EP1424453B1 - coupling sleeve - Google Patents
coupling sleeve Download PDFInfo
- Publication number
- EP1424453B1 EP1424453B1 EP03027158A EP03027158A EP1424453B1 EP 1424453 B1 EP1424453 B1 EP 1424453B1 EP 03027158 A EP03027158 A EP 03027158A EP 03027158 A EP03027158 A EP 03027158A EP 1424453 B1 EP1424453 B1 EP 1424453B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connecting sleeve
- reinforcement
- sleeve
- connection according
- reinforcement element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- 238000010168 coupling process Methods 0.000 title description 55
- 238000005859 coupling reaction Methods 0.000 title description 55
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 230000002787 reinforcement Effects 0.000 claims description 48
- 239000000853 adhesive Substances 0.000 claims description 42
- 230000001070 adhesive effect Effects 0.000 claims description 42
- 239000004570 mortar (masonry) Substances 0.000 claims description 40
- 238000007789 sealing Methods 0.000 claims description 23
- 238000005266 casting Methods 0.000 claims description 21
- 239000004567 concrete Substances 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
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- 230000008602 contraction Effects 0.000 claims 3
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- 229910001294 Reinforcing steel Inorganic materials 0.000 description 12
- 239000004033 plastic Substances 0.000 description 9
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- 239000011440 grout Substances 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 6
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 238000004873 anchoring Methods 0.000 description 5
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- 239000004826 Synthetic adhesive Substances 0.000 description 1
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- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
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- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
- E04C5/162—Connectors or means for connecting parts for reinforcements
- E04C5/163—Connectors or means for connecting parts for reinforcements the reinforcements running in one single direction
- E04C5/165—Coaxial connection by means of sleeves
Definitions
- the invention relates to a rebar connection with a connecting sleeve for the end-side connection to a reinforcing element of a concrete component, wherein the end of the reinforcing element protrudes into the connecting sleeve and the space between the connecting sleeve and the reinforcing element is filled with a casting agent.
- German Offenlegungsschrift 29 06 752 discloses a method and apparatus for connecting a plurality of bar ends using a sleeve of cast steel, into which the bar ends are inserted from both sides.
- the space between rod and sleeve is filled with a curable resin material. Venting channels prevent the formation of voids or Luker when filling the resin.
- annular recesses are provided in the interior of the sleeve, which are aligned with one another in such a way that they form clamping surfaces which give rise to a connection which can be loaded in particular on tension.
- German Offenlegungsschrift 1 559 509 discloses a sleeve for connecting the ends of two steel rods, wherein the inner surface of the sleeve provided with projections and depressions, which may have the shape of annular grooves. Bar ends and sleeve are potted with epoxy resin.
- connection for reinforcing bars made from the section of a larger diameter reinforcing bar is known.
- This section will provided with a bore into which the ends of the rods to be joined are introduced and filled with adhesive. The surface of the hole is roughened.
- the invention has set itself the task of providing a Verbinungsmuffe as described above, which corrects the disadvantages described above.
- the proposal according to the invention turns away from the elaborate production of individual castings and proposes rather, for example, tubular rod material, for example, corresponding steel tubes to use, which are cut to length in the desired length and so the body of the Form connection sleeve. It is easily possible, by appropriate selection of profiled goods (steel quality, inner diameter, wall thickness), the coupling sleeve optimally adapted to the respective load purposes. In this case, the profiled goods is available as a mass-produced low, which is ultimately associated with low production costs of the coupling sleeve at the same time very high bandwidth of variants of the coupling sleeve for a variety of applications. Thus, the invention manages to actually combine two conflicting features.
- profiled goods steel quality, inner diameter, wall thickness
- the profile material is obtained, for example, in a rolling or slide-drawing process.
- drawn tubes of steel are characterized by small deviations and good surface finish.
- This manufacturing process also usually leads to an increase in strength, which is also advantageous for the field of application.
- profile material for example, in a rolling process such as pipes or the like.
- extrusion-molding processes of course depending on the particular material, can also be used.
- the main advantage of the invention lies precisely in the fact that this profile material is very cheap available in a variety of dimensions such as inner diameter, wall thickness or outer diameter and thus allows a high variety of types without having to hold a large number of different molds.
- a thread In the separated from the profile material, for example sawn, tapped or cut, profile material section piece is subsequently incorporated in a further processing step, a thread.
- the cutting of the thread is done fully automatically, for example, with appropriate machines, which keeps the costs low.
- it is possible to roughen the inner surface of the profile material by the thread so that the zuzug manende, liquid casting compound, which has to transmit the forces between the reinforcing element and the connecting sleeve, actually einkrallt positive fit.
- the inner wall of the coupling sleeve carries a thread on its entire inner wall surface, this can be provided only in the connection region or in a part thereof, which then acts as a connection region.
