lifted out of its respective latching recess 31, 32 when the control roller 35 runs along the button 38, 39. Accordingly, the switching nose 30 is engaged in the recess 33, 34.
- a cam drive 43 ( FIG. 8 ), which is connected to the input shaft 12 and, for example, has two cams. These are assigned a cam follower lever 44, which is designed as an angle lever and the shift lever 36, 37 is actuated via a selection finger 45, which serves as a control clutch 46.
- the selection finger 45 is vertically oscillated by the cam follower lever 44 and thus actuates depending on the pivot position either the free end 47 of the shift lever 36 or the free end 48 of the shift lever 37 by the respective end 47, 48 for the time of the deflection of the cam follower lever 44 is pressed down.
- the shaft drive 2 described so far operates as follows ( FIG. 9 ):
- the rocker switch 27 must constantly connect the disc 21 with the eccentric 17.
- each of the shift lever 36 and the shift lever 37 must always escape to the outside when the rocker switch 27 passes as a result of the rotation of the disc 21 to the respective shift lever.
- the control magnets 51, 52 are alternately driven so that the selection finger 45 pushes the end 47 down when the rocker switch 27 passes by the shift lever 36 and that the selection finger 45 pushes the end 48 down when the rocker switch 27 on the shift lever 37 passes.
- buttons 38, 39 of the shift levers 36, 37 extend over an angular range, which can be regarded as a shift range.
- the cam follower 53 together with the cam 54, a pendulum drive 55. This imparts the disc 22 to a rotary pendulum motion, which is always synchronous with the movement of the disc 21 when the rocker switch 27 passes through the switching areas.
- These movement phases are characterized in that the cams of the cam drive 43 urge the end of the cam follower lever 44 to the outside.
- the clutch assembly 16 can be switched by the respective shift lever 36 or 37 does not escape to the outside. This will ( FIG. 9 ), for example, the switching lug 29 pushed out of the recess 31 and the switching lug 30 engaged in the recess 33.
- the relevant shift lever 36 or 37 then remains activated by the relevant shift lever 36, 37, for example by springs 56, 57 (FIG. FIG. 8 ) is held in its inner position and is not moved outwardly by the selection finger 45.
- the eccentric 17 performs only a reciprocating motion in this state, because he is bound to the disc 22.
- the movement oscillating back and forth by a few degrees, for example 10 °, causes only a slight upward and downward movement of the same in the upper or lower reversal point of the heald, at most only a few millimeters. This does not disturb the shedding and weaving process. However, it allows a synchronous reconnection by only the relevant lever 36, 37, in which the rocker switch 27 is pivoted outwardly.
- the cam drive 43 causes this at the moment of synchronization of the two discs 21, 22, so that a soft shock-free restart of the eccentric 17 takes place.
- a modified embodiment of the shaft drive 2 goes out FIG. 11 out.
- the input shaft 12 is here provided with a profile toothing and carries a plurality of cams 61, 62, 63 existing disk package.
- the cam disks 61, 62, 63 form the input elements of the clutch assembly 16.
- the output member is here formed by a cam follower element which scans the outer periphery of one of the cams 61, 62, 63.
- a roller 64 which is rotatably mounted at one end of a rocker 65. The role is thus at the same time on the one hand output element of the clutch assembly 16 as well as on the other hand gear assembly 15 for converting the rotational movement of the shaft 12 in a reciprocating motion.
- the other end of the rocker 65 is connected via the connecting rod 18 with the lever 11 in order to give this a pivoting movement.
- a fluid cylinder 66 may also serve to continually bias the roller 64 against the cams 61, 62, 63.
- the cams 61, 62, 63 are axially displaceable as a package on the profiled input shaft 12 stored. For displacement serves a control fork 67 and one of these associated, only schematically illustrated linear actuator 68th
- the cams 61, 62, 63 have, as for example FIG. 12 Obviously, different circumferential profiles.
- the cams 61 and 63 may be formed as neutral discs, which specify the reversal point vibration in the upper and in the lower reversal point. Are they active, ie rolls off the roller 64 at its periphery, performs the rocker 65 a pivoting movement, so that the weave around its reversal point, for example, with double frequency in relation to the fundamental oscillates (range R from FIG. 3 ).
- At least one of the adjacent disks 61, 62, 63 has an outer circumference serving as a working profile. This is in the present embodiment, between the discs 61, 63 arranged disc 62.
- the package consisting of the cams 61, 62, 63 can be displaced axially in order to engage the roller 64 with the adjacent camming disk 61 or 63. In this way, the movement of the lever 11 within the synchronous areas S1, S2 can be switched on and off smoothly.
- the switching on and off of the drive is also based here on the fact that the switching over from one input element to another occurs during a short synchronous phase.
- the synchronism refers to the radial component of movement of the roller 64 while in the embodiment according to FIGS. 6 to 10 refers to the rotational movement of the discs 21, 22.
- the cam drive includes a total of four cams 60, 61, 62, 63, wherein, for example, the cams 60 and 62, the in FIGS. 3, 4 and 5 each identified by dashed lines fundamental vibrations for transferring the heald 1 from a reversal position in the other mark while the cams 61, 63 set the vibration in the upper or in the lower reversing point.
- the use of four cams 60, 61, 62, 63 makes it possible to offset the up and down movement of a heald 1 in time.
- the heald 1 after it has been moved by means of the cam 60 in the upper reversal point, transferred by means of the cam 61 in a pendulum motion, from which it is then transferred by the cam 62 down to the lower reversal point.
- This equals a phase shift of 180 degrees.
- Each cam 60 to 63 is in each case with a cam follower 71, 72, 73, 74 in connection.
- FIG. 13 illustrates the cam follower 74, which scans the outer circumference of the cam 63 with two rollers 75, 76.
- the cam followers 71, 72, 73, 74 are pivotally mounted on a rotatably mounted shaft 77 which actuates the rocker 11 via a lever 78 and a link 79.
- the shaft 77 may be formed as a hollow shaft and accommodate the clutch assembly 16, which is rotatably connected to the shaft 77 selectively one of the cam follower 71, 72, 73, 74.
- a shaft 16 passing through cylindrical body 81 which is provided for each cam follower 71 to 74 each having a radially oriented fluid channel 82.
- piston 83, 84 whose flattened part-cylindrical heads for actuating clutch rollers 85, 86 are used.
- each cam follower 71 to 74 can be specifically controlled separately, to couple only one of the cam follower 71 to 74 with the hollow shaft 77. In this way, one of the predetermined by the cams 60, 61, 62, 63 motion profiles can be selected, wherein the switching in each case in the synchronization phases according to FIGS. 3 to 5 he follows.
