EP1449772A1 - Méthode et dispositif pour envelopper d'un rouleau de matière - Google Patents

Méthode et dispositif pour envelopper d'un rouleau de matière Download PDF

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Publication number
EP1449772A1
EP1449772A1 EP04002852A EP04002852A EP1449772A1 EP 1449772 A1 EP1449772 A1 EP 1449772A1 EP 04002852 A EP04002852 A EP 04002852A EP 04002852 A EP04002852 A EP 04002852A EP 1449772 A1 EP1449772 A1 EP 1449772A1
Authority
EP
European Patent Office
Prior art keywords
film
product roll
roll
film head
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04002852A
Other languages
German (de)
English (en)
Other versions
EP1449772B1 (fr
Inventor
Gerard W. Laks
Klaus Cieplik
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Signode System GmbH
Original Assignee
Signode System GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Signode System GmbH filed Critical Signode System GmbH
Publication of EP1449772A1 publication Critical patent/EP1449772A1/fr
Application granted granted Critical
Publication of EP1449772B1 publication Critical patent/EP1449772B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
    • B65B25/146—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form packaging rolled-up articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated

Definitions

  • the invention relates at least to a device for wrapping one in a receiving and drive device about a supporting axis rotatably mounted, with two end faces and one lateral surface provided, cylindrical product roll with a plastic stretch film, which is rollably attached to a moveable film head, which is arranged on a movable support device, the Device an automatic, computer-aided position control of the film head.
  • Die Device has a turret turret, which with several driven pin is provided, on which in turn product rolls are rotatably mounted.
  • a roll of film is in a film head Movable linearly in three spatial directions and around two axes pivoted. With the help of the device it is possible to Pack product roll with film while another roll of product wrapped and for example a third film roll already packaged is removed from the turret. That way it is possible to continue the packaging process continuously without wait for product roll replacement.
  • the disadvantage of this device is that with the help of Revolver head smaller product roles, such as Rolls of film can be packed, but not heavy rolls of film which are wrapped in metal foils or steel sheets. Besides, is limited mobility of the film head. Also regarding the Flexibility with regard to different product roll dimensions and the precision of the winding process is the device improvement.
  • Such a device is also from DE 691 06 801 known.
  • the film roll is on one by two Axis swiveling foil head arranged.
  • the Foil head can be shifted in height on a linear guide Carrier stored.
  • the product to be packaged is on a Rotary table that can be rotated about an axis by means of a drive.
  • a disadvantage of this device is that the film head is very has limited flexibility of movement. One to the product adjusted optimal wrap is not always possible. Also this device has disadvantages in terms of flexibility different product roll dimensions, the Packaging capacity and the accuracy of the Packaging process.
  • the advantage of the device according to the invention is that that the focus of the product role is independent of the Dimensions of the product roll always in the same position Swivel axis of the support device is located and therefore the product roll can be measured and packed very precisely. That way it is therefore possible to flexibly adapt the packaging process to different Adjust dimensions of the product roll, increasing accuracy of the packaging process and the capacity is increased. With the device according to the invention can be the product roll pack completely dust and moisture proof. Finally are due to the defined arrangement also the requirements for the Control of the carrier is lower, which saves costs become.
  • the film head has a Set up from which despite the wrapping process decreasing diameter of the film roll a defined distance between the film head and the outer surface of the product roll is achievable.
  • a defined distance between the film head and the The outer surface of the product roll is particularly advantageous for one controllable packaging process.
  • Product roll size can thus be a constant Packaging quality can be achieved.
  • Such a facility can consist of a laser sensor, for example, which by means of a Laser beam determines the distance to the product roll and to a Passes control that causes the support device, the Film head at a calculated distance from the surface of the product roll to keep.
  • the device for Creation of a defined distance from one of the film rolls upstream deflection roller formed during the winding process provides a defined film withdrawal line. In this way it is possible to reduce the diameter of the film roll To disregard the unwinding process. The distance between The film head and lateral surface of the product roll is always going out measured by the pulley, since it provides the pull line from which leaves the foil head from the foil.
  • the film head a device on the one during the winding process Substantially constant stretching of the plastic stretch film guaranteed.
  • the film roll can be used for this be arranged on an unwinding device which with a Brake device is provided, which depending on the during the wrapping process decreasing diameter of the The essentially constant stretch of the stretch film causes. Due to the decreasing film roll diameter of the decreasing lever arm increasing unwinding resistance can be kept constant by such a braking device, the less the brakes are applied, the lower the Foil roll diameter is.
  • the braking device is according to a further embodiment designed as a magnetic powder brake.
  • a magnetic powder brake is available as a standard component on the market and allows an accurate Setting the braking force too.
  • the Film head has a clamping and cutting device for the film. After the film has been removed, this can be done using the clamping device Foil end held in a defined position and in the following Winding process can be placed precisely on the product roll.
  • the cutting device cuts the film by hand superfluous and the process more economical.
  • the clamping and Cutting device with a pressure device for the film end Mistake can be easily applied to the product roll where it adheres, for example, through static charge.
  • This pressure device can according to another Embodiment can be designed as a brush, which the Pressure device makes inexpensive and insensitive to failure.
  • Another embodiment provides that in the swivel range a device for the carrying device of the film head Provision and attachment of an adhesive element on Foil start is arranged.
  • a device for the carrying device of the film head Provision and attachment of an adhesive element on Foil start is arranged.
  • Processing area of the robot arm at least two recording and Drive devices are arranged. While wrapping one Foil roll, the loading and unloading process can another film roll on another recording and Drive device can be made, reducing the capacity of the device according to the invention is significantly enlarged.
  • the invention relates to an automatic computerized process for wrapping one around one Support axis rotatable, with two end faces and a lateral surface provided, cylindrical product roll with a plastic stretch film, wherein the film is arranged on a moveable film head.