- the proposal according to the invention combines favorable manufacturing costs with a high degree of variability in the design of the connecting sleeve according to the invention and represents a very reliable technique for connecting the reinforcing element with the connection sleeve available.
- the invention is not limited to the coupling sleeve as described, but also includes a method for producing such a coupling sleeve, initially separated by a profile material a Profilmaterialabêt consultancy, for example sawed off, tapped or cut and then in the inner wall of an interior of the Profile material section piece a thread is cut.
- the profile material section piece is obtained from a profile material by cutting off, cutting or sawing, in particular, the cutting or parting off with appropriate tools is done very quickly and inexpensively.
- the reinforcing element carries ribs and the ratio of threads to ribs in the region of the reinforcing element projecting into the connecting sleeve is 2.5 to 5, preferably 2.9 to 4.2. It is advantageous if not only a frictional, but a possible positive connection between the coupling sleeve and the reinforcing element, for example, the reinforcing steel exists.
- ribs are provided on the reinforcing element or the reinforcing steel, through which results in a positive connection in the casting agent or the concrete (depending on the application).
- a ratio of about 2.9 corresponds in one embodiment to a reinforcing steel diameter of 8 mm, a ratio of 4.2 to a reinforcing steel diameter of 28 mm.
- a ratio of 4.2 to a reinforcing steel diameter of 28 mm it is possible to achieve a higher ratio even with thinner rods, for example, by using appropriate fine thread.
- the depth of the threads is less than the radial, in particular the mean width of the intermediate space.
- the gap is the sleeve-like body forming between the coupling sleeve and the reinforcing element.
- the reinforcing element or reinforcing steel is inserted concentrically into the sleeve-like or cylindrical coupling sleeves. It would then give a "sleeve" of the gap with a constant thickness. This is understood below as the mean radial width of the intermediate space.
- Such an arrangement is sought, in particular by the centering devices explained below, in order to achieve the most uniform possible introduction of force of the reinforcing element via the casting agent in the connecting sleeve.
- the average radial width of the intermediate space is between 1 and 6 mm, preferably between 2 and 4.5 mm.
- the mean radial width may also correspond to the play of the arrangement of the reinforcing element in the connecting sleeve.
- a certain amount of play is advantageous for introducing the reinforcing element into the connecting sleeve, relatively large widths of the intermediate space (of the clearance) also being used for relatively thick reinforcing elements.
- Reinforced steels between 8 and 28, sometimes 32, 36 or even 40 mm in diameter are used.
- the invention is not limited thereto.
- the connecting sleeve according to the invention is characterized in particular by the fact that a lasting slip between the connecting sleeve and the reinforcing element connected to the casting agent of less than 0.1 mm is formed under working load.
- Such an arrangement is achieved in particular by optimizing the cooperation of the reinforcing element, the casting agent and the connecting sleeve. In particular, this is achieved in that the geometry is chosen such that the radial width of the gap is as small as possible.
- the coupling sleeve with the encapsulant, in particular resin or epoxy resin, embedded, designed as reinforcing steel reinforcing element has the same fatigue strength, as the unpunched reinforcing steel.
- the use of reactive resin adhesives As a grout, the fatigue strength has increased considerably, at the same time there was a slight slip over the entire compound under working load of not more than 0.1 mm.
- the chosen arrangement achieves further, surprising advantages. In addition to the above-described favorable production with a wide variability, a vibration-resistant, and only a slight slip-forming compound according to the invention is provided.
- the anchoring depth of the protruding into the coupling sleeve reinforcement element or reinforcing steel at least 5 times the diameter of the reinforcing element or the reinforcing steel diameter corresponds.
- the anchoring depth is at least 5 to 10 times, especially within the interval of 6.5 to 9 times the diameter of the reinforcing element / reinforcing steel diameter.
- the anchoring depth is somewhat larger than with larger rod diameters, with a rod diameter of about 8 to 16 mm was advantageously found that at least a factor of 8 between the anchoring depth and the rod diameter, whereas with reinforcing steels between 20 and 32, 36 or 40 mm in diameter, a factor of at least 7 between the anchoring depth and the diameter may already be sufficient.
- an internal thread also offers several other advantages. On the one hand, it is possible that the thread to Screwing a bolt or the like with matching external thread is used. Furthermore, the internal thread but also serves to improve the power transmission between the reinforcing element (for example, a reinforcing steel or reinforcing rod) on the adhesive mortar on the coupling sleeve. The use of the thread is therefore twice as cheap.
- the proposal according to the invention limits the coupling sleeve not only to a connection with another element with the aid of adhesive mortar, but also allows the screwing of a bolt with a corresponding external thread. It is therefore also possible to connect different systems of reinforcing elements with the aid of a connecting sleeve which nevertheless functions as an interface.