- a novel shaft gear for harmonic switching on and off of individual healds and for deriving their movement from the rotational movement of a single input shaft has a coupling arrangement with two input elements 21, 22, 61, 62. While one of the input elements serves to permanently drive the output member of the clutch assembly 16, the other input member 22, 62 merely serves to briefly synchronize the output member 17 and 64, respectively, to the first input member 21, 61. Switching takes place in the short synchronization phases in selected angular ranges corresponding to the upper or lower reversal point of the heald. Such new shaft drives do not require a catch of the input shaft or the shaft drive for switching.
Description
Die Erfindung betrifft einen Schaltantrieb für wenigstens einen Webschaft einer Webmaschine.The invention relates to a switching drive for at least one heald of a loom.
Zur Fachbildung sind an Webmaschinen in der Regel mehrere Webschäfte vorgesehen, die jeweils eine Vielzahl parallel zueinander angeordneter Litzen aufweisen, durch deren Fadenaugen die Kettfaden gefuhrt-sind. Zur Fachbildung werden die Webschäfte sehr schnell auf- und abbewegt. Dazu dienen Schaft-antriebe, die als Schaftmaschinen oder Exzentermaschinen bezeichnet werden. So genannte Exzentermaschinen erzeugen dabei aus der drehenden Bewegung einer Antriebswelle die Auf- und Abbewegung der Webschafte, wobei hohe Webgeschwindigkeiten erreicht werden können. Allerdings sind solche Exzentermaschineninflexibel. Die Erzeugung von Mustern oder verschiedenen Bindungen ist nur beschränkt möglich. Es sind deshalb weithin Schaftantriebe in Gebrauch, bei denen zwischen einer Antriebswelle und dem Exzenter zur Erzeugung der Schaftbewegung eine Klinkenkupplung vorgesehen ist.For shedding, a plurality of healds are generally provided on looms, each having a plurality of mutually parallel strands are guided by the thread eyes the warp thread. For shedding the healds are moved up and down very quickly. Serve shaft drives, which are referred to as dobby or eccentric machines. So-called eccentric machines generate from the rotating movement of a drive shaft the up and down movement of the weaves, whereby high weaving speeds can be achieved. However, such eccentric machines are inflexible. The creation of patterns or different bindings is limited. Therefore, shaft drives are widely used, in which a pawl clutch is provided between a drive shaft and the eccentric for generating the shaft movement.
Eine solche Schaftmaschine ist beispielsweise aus der
Davon ausgehend ist es Aufgabe der Erfindung, einen Schaftantrieb für den Webschaft einer Webmaschine zu schaffen, der bei geringer Belastung seiner Elemente und des angeschlossenen Webschafts eine erhöhte Arbeitsgeschwindigkeit gestattet.On this basis, it is an object of the invention to provide a shaft drive for the heald of a loom that allows for low load on its elements and the connected heald an increased operating speed.
Diese Aufgabe wird mit dem Schaftantrieb nach Anspruch 1 gelöst:
- Erfindungsgemäß wird die Schaltbewegung nun so festgelegt, dass weder eine reine sinusförmig schwingende Auf- und Abbewegung des Schafts noch eine schwingende Auf- und Abbewegung mit Stillstandszeiten im oberen und im unteren umkehrpunkt erhalten wird. Vielmehr erzwingt der Antrieb nicht nur während der Bewegungsphasen, sondern nunmehr auch während der Ruhephasen des Schafts, in.denen der Schaft ansonsten üblicherweise im oberen oder im unteren Umkehrpunkt ruht, eine fortgesetzte Bewegung desselben. Diese Maßnahme eröffnet die Möglichkeit, die maximalen Beschleunigungen des Schafts zu reduzieren. Die Vermeidung von Beschleunigungssprüngen führt zu einem ruckfreien Lauf der Schäfte, der auch bei hohen Arbeitsgeschwindigkeiten zu keinen übermäßigen Schwingungsanregungen führt.Die Grenze für die Arbeitsgeschwindigkeit, bei der Schaftbrüche und Litzenbrüche auftreten, kann somit sehr weit zu höheren Arbeitsgeschwindigkeiten verschoben werden. Die entsprechenden, von dem Schaft zu durchlaufenden Bewegungskurven können, gemäß einer nicht-erfindungsgemäßen Ausführungsform, mittels frei programmierbarer Antriebe erreicht werden, die den Schaft bewegen. Eine den Antriebe zugeordnete Steuereinrichtung fordert den Antrieben während der Bewegungsphasen eine hohe Geschwindigkeit ab, um den Schaft möglichst schnell aus der einen Umkehrlage in eine andere Umkehrlage zu überführen. Dieser Vorgang ist zur Nachbildung erforderlich, um Kettfäden aus der Kettfadenebene nach oben oder nach unten herauszubewegen. Nähert sich der Schaft seiner anvisierten Umkehrlage, verlangsamt die Steuereinrichtung den Abtrieb des Schaftantriebs, der z.B. durch Verbindungsstangen gebildet ist, und lässt ihn dann bei Erreichen der Umkehrlage um dieselbe pendeln. Je nach Verweilzeit in der Umkehrlage kann die Pendelschwingung ein oder mehrere Maxima und Minima (wellenzüge) durchlaufen. Die Pendelbewegung in den Ruhephasen hat den Vorzug, das der Schaftantrieb Schaftbewegungen vorgerben kann, die geringere Beschleunigungswerte aufweisen. Die Schaftbewegung folgt in ihrem zeitverlauf beim Übergang von einer Umkehrlage in die andere einer harmonischen Funktion (sinus oder cosinus) und geht in der Umkehrlage in eine Zeitfunktion über, zu deren Beginn die Beschleunigung den gleichen wert hat wie beim Verlassen des Kurvenastes der Übergangsbewegung. Der Beschleunigungsverlauf ist somit stetig. Die Bewegungskurven (die auch als "gewegungsgesetze" bezeichnet werden) für den Übergang des Schafts aus einer Umkehrlage in die andere sowie für das Pendeln innerhalb der Umkehrlagenbereiche können bei einer nicht erfindungsgemäßen Ausführungsform in einem Datenspeicher abgespeichert sein. Die Steuereinrichtung ruft dann die jeweiligen Steuerkurven aus dem Datenspeicher auf und steuert den oder die Motoren des Schaftantriebs entsprechend an. Alternativ können die Steuerkurven auch vorab oder in Echtzeit berechnet werden, wobei die Berechnung fallweise abhängig von den jeweils gegebenen Randbedingungen nach speziellen Optimierungskriterien erfolgen kann. Optimierungskriterien können beispielsweise sein, dass eine Mindestfachöffnungszeit nicht unterschritten werden darf, dass die Maximalbeschleunigungen zu begrenzen sind, dass Beschleunigungasprünge unzulässig sind, dass die Schaftgeschwindigkeit zu begrenzen ist oder dass bei gegebener Maximalbeschleunigung eine maximale Arbeitsgeschwindigkeit errechnet wird. Die sich aus diesen Optimierungskriterien ergebenden Kurven können dann zwischengespeichert und zum Ansteuern des Schaftantriebs angewendet werden. Die Pendelbewegung des Schafts im oberen und unteren Umkehrpunktbereich hat den weiteren Vorteil, dass durch die Pendelbewegung des Webschafts die Kettfäden etwas entspannt werden können, was den Schussfadenanschlag erleichtern kann.