  • Such a method is also known from DE 691 06 801 known.
  • an initial section of a film first attached to a lateral surface of a product.
  • a film head carrying the film roll drives the product parallel to the lateral surface, with the film head first by 90 ° was pivoted and in this way continuously a film web is applied.
  • the end face of the product is covered by the Film head is rotated about a further pivot axis, which to the first pivot axis is orthogonal.
  • the method according to the invention has the in relation to the Advantages mentioned device.
  • a roll of film can do more in this way Film rolls brought into the receiving and drive device or are taken from it, creating an almost continuous Packaging process is possible. The capacity of the device will thus significantly increased and the economy increased.
  • an apparatus for wrapping a Product roll designated as a whole with the reference number 10.
  • Such 1 essentially consists of a device 10 Robot arm 11, a film head 12, two not shown Devices for receiving and driving product rolls 13 and 14, an adhesive device 15 shown in FIG. 2, and one not shown robot controller.
  • the robot arm 11 has according to FIG. 1 for fixed attachment a foot 16 on the floor, for example also a Attaching the foot 16 to a ceiling or wall is possible.
  • a pivot axis z of the robot arm 11 is on a perpendicular to the central axis M of the product rolls 13, 14 by a Center P of the product rolls 13, 14 straight line y.
  • the Center P is independent of the dimensions of the Product rolls 13, 14 always in the same position to the swivel axis z of the robot arm 11. In this way, the dimensions of the Product roles 13, 14 determined very precisely and then the Packaging can be carried out precisely. Because of this defined Arrangement can be due to lower requirements cheaper controls for the robot arm 11 used become.
  • the robot arm 11 has the elements 11a, 11b, 11c and 11d on which can be pivoted by means of the joints 17, 18 and 19 are interconnected.
  • the film head 12 is inside a working area of the robot arm 11 very precisely in any position movable.
  • the film head 12 is by means of the robot arm 11, as shown in FIGS. 1a to 1c, between the two film rolls 13 and 14 pivotable.
  • the packaging of a product roll 13 it is like shown in Fig. 1a, possible another already packaged Exchange product roll 14 for an unwrapped, which the Capacity of the device 10 is increased.
  • the film head 12 is shown in more detail. He essentially has two conical bolts 22 Magnetic powder brakes (not shown) for holding and taking along a core, not shown, of the film roll 24, a deflection roll 25, two clamps 26a and 26b, a cutting device 27, one Brush 28 and a distance sensor 29 (see Fig. 5b).
  • the distance sensor 29 is in a fixed position Deflection roller 25, which a defined withdrawal line L (see Fig. 3b) for provides the film web 37.
  • the distance sensor 29 the Distance to product roll 13 determined and this data to the Machine control of the robot arm 11 passes on, the The target position of the deflection roller 25 can be calculated. That way it is possible depending on the dimensions of the product rolls 13, 14 one defined distance between the deflection roller 25 and the outer surface 32 of the Product roll 13 and thus a defined free length of the film web 37 observed.
  • the film head 12 is first according to FIG Adhesive tape dispenser 15 pivoted.
  • Adhesive tape dispenser 15 pivoted.
  • FIGS. 2b and 3a, b shows a strip of double-sided adhesive tape 36 applied longitudinally to the film web 37. It serves during the Gluing the guide roller 25 as an abutment for the film web 37.
  • the film web 37 is meanwhile closed by the Clamping pliers 26a, b kept under tension (see Fig. 3a, b).
  • the film head 12 is then in the middle, always parallel to the straight line y, with a certain distance moved up to the product roll 13. From the data supplied by the Distance sensor 29 can the diameter of the product roll 13 and so that the size of the end faces 33, 34 of the product roll 13 is determined become.
  • the film head moves to measure the product roll 13 12 in a next step parallel to the central axis M via the End face 34 of the product roll 13 in a defined end position and then approaches the end face 34 again until the Position of the end face 34 is found (see Fig. 5a, b). As well the film head also moves to measure the positions of the right End face 33, as can be seen from FIGS. 6a, b.
  • the film head 12 then moves back in front of the center Product roll 13 and then approaches as in Figures 7a and 7b shown, a lateral surface 32.
  • One with the tape strip 36th 650 mm wide starting area 23 of the film web 37 is glued to the lateral surface 32 by the deflection roller 25 with the adhesive tape strip 36 provided sheet 37 to the Shell surface 32 of the product roll 13 presses.
  • the product roll 13 will then, as shown in Fig. 8a, b, rotated, whereby the Foil web 37 is wound around the product roll 13.
  • the packaging process under defined conditions takes the deflection roller 25 of the film head 12 according to FIG. 9a, b when packing a fixed distance A to Shell surface 32 of the product roll 13.
  • the film head 12 moves at the distance A towards the end face 33, whereby the The outer surface 32 of the product roll 13 is wrapped with the film web 37 becomes.
  • the film head 12 is controlled so that the film web 37 at the edge areas overlapping helically around the Shell surface 32 of the product roll 13 wraps.
  • the film head 12 moves now so far beyond the end face 33 of the product roll 13 that the film web 37 also projects partially beyond the end face 33, such as shown in Fig. 10b.
  • the film head 12 then swings in the direction of movement 90 ° and moves into an optimal one for wrapping around the end face 33 Position, the film head 12 also closer by means of the joint 19 the end face 33 can be pivoted up.
  • Fig. 11a is shown, a portion of the end face 33 with the Foil sheet 37 covered, the sheet 37 so close to one Circumferential surface 35 of the support sleeve region 30 is guided past that no uncovered areas arise.
  • the film head 12 After packing the Part of the end face 33 pivots the film head 12 again 90 ° back so that, according to FIG. 10, the outer surface 38 again with the Foil web 37 is wrapped.
  • the film head 12 automatically several times at certain time intervals by 90 ° between those shown in FIGS. 10 and 11 Positions pivoted so that as described above and in Fig. 12 shown further partial areas of the end face 33 with the film web 37 be provided until the entire end face 33 is tightly packed, the film web 37 collar-like on the peripheral surface 35 of the Support sleeve end 30 is present.
  • the pivoting of the film head 12 takes place automatically by the control of the robot arm 11 calculated time intervals based on the product dimensions and the constant rotation speed of the product roll 13 matched are.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Packaging Of Special Articles (AREA)
  • Replacement Of Web Rolls (AREA)
EP04002852A 2003-02-24 2004-02-10 Méthode et dispositif pour envelopper d'un rouleau de matière Expired - Lifetime EP1449772B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10308023A DE10308023B3 (de) 2003-02-24 2003-02-24 Vorrichtung und Verfahren zum Umwickeln einer Produktrolle
DE10308023 2003-02-24