- a grout is equivalent to the grout.
- adhesive mortars possibly based on cement
- resins epoxy resins or reactive resin adhesive can be used, which set for a fast setting, after a short time are resilient and able to transfer a high working load.
- the connecting sleeve end carries an internal thread. It has been found that even with such a configuration, a sufficient power transmission from the reinforcing element (or reinforcing bar) is achieved on the coupling sleeve. The cost of cutting the thread can therefore be reduced accordingly, but without sacrificing the advantage of the connection option, especially in the end of the coupling sleeve.
- assembly plate possibly made of plastic, screwing into the thread. The plastic needs no precut Have thread, the softer plastic material gives accordingly.
- the internal thread extends over the entire length of the connecting sleeve.
- the invention is not limited to the pure connection of reinforcing elements, which are to be connected according to their impact. It is in principle also possible to dimension the coupling sleeve so that it receives a plurality of reinforcing elements.
- the connecting sleeve is formed with the substantially constant cross-section.
- corresponding seals can be provided. Such a configuration allows that a corresponding, secured measure of the internal thread is available for connection purposes.
- the connecting sleeve is constricted end such that the reinforcing element is still insertable.
- the constriction can be just dimensioned so that when the reinforcing rod is inserted into the reinforcing element, the remaining gap is so small that no adhesive mortar flows out.
- this constriction can conveniently serve as a centering device for the reinforcing bar to ensure that the reinforcing bar is arranged as concentric as possible for optimum power transmission between the reinforcing element and the coupling sleeve.
- the constriction is won in a simple manner. This is possible, for example, by a corresponding pressing or pressing of the end region of the connecting sleeve.
- the internal thread can be cut in before or after the pressing. It is even possible, even the internal thread in the constriction, for example, for the placement of a plastic mounting plate or the like to use. But it is also easily possible just to cut the end of the connecting sleeve, if correspondingly accurate internal thread, for example, for screwing a bolt and so on, are needed.
- the area of the constriction also helps in the statics, since the occurring shear forces may also be supported on the constriction area. With a corresponding dimensioning result from this higher load capacity, or the thread can turn out to load application shorter or eliminated.
- the coupling sleeve has different openings.
- one or more filling openings are provided for the adhesive mortar into which the adhesive mortar is inserted when the reinforcing bars or reinforcing bars are positioned in the connecting sleeve accordingly are.
- the adhesive mortar is pressed with pressure. It is the goal that the adhesive mortar propagates as possible without formation of hollow chambers and so on in the gap between the reinforcing element and coupling sleeve.
- one or more vents are provided in the coupling sleeve.
- the filling opening is located in the middle or in the middle region of the connecting sleeve, in order to achieve the most symmetrical possible spreading of the adhesive mortar in the sleeve.
- the ventilation openings are preferably located in the end region of the connecting sleeve.
- a seal can be provided at the connecting sleeve end. There are different variants for this.
- a sealing ring or a sealing cord as a seal.
- the sealing ring is, for example, pushed onto the end of the reinforcing element designed as a reinforcing bar and clamped on it.
- a sealing cord in the gap between the reinforcing rod and coupling sleeve.
- the seal is arranged in the coupling sleeve and conceals the gap between the coupling sleeve and the reinforcing element.
- a sealing cap as a seal, wherein the sealing cap is clamped on the connecting sleeves.
- the coupling sleeve end has on its outer side a corresponding thread or an undercut, which / s with the sealing cap in a corresponding manner (thread or protruding nose) holding It is also advantageous to optionally form the seal from a plurality of elements which together provide a complete seal. Especially with relatively poorly accessible connections, this is an interesting option.
- the sealing ring can also serve to center the reinforcing bar in the sleeve, which improves the quality of the force and thus the load capacity.
- the end-side constriction (or compression) of the connecting sleeve acts as a seal.
- the end-side constriction reduces the gap between the coupling sleeve and the reinforcing element, which can be dimensioned so that the remaining gap, which still exists for the insertion of the reinforcing element, is so small that no appreciable Klebörtörtelmaterial flows out. If a correspondingly fast-setting adhesive mortar is used, it will close this gap by itself.
- the seal cooperates with the internal thread of the coupling sleeve to obtain a secure arrangement of the seal in the region of interest.
- the design of the seal also allows that it is designed as a mounting plate, whereby the assembly, for example, within the formwork when creating the concrete component, is facilitated.
- the seal is used twice, because in addition to the actual function to seal the gap, this serves as a mounting plate and facilitates installation.
- a limiting piece arranged in the connecting sleeves, preferably in the middle region. The limiting piece serves to place the connecting sleeve as centrally as possible over the two intermittently arranged reinforcing elements.