- According to the switching movement is now determined so that neither a pure sinusoidal oscillating up and down movement of the shaft nor a swinging up and down movement with downtimes in the upper and lower inversion point is obtained. Rather, the drive forces a continued movement of the shaft not only during the phases of motion, but now also during the resting phases of the shaft, in which the shaft otherwise usually rests in the upper or lower reversal point. This measure opens up the possibility of reducing the maximum acceleration of the shaft. The avoidance of acceleration jumps leads to a jerk-free running of the shafts, which does not lead to excessive vibration excitations even at high operating speeds. The limit for the working speed at which shank fractures and strand breaks occur can thus be shifted very far to higher operating speeds. The corresponding movement curves to be traveled by the shaft can, according to a non-inventive embodiment, be achieved by means of freely programmable drives which move the shaft. A control device associated with the drives requires the drives during the movement phases from a high speed in order to transfer the shaft as quickly as possible from one reversal position to another reversal position. This process is required for replication to move warp threads up or down from the warp thread plane. When the shaft approaches its intended reversal position, the control device slows down the output of the shaft drive, which is formed, for example, by connecting rods, and then lets it oscillate about the same when the reverse position is reached. Depending on the dwell time in the reversal position, the pendulum oscillation can pass through one or more maxima and minima (wave trains). The pendulum motion in the resting phases has the advantage that the shaft drive can pretension shaft movements which have lower acceleration values. The movement of the shaft follows the passage of time from one to another Inverting position into the other of a harmonic function (sine or cosine) and, in the reverse position, changes to a time function at the beginning of which the acceleration has the same value as when leaving the curve branch of the transitional movement. The acceleration curve is thus continuous. The movement curves (which are also referred to as "laws of motion") for the transition of the shaft from one reversal position to the other as well as for the oscillation within the reversal position regions can be stored in a data memory in a non-inventive embodiment. The control device then calls the respective cams from the data memory and controls the one or more motors of the shaft drive accordingly. Alternatively, the cams can also be calculated in advance or in real time, whereby the calculation can be made case by case depending on the given boundary conditions according to special optimization criteria. Optimization criteria can be, for example, that a minimum opening period may not be fallen below, that the maximum accelerations are to be limited, acceleration jumps are inadmissible, that the shaft speed is to be limited or that a maximum working speed is calculated for a given maximum acceleration. The curves resulting from these optimization criteria can then be buffered and applied to drive the shaft drive. The pendulum movement of the shaft in the upper and lower reversal point range has the further advantage that the warp threads can be slightly relaxed by the pendulum motion of the heald, which can facilitate the weft stop.
Erfindungsgemäß wird die während der Ruhephase durch den Schaft auszuführende Bewegung mechanisch erzeugt oder vorgegeben. Der Schaft wird über eine Kupplungseinrichtung wahlweise mit einem ersten Antrieb verbunden, der eine ständig zwischen beiden Umkehrlagen pendelnde Bewegung erzeugt, oder mit einem anderen Antrieb, der die um die obere oder die untere Umkehrlage pendelnde Bewegung erzeugt. Die Umschaltung erfolgt während vorhandener Synchronphasen.According to the invention, the movement to be performed by the shaft during the rest phase is generated or predetermined mechanically. The shaft is over a Coupling device optionally connected to a first drive which generates a constantly oscillating between two reversing positions movement, or with another drive which generates the oscillating about the upper or lower reversal position movement. Switching takes place during existing synchronization phases.
Der erfindungsgemäße Schaftantrieb weist eine mit einer Drehantriebseinrichtung verbundene Eingangswelle aufweisen, die letztlich dazu dient, eine Getriebeanordnung anzutreiben, die die hin- und hergehende Bewegung des Webschafts erzeugt. Die zwischen der Eingangswelle und der Getriebeanordnung vorgesehene Kupplungsanordnung weist zumindest zwei Eingangselemente und ein Ausgangselement auf, das mit der Getriebeanordnung verbunden ist. Die Eingangselemente erzeugen beim Abgriff der Bewegung von innen zumindest zeitweilig eine synchrone Bewegung. Innerhalb dieser Zeitfenster, in denen Synchronität des Bewegungsabgriffs zwischen beiden Eingangselementan besteht und in denen der Schaft nicht ruht, kann die Kupplungsanordnung von dem einen Eingangselement auf das andere Eingangselement umschalten. Die Umschaltung wird somit weder als Ruck noch als Stoß in dem Antriebsstrang bemerkbar. Ein Reduzieren der Drehgeschwindigkeit der Eingangswelle ist deshalb zum Umschalten nicht nötig. Es lässt sich ohne Inkaufnahme von übermäßigem Verschleiß bzw. Schaft- oder Litzenbrüchen eine erhöhte Arbeitsgeschwindigkeit der Webmaschine erreichen und zwar auch dann, wenn einzeln Webschäfte immer wieder aktiviert und deaktiviert werden müssen.The shaft drive according to the invention has an input shaft connected to a rotary drive device, which ultimately serves to drive a gear arrangement which generates the reciprocating movement of the heald shaft. The clutch assembly provided between the input shaft and the transmission assembly has at least two input members and an output member connected to the transmission assembly. The input elements generate at least temporarily a synchronous movement when tapping the movement from the inside. Within these time windows, in which synchronism of the movement tap between both input elements exists and in which the shaft does not rest, the clutch arrangement can switch from one input element to the other input element. The changeover is thus not noticeable as a jolt nor as a shock in the drive train. Reducing the rotational speed of the input shaft is therefore not necessary for switching. It can be achieved without accepting excessive wear or shaft or strand breaks increased operating speed of the loom and even if individually Web shafts must be repeatedly activated and deactivated.