Publications (2)

Publication Number Publication Date
EP1449772A1 true EP1449772A1 (fr) 2004-08-25
EP1449772B1 EP1449772B1 (fr) 2010-06-02

Family

ID=32731131

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04002852A Expired - Lifetime EP1449772B1 (fr) 2003-02-24 2004-02-10 Méthode et dispositif pour envelopper d'un rouleau de matière

Country Status (6)

Country Link
EP (1) EP1449772B1 (fr)
AT (1) ATE469830T1 (fr)
DE (2) DE10308023B3 (fr)
ES (1) ES2347047T3 (fr)
NO (1) NO20040533L (fr)
RU (1) RU2276652C2 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1925555A1 (fr) * 2006-10-23 2008-05-28 S.I.C.M.A. S.p.A. SOCIETA' INDUSTRIALE COSTRUZIONI MECCANICHE E AFFINI Procédé d'emballage de rouleaux de papier

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4173108A (en) * 1978-03-27 1979-11-06 Chromalloy American Corporation Spiral wrapping apparatus
US4912911A (en) * 1986-10-13 1990-04-03 G.D. Engineering Pty. Limited Machine for stretch wrapping of large reels of paper and other materials

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2637261B2 (ja) * 1990-05-22 1997-08-06 ソマール株式会社 ラミネータ
US5203139A (en) * 1991-06-28 1993-04-20 Eastman Kodak Company Apparatus and method for winding and wrapping rolls of web material
DE19724040C2 (de) * 1996-10-17 1999-07-22 Daimler Chrysler Ag Verfahren und Vorrichtung zum Durchtrennen von Schutzfolie im Bereich überklebter Fugen und Sicken von Karosserien
DE19955478B4 (de) * 1999-11-18 2006-01-05 Demel, Ursula Stretch-Wickler

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4173108A (en) * 1978-03-27 1979-11-06 Chromalloy American Corporation Spiral wrapping apparatus
US4912911A (en) * 1986-10-13 1990-04-03 G.D. Engineering Pty. Limited Machine for stretch wrapping of large reels of paper and other materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1925555A1 (fr) * 2006-10-23 2008-05-28 S.I.C.M.A. S.p.A. SOCIETA' INDUSTRIALE COSTRUZIONI MECCANICHE E AFFINI Procédé d'emballage de rouleaux de papier

Also Published As

Publication number Publication date
ATE469830T1 (de) 2010-06-15
NO20040533L (no) 2004-08-25
RU2276652C2 (ru) 2006-05-20
RU2004105168A (ru) 2005-08-10
ES2347047T3 (es) 2010-10-25
DE10308023B3 (de) 2004-08-26
DE502004011224D1 (de) 2010-07-15
EP1449772B1 (fr) 2010-06-02

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