- the limiting piece is arranged centrally, but without limiting it thereto. It is also possible to choose corresponding asymmetrical arrangements of the limiting piece. In this case, if a constriction is arranged on the end side of the connecting sleeve, it is provided to install the limiting piece before the compression of the connecting sleeve end.
- a centering device for the reinforcing element is provided. This achieves the most symmetrical possible transfer of the forces to be transferred from the reinforcing bar into the connecting sleeve. Also for the design of the centering exist several possibilities. First, it is proposed that several, preferably three, are provided on the circumference of the connecting sleeve equidistantly arranged clamping screws. The clamping screws allow a flexible adaptation to the respective diameter of the reinforcing element.
- a further variant of the invention serve as a centering several, preferably three, circumferentially equidistantly arranged resilient pin made of plastic.
- the pins are so resilient that they are pressed in a corresponding opening in the coupling sleeve, but there are stable in position to achieve a secure centering.
- the advantage of this variant is that can be dispensed with the cutting of a thread in the coupling sleeve.
- the limiting piece has a center for receiving the reinforcement element and thus serves as a centering device.
- the limiting piece has a conical or frusto-conical recess, which also allows a continuous adjustment to different diameter of the reinforcing element.
- the seal or the constriction as centering mitdient. This ensures that the sleeve along two areas, namely in the middle and in the end region, concentric with the coupling sleeve is orientable.
- the arrangement of the constriction results in additional synergetic effects.
- an adhesive mortar is provided as a grout.
- Adhesive mortar hereby consist of a mixture of cements, various plastics and other additives. For example, special synthetic resin dispersion powder, etc. are added to the adhesive mortars.
- the grout or the adhesive mortar should thereby advantageously have the following properties. He should have a high compressive strength at the same time good flowability. Due to good fluidity, a full-scale compression of the connecting sleeve interior is achieved. Favorable is a high early strength to reach a certain partial load of the coupling sleeve shortly after casting.
- Fig. 1 shows a coupling sleeve 1.
- the coupling sleeve is placed on the end of a reinforcing element 2, for example a reinforcing bar 20, 21 and connects the two reinforcing bars 20, 21 end.
- the space left between the reinforcement element 2 and the connecting sleeve 1 is potted with adhesive mortar 5.
- the connecting sleeve has a filling opening 12, which in This embodiment is arranged substantially in the middle of the connecting sleeve 1.
- At least the edge or end region 11 of the connecting sleeve 1 has an internal thread 4.
- the internal thread 4 serves essentially two purposes. On the one hand, this increases the bond between the adhesive mortar and the connecting sleeve, that is, increases the transferable force between the reinforcing element 2 and the connecting sleeve 1.
- the thread 4 is only in the end portion 11 of the coupling sleeve 1.
- the middle region has no thread.
- the thread 4 extends over the entire length of the inner side 10 of the connecting sleeve 1.
- Fig. 2 an interesting variant is shown.
- a bolt 3 is turned on the thread 4.
- connecting sleeves 1 can be turned on to give a corresponding further connection to other reinforcing elements.
- the filling opening 12 is off-center, here in the left area of the connecting sleeve. The pressed into the gap adhesive mortar swells out of the end gap 14 between the sleeve 1 and the reinforcing element 2 when the gap is filled, out.
- FIG. 3 the use of the connecting sleeve 1 is shown.
- Two reinforcing bars 20, 21 to be connected butt to joint are to be connected to the connecting sleeve 1.
- the left reinforcing bar 21 is already inserted into the left part of the coupling sleeve, the gap between the Reinforcing bar and the connecting sleeve 1 is closed by a seal 6.
- the right rod 20 is being inserted, this is indicated by the arrow.
- This reinforcing rod 20 carries a sealing ring 60 as a seal 6. This sits firmly on the reinforcing bar 2 for securing and sealing.
- the respective seals 6 seal the gap or the gap between the reinforcing element 2 and the connecting sleeve 1. It is then filled through the filling opening 12 Klebemörtel 5. To escape the air vents 13 in the coupling sleeve (in this case at the end) or in the seals 6 are provided. The seal 6 is in this case squeezed during installation so that a secure seal is formed. As can still flow through the vent opening 13 in the connecting sleeve 1 existing air, a possible bubble or shot free casting with adhesive mortar 5 is achieved.
- a coupling sleeve In Fig. 5, 6 is shown a further, particularly interesting embodiment of a coupling sleeve.
- the structure in particular of the connecting sleeve 1 after Fig. 5 is after Fig. 1 similar.
- a constriction 15 is provided at the lateral edge of the connecting sleeve 1, which is achieved by a compression. This constriction 15 causes more at the same time.
- the constriction 15 also acts as a seal 6, that is, it prevents adhesive mortar 5 from running out of the interior of the connecting sleeve 1. The remaining gap serves as a vent.
- this constriction 15 also acts to reliably transmit the forces to be transmitted from the reinforcement element 2 to the connection sleeve 1.