Das erste Eingangselement ist eine Kupplungsscheibe, die fest mit der Eingangswelle verbunden ist und somit eine von der Drehantriebseinrichtung vorgegebene gleichmäßige Drehbewegung ausführt. Das zweite Eingangselement ist dann eine Kupplungsscheibe, die eine Drehoszillationsbewegung ausführt. Die Drehoszillationsbewegung ist in ausgewählten Winkelbereichen, die den oberen und unteren Umkehrpunkten des Webschafts entsprechen, jeweils kurzzeitig ganz oder nahezu synchron zu der Drehbewegung des ersten Eingangselements. Nach kurzer Synchronität dreht das zweite Eingangselement dann zurück, um nach einer Drehung des ersten Eingangselements um 180° wiederum über einen gewissen Winkelbereich synchron mit dem ersten Eingangselement mitzulaufen. Diese kurzen Phasen der Synchronbewegung zwischen beiden Eingangselementen werden genutzt, um eine Schaltklinke von dem ersten Eingangselement auf das zweite oder umgekehrt umzuschalten. Ist das Ausgangselement an das erste Eingangselement gekuppelt, vollführt der Schaft seine hin- und hergehende Bewegung. Ist das Ausgangselement hingegen an das zweite, lediglich um einen beschränkten Winkel hin- und herschwenkende Eingazzgselemerit gekuppelt, befindet sich der Schaft in seiner Ruhephase, in der er nur eine geringfügige Oszillationsbewegung um seinen oberen bzw. unteren Umkehrpunkt vollführt. Aus dieser Oszillationsbewegung heraus kann er jedoch wähnend der kurzen Synchronitätsphasen eingekuppelt werden, wobei die an dem Schaft und den beteiligten Getriebeelementen auftretenden Beschleunigungskräfte und däraus resultierenden Belastungen kaum größer sind als bei ununterbrochenem Betrieb des Schafts. Es treten zumindest keine nennenswerten sprungartigen Änderungen der Beschleunigungskräfte auf.The first input element is a clutch disc that is fixed with the input shaft is connected and thus performs a predetermined by the rotary drive means uniform rotational movement. The second input element is then a clutch disc that performs a rotational oscillation movement. The rotational oscillatory movement is in each case for a short time completely or nearly synchronously with the rotational movement of the first input element in selected angular ranges which correspond to the upper and lower reversal points of the heald. After a short synchronicity, the second input element then rotates back to run in synchronism with the first input element over a certain angular range after a rotation of the first input element through 180 ° again. These short phases of synchronism between both input elements are used to switch a pawl from the first input element to the second or vice versa. When the output member is coupled to the first input member, the stem performs its reciprocating motion. If, however, the output element is coupled to the second, only by a limited angle back and forth swinging Eingazzgselemerit, the shaft is in its resting phase in which he performs only a slight oscillatory movement about its upper and lower reversal point. From this oscillation movement, however, it can be engaged, noting the short synchronizing phases, wherein the acceleration forces and resulting loads on the shaft and the gear elements involved are hardly greater than in the case of uninterrupted operation of the shaft. There are at least none notable jump changes in the acceleration forces.
Die oszillierende Bewegung des zweiten Eingangselements kann durch einen Nockentrieb erreicht werden, der starr mit der Eingangswelle verbunden ist. Vorzugsweise wird jedoch ein Kurventrieb verwendet, dessen Welle mit doppelter Eingangswellendrehzahl läuft, so dass mit einer einzigen Kurvenscheibe sowohl die kurze Synchronbewegung für den oberen Umkehrpunkt als auch die kurze Synchronbewegung für den unteren Umkehrpunkt erzeugt werden kann. Alternativ kann die oszillierende Bewegung durch elektrische, hydraulische oder pneumatische Antriebe erzeugt werden.The oscillating motion of the second input member may be achieved by a cam gear rigidly connected to the input shaft. Preferably, however, a cam drive is used whose shaft is running at twice the input shaft speed, so that both the short synchronous movement for the upper reversal point and the short synchronous movement for the lower reversal point can be generated with a single cam. Alternatively, the oscillating motion can be generated by electrical, hydraulic or pneumatic drives.
Als Schaltglied wird eine mit dem Ausgangselement umlaufende Schaltklinke genutzt, die über wenigstens einen, vorzugsweise zwei Schalthebel zu betätigen ist, an denen sie vorbeilauft. Die Schalthebel können direkt elektrisch oder pneumatisch bestätigt werden. Es wird jedoch bevorzugt, sie über eine Steuerkupplung von einem Nockenantrieb her anzutreiben. Die Steuerkupplung kann dann mit sehr geringen Leistungen betätigt werden, wobei andererseits ausreichend größe Kräfte erzeugt werden, um die Schalthebel zu bewegen. Die Schaltkupplung kann z.B. Über ortsfeste Steuermagnete gesteuert werden und durch einen schwingend angetriebenen Auswahlfinger gebildet sein. Dies ergibt eine präzise ansprechende und mit geringer Energie ansteuerbare steueranordnung für die Kupplungsanordnung.As a switching element, a rotating with the output member pawl is used, which is operated via at least one, preferably two shifter, where it passes. The shifters can be directly electrically or pneumatically confirmed. However, it is preferred to drive them via a control clutch from a cam drive ago. The control clutch can then be operated with very low power, on the other hand, sufficiently large forces are generated to move the shift lever. The clutch can e.g. Be controlled by stationary control magnets and be formed by a swinging driven selection finger. This results in a precisely responsive and with low energy controllable control arrangement for the clutch assembly.