- the compression or constriction 15 accordingly is selected narrow clamp the coupling sleeve 1 for mounting purposes on the reinforcing element 2 accordingly.
- this constriction 15 also acts as a centering device 7 to ensure that the reinforcing element 2 is installed as concentrically as possible in the connecting sleeve 1.
- the invention allows the realization with a thread 4 (see Fig. 9 and 14 ).
- constriction 15 is formed so tight that no gap between the sleeve 1 and the reinforcing bar 2 remains from which potting material could swell, as in the variant according to Fig. 5 indicated and optionally also acceptable.
- it is also provided to provide an elastic sealing band or the like in the region of the constriction 15, which allows the insertion of the reinforcing element 2, but prevents the outflow of adhesive mortar 5.
- a seal 6 in this case serves a Abdichtkappe 61, which has an opening for performing the reinforcing element 2.
- a seal 6 in this case serves a Abdichtkappe 61, which has an opening for performing the reinforcing element 2.
- Fig. 8c shows, wherein the existing of fins 62 Abdichtkappe crosswise slotted 63, resulting in a corresponding elasticity and a continuous adjustment of the opening to the respective diameter of the reinforcing rod. 2
- the sealing cap 61 is placed or clamped on the end-side edge of the connecting sleeve 1 so that it securely closes the connecting sleeve end and prevents adhesive mortar 5 runs out.
- the opening in the sealing cap 61 centers the reinforcing bar in the sleeve longitudinal axis.
- Fig. 8b is clearly visible as the adhesive mortar 5 extends into the intermediate space between the reinforcing bar 2 or reinforcing element 2 and the connecting sleeve 1.
- the connecting sleeve 1 also has a thread 4 in the end region, wherein the adhesive mortar 5 flows into both the threads of the thread 4 as well as in the interstices between the ribs of the reinforcing bar 20 and so not only produces a positive but also a positive connection.
- Fig. 9a a variant of the invention is shown.
- the seal 6 is in this case designed as a mounting plate 64, which, like the cap 61, is placed on the end of the connecting sleeve 1 or pressed.
- the internal thread 65 facilitates jamming of the mounting plate 64 on the possibly also equipped with ribs reinforcing rod or other reinforcement element. 2
- this mounting plate 64 also acts as a centering 7.
- the mounting plate 64 has a small bore 66, which also serves as a vent hole.
- This also acts as a centering device 7 for the reinforcing element 2.
- the centering device 7 has a conical receptacle 70 which is concentric in the connecting sleeve 1. Now, if the reinforcing element 2 is introduced, it will slide into a further insertion movement into the receptacle 70 and so automatically aligned centered at least at its front end.
- the seal 6 helps with concentric alignment, in which respect the seal 6, be it the sealing ring 60, the sealing cap 61, the mounting plate 64 or the constriction 15, as Part of the centering 7 mitdient.
- the seal 6 be it the sealing ring 60, the sealing cap 61, the mounting plate 64 or the constriction 15, as Part of the centering 7 mitdient.
- Fig. 10a, 10b a further variant of the centering device 7 is shown.
- several, preferably three, on the circumference of the connecting sleeve 1 equidistantly arranged clamping screws 71 are proposed. These screws can also be arranged offset. There are two times three screws arranged so as to achieve as concentric alignment of the reinforcing element 2 as possible.
- Fig. 10a is dispensed with a seal 6, wherein here also the seal 6, as described, can serve as a centering device 7.
- a limiting piece 8 is provided, which is designed as a sealing plug 80 such that it closes the essential part of the cross section of the inner diameter of the connecting sleeve.
- a sealing plug 80 such that it closes the essential part of the cross section of the inner diameter of the connecting sleeve.
- the limiting piece 8 has a corresponding external thread, whereby the stopper 80 and the limiting piece. 8 exactly positioned and the threads are securely sealed.
- a stopper 80 shows Fig. 12 a splint 81 as a limiting piece 8, which is pressed through a hole in the middle of the connecting sleeve 1 and also reaches a corresponding position limitation of the reinforcing elements 2.
- reinforcing bars should also be understood to mean reinforcing elements here.
- As a grout also adhesive mortar or the like is used.
- Fig. 13 Another interesting variant is shown.
- the adhesive mortar is held by a cartridge 9 and filled via a nozzle 90 in the connecting sleeve 1.
- the nozzle 90 is inserted into the filling opening 12 and then filled, for example under pressure of the adhesive mortar 5.
- a predetermined breaking point 92 is arranged on the nozzle 90 in the front region, that is to say on the nozzle tip 91, whereby it is possible to break off the nozzle tip 91 and remove the front part as a limiting piece 8, for example as a splint 81. to use.
- a web 16 is provided as a limiting piece 8 in the connecting sleeve 1.
- This web is, for example, subsequently incorporated in the coupling sleeve 1, for example welded or hammered. It is easy to see how the connecting sleeve 1 is completely installed in a concrete component 29. This can be an in-situ concrete or precast concrete component.
- the internal reinforcing bar 20 ends in the right part of the connecting sleeve 1. In the left part of the connecting sleeve 1, the left reinforcing bar 21 connects, which serves for example for the connection of another concrete component.
- a bent hose is provided at the filling opening 12, by which it is possible to bring adhesive mortar 5 into the connecting sleeve 1, even over a certain distance from the outside, through the precast concrete element.
- the mounting plate 64 served not only as a seal, but in this embodiment also as an assembly aid, namely, when the connection sleeve 1 is to be attached to the shells of the concrete component at this. This then results in the shape of the mounting plate 64 corresponding recess 28 after stripping. As shown here, the mounting plate 64 has been dismantled only after the adhesive mortar 5 has gone in and hardened. Of course, the mounting plate 64 also serves as a seal.
- Fig. 15 is yet another variant shown. Similar to in Fig. 11 the connection sleeve 1 has been used with the help of the mounting plate 64 (shown here still attached to the coupling sleeve) in the manufacture of the concrete component. In this case, a cavity 30 is protected by the mounting plate 64 from the ingress of concrete. For this purpose, the mounting plate 64 may be completely closed. In this embodiment, the filling opening 12 is not centered, but arranged strongly off-center. It remains on the left a shorter area in which, for example, on the thread 4, a corresponding bolt 3 is auffanbar. This solution therefore makes it possible, for example via a corresponding pin 3 with external thread to connect a second coupling sleeve.
Abstract
Description
Die Erfindung betrifft einen Bewehrungsanschluss mit einer Verbindungsmuffe für den endseitigen Anschluß an ein Bewehrungselement eines Betonbauteiles, wobei das Ende des Bewehrungselementes in die Verbindungsmuffe hineinragt und der Zwischenraum zwischen verbindungsmuffe und Bewehrungselement mit einem Vergußmittel ausgefüllt ist.The invention relates to a rebar connection with a connecting sleeve for the end-side connection to a reinforcing element of a concrete component, wherein the end of the reinforcing element protrudes into the connecting sleeve and the space between the connecting sleeve and the reinforcing element is filled with a casting agent.
Im Stand der Technik sind Bewehrungsanschlüsse mit Verbindungsmuffen bekannt , die als Gußteile ausgebildet sind. Der Herstellaufwand für solche Teile ist verhältnismäßig hoch.Reinforcement connections with connecting sleeves are known in the art as Castings are formed. The manufacturing cost of such parts is relatively high.
In der
Um eine bessere Verbindung zwischen Harzmaterial und Hülse zu erhalten, sind im Inneren der Hülse ringförmig angeordnete, Aussparungen vorgesehen, die derart aneinander angereiht sind, dass sie Klemmflächen bilden, die eine insbesondere auf Zug belastbare Verbindung entstehen lassen.In order to obtain a better connection between the resin material and the sleeve, annular recesses are provided in the interior of the sleeve, which are aligned with one another in such a way that they form clamping surfaces which give rise to a connection which can be loaded in particular on tension.
Mittels radial angeordneten Einstellschrauben wird das Stabende gegenüber der Hülse ausgerichtet. Die Ausbildung dieser Hülse aus Gußstahl ist sehr aufwendig, insbesondere das Einarbeiten der Aussparungen ist entsprechend aufwendig und kompliziert.By means of radially adjusting screws, the rod end is aligned with respect to the sleeve. The formation of this sleeve of cast steel is very expensive, in particular the incorporation of the recesses is correspondingly complicated and complicated.
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Aus der Druckschrift
Die Erfindung hat es sich zur Aufgabe gemacht, eine Verbinungsmuffe wie eingangs beschrieben zur Verfügung zu stellen, die die vorher beschriebenen Nachteile berichtigt.The invention has set itself the task of providing a Verbinungsmuffe as described above, which corrects the disadvantages described above.
Diese Aufgabe wird gelöst durch die Merkmale des Anspruchs 1.This object is achieved by the features of
Vorteilhafte Weiterbildungen sind in den Unteransprüchen beschrieben.Advantageous developments are described in the subclaims.