Bei einer nicht zur Erfindung gehörenden Ausführungsform werden die beiden Eingangselemente der Kupplungsanordnung durch Kurvenscheiben gebildet, die beide synchron mit der Eingangswelle rotieren und von dieser angetrieben sind. Das Ausgangselement der Kupplungsanordnung bildet hier ein Kurvenfolger, der alternativ mit der einen oder der anderen Kurvenscheibe in Eingriff gebracht werden kann. Der Kurvenfolger erzeugt eine schwingende Bewegung und ist somit nicht nur Teil der Kupplungsanordnung sondern zugleich Teil einer Getriebeanordnung zur Erzeugung der hin- und hergehenden Bewegung aus der Drehbewegung der Eingangswelle. Das Umschalten des Kurvenfolgers von dem Abgriff von der einen Kurvenscheibe zu der anderen Kurvenscheibe erfolgt in einer Drehposition der Kurvenscheiben, bei der deren Bögen übereinstimmen, so dass die hier von der einen Kurvenscheibe abgegriffene Bewegung synchron zu der von der anderen Kurvenscheibe abgegriffene Bewegung ist. Eine der beiden Kurvenscheiben kann so ausgebildet sein, dass sie die zur Fachbildung erforderliche Bewegung erzeugt während die andere Kurvenscheibe als Umkehrlagenscheibe ausgebindet ist und die schwingende Umkehrlagenbewegung erzeugt. Als solche weist sie lediglich jeweils zur Übernahme des Kurvenfolgerelements dienende kurze Synchronbögen und ansonsten ein Profil auf, das an dem Webschaft keine Fachbildungsbewegung sondern nur die Umkehrlagenschwingung erzeugt. Im einfachsten Fall ist sie eine Scheibe mit doppelter umfangaschwingunq und geringere Radiushub. Es können auch zwei oder mehrere Kurvenscheiben mit unterschiedlichen Arbeitsprofilen vorgesehen werden. Zwischen diesen Kurvenscheiben können jeweils Umkehrlagenscheiben angeordnet sein, die die schwingende Umkehrlagenbewegung an dem Kurvenfolger erzeugen. Somit ist es möglich, zwischen Kurvenscheiben und neutralen Scheiben umzuschalten, so dass der abgreifende Kurvenfolger entweder bei Eingriff mit der mit Arbeitsprofil versehenen Kurvenscheibe eine Übergangsbewegung von Umkehrlage zu Umkehrlage oder bei Abgriff der Umkehrlagenscheibe eine mit verminderter Amplitude um die bzw. aus der Umkehrlage schwingende Ausgangsbewegung erzeugt.In an embodiment not belonging to the invention, the two input elements of the clutch assembly are formed by cams, both of which rotate synchronously with the input shaft and are driven by this. The starting element Here, the coupling arrangement forms a cam follower, which can alternatively be brought into engagement with one or the other cam disk. The cam follower generates a swinging motion and thus is not only part of the clutch assembly but also part of a gear assembly for generating the reciprocating motion from the rotational movement of the input shaft. The switching of the cam follower from the tap of the one cam to the other cam takes place in a rotational position of the cam in which their arcs match, so that the tapped here of the one cam is synchronous with the movement tapped by the other cam disc movement. One of the two cams may be configured to generate the motion required for shedding while the other is constructed as a reversing shim and to generate the oscillating reverse position movement. As such, it only has short synchronizing arches respectively serving to take over the cam follower element and otherwise a profile which does not generate a shedding motion on the weaving sheave but only the reversing position oscillation. In the simplest case, it is a disc with double circumference and lower radial stroke. It is also possible to provide two or more cams with different working profiles. In each case reversing ply disks can be arranged between these cams, which produce the oscillating reversing position movement on the cam follower. Thus, it is possible to switch between cams and neutral pulleys, so that the intercepting cam follower either in engagement with the cam provided with working profile a transitional movement from reverse to reverse or tapping the reversing ply a swinging at a reduced amplitude around or from the reverse position output movement generated.
Weiter ist es möglich, jedem Scheibensatz seinen Kurvenfolger zuzuordnen und die Kurvenfolger wahlweise mit einer Ausgangswelle zu kuppeln. Die Kurvenscheiben bilden dann die Eingangselemente der entsprechenden Kurvenfolger, während das Ausgangselement der Kupplungsanordnung mit einem Gestänge verbunden ist, das den Webschaft betätigt.Furthermore, it is possible to associate each cam set with its cam follower and to couple the cam followers optionally with an output shaft. The cams then form the input elements of the corresponding cam followers, while the output member of the coupling assembly is connected to a linkage which actuates the heald.
Auch mit einer solchen Kupplungsanordnung lässt sich das Ein- und Ausschalten des Antriebs eines Webschafts ohne Verlangsamung oder Abschalten des Drehantriebs der Eingangswelle erreichen. Es wird insgesamt eine bzw. eine nahezu harmonische Bewegung des Webschafts nicht nur beim Weben, sondern auch beim Ein- und Ausschalen des Webschafts erzeugt. Dies schafft die Voraussetzung für hohe Webgeschwindigkeiten mit geringer Beanspruchung der beteiligten Maschinenkomponenten.Even with such a clutch arrangement can be the switching on and off of the drive of a weaving shaft without slowing down or switching off the rotary drive of the input shaft reach. There is a total or a nearly harmonious movement of the weave not only when weaving, but also when docking and stripping the Webschafts generated. This creates the prerequisite for high weaving speeds with low stress on the machine components involved.
Weitere Einzelheiten bevorzugter Ausfuhrungsformen der Erfindung ergeben sich aus der Zeichnung oder der Beschreibung sowie aus Ansprüchen.Further details of preferred embodiments of the invention will become apparent from the drawing or the description and claims.
In der Zeichnung sind Ausführungsbeispiele der Erfindung veranschaulicht. Es zeigen:
Figur 1- einen Webschaft mit einem nicht erfindungsgemäßen Schaftantrieb in sche- matisierter Darstellung,
Figur 2- den nicht erfindungsgemäßen Schaftantrieb nach
Figur 1 in schemati- sierter Darstellung, Figur 3 und 4- Zeitverläufe der Schaftbewegung und der Schaftbeschleunigung bei unterschiedlichen Schaftbewegungsverläufen in unterschiedli- chen Bewegungsphasen jeweils als Diagramm,
Figur 5- einen nicht erfindungsgemäßen Zeitverlauf der Schaftbewegung
Figur 6- einen webschaft mit erfindungsgemäßem, mechanischem Schaf- tantrieb in schematisierter Darstellung,
Figur 7- Webschäfte und einen zugehörigen Schaf-
tantrieb nach Figur 6 in Draufsicht, - Figur 8
- den
Schaftantrieb nach Figur 6 in aus- schnittsweiser, schematisierter Darstel- lung, - Figur 9
- den schaftantrieb nach
Figur 8 in einer weiteren schematisierten, ausschnittsweisen Darstellung in einem anderen Maßstab, - Figur 10
- den Schaftantrieb nach
Figur 8 und9 in ausschnietsweiser Darstellung, Figur 11- eine nicht erfindungsgemäße Ausführungsform eines Schaftantriebs mit schaltbaren Kurvenschei- ben in schematisierter Perspektivdarstel- lung,
Figur 12- eine schematische Darstellung des nicht erfindungsgemäßen Schaft- tantriebs mit Kurvenscheiben, in schemati- sierter Darstellung,
Figur 13- eine weitere Ausführungsform eines nicht erfindungsgemäßen mechani- schen Schaftantriebs in teilsweise geschnit- tener Darstellung und
Figur 14- den nicht erfindungsgemäßen Schaftantrieb nach
Figur 13 in einer schematisierten Draufsicht.
- FIG. 1
- a heald with a shaft drive not in accordance with the invention in a schematized representation,
- FIG. 2
- the shaft drive not according to the invention
FIG. 1 in a schematic representation, - FIGS. 3 and 4
- Timing of the shaft movement and the shaft acceleration at different Shaft movements in different phases of movement as a diagram,
- FIG. 5
- a non-inventive time course of the shaft movement
- FIG. 6
- a web with inventive, mechanical shaft drive in a schematic representation,
- FIG. 7
- Heald frames and an associated shaft drive
FIG. 6 in plan view, - FIG. 8
- the shaft drive after
FIG. 6 in a detailed, schematic representation, - FIG. 9
- the shaft drive
FIG. 8 in a further schematized, fragmentary representation on a different scale, - FIG. 10
- the shaft drive after
FIG. 8 and9 in a fragmentary representation, - FIG. 11
- 1, a non-inventive embodiment of a shaft drive with shiftable camshafts in a schematic perspective view,
- FIG. 12
- 1 is a schematic representation of the non-inventive shaft drive with cams, in a schematic representation,
- FIG. 13
- a further embodiment of a non-inventive mechanical shaft drive in partially geschnit- tener representation and
- FIG. 14
- the shaft drive not according to the invention
FIG. 13 in a schematic plan view.