Der erfindungsgemäße Vorschlag wendet sich ab von der aufwendigen Produktion von einzelnen Gußteilen und schlägt vielmehr vor, zum Beispiel rohrförmiges Stangenmaterial, zum Beispiel entsprechende Stahlrohre, zu verwenden, die in der gewünschten Länge abgelängt werden und so die Grundkörper der Verbindungsmuffe bilden. Dabei ist es problemlos möglich, durch entsprechende Auswahl der Profilware (Stahlqualität, Innendurchmesser, Wandstärke) die Verbindungsmuffe den jeweiligen Belastungszwecken optimal anzupassen. Dabei steht die Profilware als Massenprodukt günstig zur Verfügung, was letztendlich mit günstigen Gestehungskosten der Verbindungsmuffe bei gleichzeitig sehr hoher Bandbreite von Varianten der Verbindungsmuffe für verschiedenste Anwendungen einhergeht. Damit schafft es die Erfindung, daß eigentlich zwei einander widerstrebende Merkmale kombiniert werden. Eine hohe Variantenzahl führt normalerweise zu entsprechend hohem Aufwand bei der Vorhaltung von entsprechenden Werkzeugen, Formen und bei der Produktion von kleinen Serien. Der erfindungsgemäße Vorschlag stellt bereits bei kleinen Serien eine günstige Produktion sicher. In der Regel wird das Profilmaterial zum Beispiel in einem Walz- oder Gleit-Zieh-Prozeß gewonnen. Insbesondere gezogene Rohre aus Stahl zeichnen sich durch geringe Maßabweichungen und gute Oberflächenbeschaffenheit aus. Dieses Herstellungsverfahren führt auch in der Regel zu einer Festigkeitssteigerung, welches für den Anwendungsbereich ebenfalls von Vorteil ist. Daneben ist es natürlich möglich, Profilmaterial zum Beispiel in einem Walzprozeß, wie zum Beispiel Rohre oder dergleichen hergestellt werden, zu gewinnen. Gegebenenfalls können auch Strang-Preß-Verfahren, natürlich in Abhängigkeit des jeweiligen Materials, eingesetzt werden. Der wesentliche Vorteil der Erfindung liegt eben gerade darin, daß dieses Profilmaterial sehr günstig in den verschiedensten Dimensionen wie Innendurchmesser, Wandstärke oder Außendurchmesser zur Verfügung steht und so eine hohe Typenvielzahl erlaubt, ohne eine große Anzahl von unterschiedlichen Gußformen vorhalten zu müssen.The proposal according to the invention turns away from the elaborate production of individual castings and proposes rather, for example, tubular rod material, for example, corresponding steel tubes to use, which are cut to length in the desired length and so the body of the Form connection sleeve. It is easily possible, by appropriate selection of profiled goods (steel quality, inner diameter, wall thickness), the coupling sleeve optimally adapted to the respective load purposes. In this case, the profiled goods is available as a mass-produced low, which is ultimately associated with low production costs of the coupling sleeve at the same time very high bandwidth of variants of the coupling sleeve for a variety of applications. Thus, the invention manages to actually combine two conflicting features. A high number of variants usually leads to correspondingly high costs in the provision of appropriate tools, molds and in the production of small series. The proposal according to the invention ensures a favorable production even with small series. In general, the profile material is obtained, for example, in a rolling or slide-drawing process. In particular drawn tubes of steel are characterized by small deviations and good surface finish. This manufacturing process also usually leads to an increase in strength, which is also advantageous for the field of application. Besides, it is of course possible to obtain profile material, for example, in a rolling process such as pipes or the like. If appropriate, extrusion-molding processes, of course depending on the particular material, can also be used. The main advantage of the invention lies precisely in the fact that this profile material is very cheap available in a variety of dimensions such as inner diameter, wall thickness or outer diameter and thus allows a high variety of types without having to hold a large number of different molds.
In dem von dem Profilmaterial abgetrennten, zum Beispiel abgesägten, abgestochenen oder abgeschnittenen, Profilmaterialabschnittstück wird hernach in einem weiteren Bearbeitungsschritt ein Gewinde eingearbeitet. Das Einschneiden des Gewindes erfolgt dabei zum Beispiel mit entsprechenden Automaten vollautomatisch, was die Kosten gering hält. Gleichzeitig ist es aber möglich, durch das Gewinde die Innenfläche des Profilmateriales so aufzurauhen, daß sich das einzugießende, flüssige Vergußmittel, welches die Kräfte zwischen dem Bewehrungselement und der Verbindungsmuffe zu übertragen hat, richtiggehend formschlüssig einkrallt. Dabei ist es keine zwingende Voraussetzung, daß die Innenwand der Verbindungsmuffe auf ihrer gesamten Innenwandfläche ein Gewinde trägt, dieses kann nur im Verbindungsbereich oder in einem Teil hiervon, der dann als Verbindungsbereich wirkt, vorgesehen sein.In the separated from the profile material, for example sawn, tapped or cut, profile material section piece is subsequently incorporated in a further processing step, a thread. The cutting of the thread is done fully automatically, for example, with appropriate machines, which keeps the costs low. At the same time, however, it is possible to roughen the inner surface of the profile material by the thread so that the zuzugießende, liquid casting compound, which has to transmit the forces between the reinforcing element and the connecting sleeve, actually einkrallt positive fit. It is not a mandatory requirement that the inner wall of the coupling sleeve carries a thread on its entire inner wall surface, this can be provided only in the connection region or in a part thereof, which then acts as a connection region.