In
Die Motoren M1, M2 sind von einer beispielsweise auf einem Mikrocontroller basierenden Steuereinrichtung C gesteuert, die mit einer Speichereinheit M verbunden ist. Die Steuereinrichtung C steuert die Motoren M1, M2 so an, dass der Webschaft 1 zur Fachbildung entsprechend auf- und abbewegt wird. Dies kann beispielsweise anhand zweier oder mehrerer in der Speichereinheit M abgespeicherter Kurven K1, K2 erfolgen, wobei die erste Kurve K1 die Bewegung des Webschafts 1 zwischen seinen Umkehrlagen vorgibt, während die Kurve K2 eine Bewegung des Webschafts 1 in seinen Umkehrlagen vorgibt. Im Einzelnen erfolgt die Bewegung des Webschafts 1 wie folgt:The motors M1, M2 are controlled by a control device C, for example based on a microcontroller, which is connected to a memory unit M. The control device C controls the motors M1, M2 in such a way that the
In
Zur Verdeutlichung des Nutzens der Umkehrpunktschwingung im oberen oder entsprechend im unteren Umkehrpunkt wird auf
Die genannten Bewegungen des Webschafts 1 in den Bewegungsphasen B und den Ruhephasen R können auch mit einem mechanischen Schaftantrieb 2 erreicht werden, wie er in den
Wie
Der Schaftantrieb 2 (
Die Getriebeanordnung 15 wird durch einen Exzenter 17 gebildet, der über ein Pleuel 18 den Hebel 11 (
Zu der Kupplungsanordnung 16 aus
Außerdem kann es zweckmäßig sein, die Schaltwippe 27 zweigeteilt auszuführen, so dass der die Schaltnase 29 tragende Arm und der die Schaltnase 30 tragende Arm unabhängig voneinander um den Zapfen 28 drehen können. Dadurch können während der Synchronphase, in der die Scheiben 21, 22 kurzzeitig synchron laufen, beide Rastnasen 29, 30 eingerastet sein. Der Zeitraum, in dem beide Rastnasen 29, 30 eingerastet sind, kann und darf aufgrund der Teilung der Schaltwippe 27 im Vergleich zur einteiligen Ausführung größer sein. Durch Entlastung der jeweils auszukuppelnden Schaltnase 29, 30 kann diese dann im geeigneten Moment aus ihrer Rastausnehmung 31, 32 oder 33, 34 herausfinden.In addition, it may be appropriate to perform the switching
Der Schaltwippe 27 sind zwei Schalthebel 36, 37 zugeordnet (
Zur Betätigung der Schalthebel 36, 37 dient ein Nockenantrieb 43 (
Während die Scheibe 21 konstant drehend angetrieben ist ist die Scheibe 22, wie erwähnt, drehoszillierend oder drehpendelnd angetrieben. Dazu dient ein mit der Scheibe 22 verbundener Nockenfolger 53 (
While the
Der insoweit beschriebene Schaftantrieb 2 arbeitet wie folgt (
Es wird zunächst davon ausgegangen, dass der Exzenter 17 konstant rotieren soll. Dazu muss die Schaltwippe 27 konstant die Scheibe 21 mit dem Exzenter 17 verbinden. Um dies zu erreichen muss jeweils der Schalthebel 36 und der Schalthebel 37 immer dann nach außen ausweichen, wenn die Schaltwippe 27 in Folge der Drehung der Scheibe 21 an dem betreffenden Schalthebel vorbeikommt. Dazu werden die Steuermagnete 51, 52 abwechselnd so angesteuert, dass der Auswahlfinger 45 das Ende 47 nach unten drückt, wenn die Schaltwippe 27 an dem Schalthebel 36 vorbeiläuft und dass der Auswahlfinger 45 das Ende 48 nach unten drückt, wenn die Schaltwippe 27 an dem Schalthebel 37 vorbeiläuft.It is initially assumed that the eccentric 17 is to rotate constantly. For this purpose, the
Die Schaltflächen 38, 39 der Schalthebel 36, 37 erstrecken sich über einen Winkelbereich, der als Schaltbereich angesehen werden kann. Der Nockenfolger 53 bildet zusammen mit der Kurvenscheibe 54 einen Pendelantrieb 55. Dieser prägt der Scheibe 22 eine Dreh-Pendelbewegung auf, die immer dann synchron zu der Bewegung der Scheibe 21 ist, wenn die Schaltwippe 27 durch die Schaltbereiche läuft. Diese Bewegungsphasen sind dadurch gekennzeichnet, dass die Nocken des Nockenantriebs 43 das Ende des Kurvenfolgerhebels 44 nach außen drängen.The
Während der Phase des Synchronlaufs der Scheiben 21, 22 kann die Kupplungsanordnung 16 umgeschaltet werden, indem der betreffende Schalthebel 36 oder 37 nicht nach außen ausweicht. Dadurch wird (
Durch das oben erläuterte Wechselspiel der Kupplungsanordnung 16 erhält der Webschaft 1 den Bewegungsverlauf gemäß
Eine abgewandelte Ausführungsform des Schaftantriebs 2 geht aus
Die Kurvenscheiben 61, 62, 63 sind als Paket auf der profilierten Eingangswelle 12 axial verschiebbar gelagert. Zur Verschiebung dient eine Steuergabel 67 und ein dieser zugeordneter, lediglich schematisch veranschaulichter linearer Aktuator 68.The
Die Kurvenscheiben 61, 62, 63 weisen, wie z.B. aus
In den
Die Kurvenfolger 71, 72, 73, 74 sitzen schwenkbar auf einer drehbar gelagerten Welle 77, die über einen Hebel 78 und einen Lenker 79 die Schwinge 11 betätigt. Die Welle 77 kann als Hohlwelle ausgebildet sein und die Kupplungsanordnung 16 beherbergen, der wahlweise einer der Kurvenfolger 71, 72, 73, 74 drehfest mit der Welle 77 verbunden ist. Zu der Kupplungsanordnung 16 gehört hier dann ein die Welle 16 durchsetzender zylindrischer Körper 81, der für jeden Kurvenfolger 71 bis 74 jeweils mit einem radial orientierten Fluidkanal 82 versehen ist. In diesem sitzen Kolben 83, 84, deren abgeflachte teilzylindrische Köpfe zur Betätigung von Kupplungsrollen 85, 86 dienen. Diese sitzen in Radialbohrungen der Hohlwelle 77 und können von den Kolben 83, 84 nach außen gedrückt werden. Sie fassen in entsprechende Ausnehmungen 87, 88 des jeweiligen Nockenfolgers 71 bis 74. Durch entsprechende selektiv zugängliche radiale Anschlüsse 91, 92, 93, 94 (
Ein neuartiges Schaftgetriebe zum harmonischen Ein- und Ausschalten von einzelnen Webschäften und zur Ableitung deren Bewegung aus der Drehbewegung einer einzigen Eingangswelle weist eine Kupplungsanordnung mit zwei Eingangselementen 21, 22, 61, 62 auf. Während eines der Eingangselemente dazu dient, das Ausgangselement der Kupplungsanordnung 16 dauerhaft anzutreiben, dient das andere Eingangselement 22, 62 lediglich dazu, das Ausgangselement 17 bzw. 64 kurzzeitig auf das erste Eingangselement 21, 61 zu synchronisieren. Die Umschaltung erfolgt in den kurzen Synchronphasen in ausgewählten Winkelbereichen, die dem oberen oder unteren Umkehrpunkt des Webschafts entsprechen. Derartige neue Schaftantriebe benötigen keine Rast der Eingangswelle oder des Schaftantriebs zum Umschalten.A novel shaft gear for harmonic switching on and off of individual healds and for deriving their movement from the rotational movement of a single input shaft has a coupling arrangement with two
- 1, 1a, 1b1, 1a, 1b
- Webschaftheald
- 9595
- Litzebraid
- 22
- Schaftantriebshaft drive
- 33
- Pfeilarrow
- 44
- Abtrieb (z.B. Gestänge)Downforce (e.g., linkage)
- 5, 65, 6
- StellenPut
- 7, 87, 8
- Winkelhebelbell crank
- 99
- Zug- und DruckstangePull and push rod
- 1111
- Schwingewing
- 1212
- Eingangswelleinput shaft
- 1313
- Pfeilarrow
- 1414
- DrehantreibseinrichtungDrehantreibseinrichtung
- 1515
- Getriebeanordnungtransmission assembly
- 1616
- Kupplungsanordnungclutch assembly
- 1717
- Exzentereccentric
- 1818
- Pleuelpleuel
- 21, 2221, 22
- Eingangselement / ScheibeInput element / disc
- 2323
- Pfeilarrow
- 2424
- Drehachseaxis of rotation
- 2525
- Pfeilarrow
- 2626
- Schaltgliedswitching element
- 2727
- Schaltwipperocker
- 2828
- Zapfenspigot
- 29, 3029, 30
- Schaltnasenswitching tabs
- 31, 32, 33, 3431, 32, 33, 34
- Rastausnehmungenrecesses
- 3535
- Steuerrollecontrol roller
- 36, 3736, 37
- Schalthebelgear lever
- 38, 3938, 39
- Schaltflächebutton
- 41, 4241, 42
- Schwenkachseswivel axis
- 4343
- Nockenantriebcam drive
- 4444
- KurvenfolgerhebelCam follower lever
- 4545
- Auswahlfingerselection finger
- 4646
- Steuerkupplungcontrol clutch
- 47, 4847, 48
- EndeThe End
- 51, 5251, 52
- Steuermagnetecontrol magnets
- 5353
- Nockenfolgercam follower
- 5454
- Kurvenscheibecam
- 5555
- Pendelantriebpendulum drive
- 56, 5756, 57
- Federnfeathers
- 60, 61, 62, 6360, 61, 62, 63
- Eingangselement / KurvenscheibenInput element / cams
- 6464
- Rollerole
- 6565
- Wippeseesaw
- 6666
- Fluidzylinderfluid cylinder
- 6767
- Steuergabelcontrol fork
- 6868
- Aktuatoractuator
- 71, 72, 73, 7471, 72, 73, 74
- Kurvenfolgercam follower
- 75, 7675, 76
- Rollenroll
- 7777
- Wellewave
- 7878
- Hebellever
- 7979
- Lenkerhandlebars
- 8181
- Körperbody
- 8282
- Fluidkanalfluid channel
- 83, 8383, 83
- Kolbenpiston
- 85, 8685, 86
- Kupplungsrollenclutch rollers
- 87, 8887, 88
- Ausnehmungenrecesses
- 91, 92, 93, 9491, 92, 93, 94
- Anschlüsseconnections
- A1, A2A1, A2
- Beschleunigungacceleration
- BB
- Bewegungsphasenmovement phases
- CC
- Steuereinrichtungcontrol device
- K1, K2K1, K2
- Kurvencurves
- MM
- Speichereinheitstorage unit
- M1, M2M1, M2
- MotorenEngines
- T0, TUT0, TU
- Umkehrlage, UmkehrpunktReverse position, reversal point
- BTOBTO
- UmkehrpunktbereichReversal point range
- tt
- ZeitTime
- RR
- Ruhephasedormancy
- R1, R2R1, R2
- Radienradii
- SS
- Synchronphasesynchronous phase
- S1, S2S1, S2
- Synchronbereichesynchronous areas
- ω1, ω2ω1, ω2
- Kreisfrequenzangular frequency
Claims (6)
- Shaft drive for at least one heald shaft (1) of a weaving machine,
with at least one output (4) associated with the heald shaft (1) and connected thereto in order to hold this in resting phases (R) and impart an adjusting movement corresponding to a harmonic function from a lower return point (TU) into an upper return point (TO) in movement phases (B),
with a control means (C, 16) for controlling the current speed of the output (4) and thus the heald shaft (1),
wherein outside the movement phases (B) the output (4) to the heald shaft (1) also performs a predefined continued oscillating movement during the resting phases (R) in an upper return point region (BTO) or in a lower return point region (BTU),
wherein at the beginning of a resting phase (R) the output (4) has an acceleration, which matches its acceleration at the end of the preceding movement phase (B), and also at the beginning of a movement phase (B) has an acceleration, which matches its acceleration at the end of the preceding resting phase (R),
wherein acceleration surges [are] avoided and a jolt-free operation of the heald shaft (1) is predefined,
wherein the drive (2) has a coupling arrangement (16), which is arranged between a drive means (14) and a gear arrangement (15) for transfer of the drive movement to the heald shaft (1), wherein the coupling arrangement (16) has a first input element (21) connected to the drive arrangement (14) and a second input element (22) as well as an output element (17), which is to be selectively connected to the first input element (21) during the movement phase (B) or to the second input element (22) during the resting phase (R), wherein the drive means (14) imparts a movement with constant direction of movement to the first input element (21) and wherein a movement with changing direction of movement is impressed on the second input element (22),
wherein the output element is formed by a cam (17), the first input element is formed by a first disc (21) and the second input element is formed by a second disc (22), wherein the first disc (21) is connected to the drive means (14) by an input shaft (12) and is driven to constantly rotate, and the second disc (22) is mounted to be rotatable around the same rotational axis (24) as the first disc (21) and is driven to rotationally oscillate,
wherein the coupling arrangement (16) includes means (36, 37, 46, 44, 43) with a shift member (26), which is to be connected permanently to the output element (17) and selectively to the first or the second input element (21, 22), wherein the shift member (26) is a shift rocker (27), which is disposed on the cam (17) to pivot around a journal (28),
and wherein the first disc (21) and the second disc (22) are driven synchronously during a synchronous phase and the switchover is performed during the synchronous phase. - Shaft drive according to claim 1, characterised in that the predefined movement of the resting phases is determined by the control means (C, 16).
- Shaft drive according to claim 1, characterised in that the rotational-oscillating movement of the second disc (22) at shift positions predefined by the means (36, 37, 46, 44, 43) is synchronous with the rotational movement of the first input element (21), and
that the means (36, 37, 46, 44, 43) include at least one shift lever (36, 37), which is associated with the shift rocker (27) in order to engage or disengage this at at least one predefined shift position. - Shaft drive according to claim 3, characterised in that the shift rocker (27) rotates with the output element (17).
- Shaft drive according to claim 4, characterised in that the shift rocker (27) respectively has at least one positive-locking element (29, 30) for each input element (21, 22).
- Shaft drive according to claim 3, characterised in that the shift lever (36, 37) is connected to a cam drive (43) by means of a control coupling (46), that the control coupling (46) has a selector finger (45), which is adjustably disposed between at least two positions to activate and deactivate the operation of the shift lever (36, 37) by the cam drive (43), and that the selector finger (45) is movable by means of at least one control magnet (51, 52).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10343377 | 2003-09-17 | ||
DE10343377A DE10343377B3 (en) | 2003-09-17 | 2003-09-17 | Shaft drive for weaving shafts |
Publications (4)
Publication Number | Publication Date |
---|---|
EP1516947A2 EP1516947A2 (en) | 2005-03-23 |
EP1516947A3 EP1516947A3 (en) | 2006-08-02 |
EP1516947B1 EP1516947B1 (en) | 2008-03-26 |
EP1516947B2 true EP1516947B2 (en) | 2012-08-29 |
Family
ID=34177828
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04018093A Active EP1516947B2 (en) | 2003-09-17 | 2004-07-30 | Shaft drive for weaving machines |
Country Status (5)
Country | Link |
---|---|
US (1) | US7140399B2 (en) |
EP (1) | EP1516947B2 (en) |
JP (1) | JP4383292B2 (en) |
CN (1) | CN100507110C (en) |
DE (2) | DE10343377B3 (en) |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
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US7475708B2 (en) | 2004-11-17 | 2009-01-13 | Groz-Beckert Kg | Shaft drive for heald shafts of weaving machines |
DE102005010807B3 (en) * | 2005-03-07 | 2006-04-06 | Groz-Beckert Kg | Drive for loom shafts, including specific switching catch mechanism for connection of first or second drive disk to drive arrangement, allowing high speed operation |
DE102005059911B3 (en) * | 2005-12-15 | 2007-02-08 | Groz-Beckert Kg | Heddle frame drive unit for loom, includes non circular-gearing of varying velocity ratio, with shaft compensating fluctuations in loading |
FR2899602B1 (en) * | 2006-04-11 | 2008-05-23 | Staubli Faverges Sca | ROTARY RATIERE, WEAVING COMPRISING SUCH A REAL ESTATE AND METHOD OF CONTROLLING SUCH REAL ESTATE |
US20080053555A1 (en) * | 2006-07-19 | 2008-03-06 | Groz-Beckert Kg | Shaft drive transmission and coupling rod |
ES2582499T3 (en) * | 2006-09-28 | 2016-09-13 | Textilma Ag | Draft forming device for a loom, in particular for a tape loom |
DE102007015411A1 (en) | 2007-03-28 | 2008-10-02 | Groz-Beckert Kg | Cam plate used in an eccentric device or jacquard machine comprises a rotating center and a peripheral surface with a radius which can be varied to impart a lifting movement on a curve following device lying on the peripheral surface |
EP1975292B1 (en) * | 2007-03-28 | 2010-10-27 | Groz-Beckert KG | Cam disc for a shedding mechanism of a loom |
EP1992724B1 (en) * | 2007-05-14 | 2012-01-25 | Groz-Beckert KG | Heald shaft divisible in two |
EP2014805B1 (en) * | 2007-07-12 | 2011-12-14 | Groz-Beckert KG | Control device for the coupling of a dobby |
EP2180092B1 (en) * | 2008-10-24 | 2012-11-21 | Groz-Beckert KG | Temple with clamping and unclamping device |
EP2278052B1 (en) | 2009-07-20 | 2014-03-05 | Groz-Beckert KG | Shaft drive for a heald frame of a loom |
FR2957366B1 (en) * | 2010-03-12 | 2012-04-13 | Staubli Sa Ets | ROTARY RATIERE AND WEAVING EQUIPPED WITH SUCH A RETIRE |
EP2683862B1 (en) * | 2011-06-01 | 2015-11-18 | Textilma AG | Dobby loom and corresponding weaving method |
JP6635006B2 (en) * | 2016-11-25 | 2020-01-22 | 株式会社豊田自動織機 | Shedding method and shedding device in loom |
CN106948061B (en) * | 2016-12-30 | 2019-08-06 | 江苏宋和宋智能科技有限公司 | A kind of independent servo heald frame |
CN106868680B (en) * | 2017-04-07 | 2018-08-17 | 杨国惠 | A kind of tapping machine balancing heald frame static(al), inertia force |
JP7321949B2 (en) * | 2020-02-03 | 2023-08-07 | 津田駒工業株式会社 | Weaving method in loom and shedding device for realizing the weaving method |
US11926209B2 (en) * | 2020-02-19 | 2024-03-12 | Deere & Company | Electric power take off |
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Also Published As
Publication number | Publication date |
---|---|
JP4383292B2 (en) | 2009-12-16 |
JP2005089954A (en) | 2005-04-07 |
EP1516947A2 (en) | 2005-03-23 |
CN100507110C (en) | 2009-07-01 |
US20050056334A1 (en) | 2005-03-17 |
US7140399B2 (en) | 2006-11-28 |
CN1598106A (en) | 2005-03-23 |
EP1516947A3 (en) | 2006-08-02 |
DE10343377B3 (en) | 2005-04-28 |
EP1516947B1 (en) | 2008-03-26 |
DE502004006644D1 (en) | 2008-05-08 |
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