Der erfindungsgemäße Vorschlag kombiniert günstige Herstellungskosten mit einer hohen Variabilität bei der Ausgestaltung der erfindungsgemäßen Verbindungsmuffe und stellt eine sehr zuverlässige Technik für das Verbinden des Bewehrungselementes mit der Verbindungsmuffe zur Verfügung.The proposal according to the invention combines favorable manufacturing costs with a high degree of variability in the design of the connecting sleeve according to the invention and represents a very reliable technique for connecting the reinforcing element with the connection sleeve available.
Dabei beschränkt sich die Erfindung nicht nur auf die Verbindungsmuffe wie geschildert, sondern umfaßt gleichwohl auch ein Verfahren zur Herstellung einer solchen Verbindungsmuffe, wobei zunächst von einem Profilmaterial ein Profilmaterialabschnittstück abgetrennt, zum Beispiel abgesägt, abgestochen oder abgeschnitten wird und dann in der Innenwand eines Innenraumes des Profilmaterialabschnittstückes ein Gewinde eingeschnitten wird. Das Profilmaterialabschnittstück wird dabei aus einem Profilmaterial durch Abstechen, Abschneiden oder Absägen gewonnen, wobei insbesondere das Abschneiden beziehungsweise Abstechen mit entsprechenden Werkzeugen sehr rasch und kostengünstig erfolgt.In this case, the invention is not limited to the coupling sleeve as described, but also includes a method for producing such a coupling sleeve, initially separated by a profile material a Profilmaterialabschnittstück, for example sawed off, tapped or cut and then in the inner wall of an interior of the Profile material section piece a thread is cut. The profile material section piece is obtained from a profile material by cutting off, cutting or sawing, in particular, the cutting or parting off with appropriate tools is done very quickly and inexpensively.
In einer bevorzugten Ausgestaltung der Erfindung ist vorgesehen, daß das Bewehrungselement Rippen trägt und das Verhältnis von Gewindegängen zu Rippen in den in die Verbindungsmuffe einstehenden Bereich des Bewehrungselementes 2,5 bis 5, bevorzugt 2,9 bis 4,2 beträgt. Es ist günstig, wenn nicht nur eine kraftschlüssige, sondern eine möglichst formschlüssige Verbindung zwischen der Verbindungsmuffe und dem Bewehrungselement, zum Beispiel dem Betonstahl, besteht. Hierzu sind an dem Bewehrungselement beziehungsweise dem Betonstahl Rippen vorgesehen, durch die sich ein formschlüssiger Verbund in dem Vergußmittel oder dem Beton (je nach Einsatz) ergibt. Dabei hat es sich ergeben, daß eine verhältnismäßig höhere Anzahl von Gewindegängen, also Rillen in der Innenwand, den Verbund zwischen dem Bewehrungselement und der Muffe erheblich verbessern. Durch die relativ größere Anzahl von Gewindegängen werden eine Vielzahl von schräg orientierten Anlageflächen für das Vergußmittel geschaffen, ohne dabei den Spalt zwischen der Verbindungsmuffe und dem Bewehrungselement zu sehr aufzuweiten. Es ist dabei gefunden worden, daß die beste Klebewirkung erreicht wird, wenn die Dicke des Vergußmittels möglichst gering ist, um ein "Kontaktkleben", wie es zum Beispiel bei synthetischen Klebstoffen bekannt ist, zu erreichen. Insbesondere bei einem Verhältnis von Gewindegängen zu Rippen zwischen 2,5 und 5, insbesondere bevorzugt zwischen 2,9 und 4,2 sind hierbei sehr gute Ergebnisse erreicht worden. Ein Verhältnis von ca. 2,9 korrespondiert bei einem Ausführungsbeispiel mit einem Betonstahldurchmesser von 8 mm, ein Verhältnis von 4,2 mit einem Betonstahldurchmesser von 28 mm. Natürlich ist es möglich, auch bei dünneren Stäben ein höheres Verhältnis, z.B. durch den Einsatz entsprechender Feingewinde, zu erreichen.In a preferred embodiment of the invention, it is provided that the reinforcing element carries ribs and the ratio of threads to ribs in the region of the reinforcing element projecting into the connecting sleeve is 2.5 to 5, preferably 2.9 to 4.2. It is advantageous if not only a frictional, but a possible positive connection between the coupling sleeve and the reinforcing element, for example, the reinforcing steel exists. For this purpose, ribs are provided on the reinforcing element or the reinforcing steel, through which results in a positive connection in the casting agent or the concrete (depending on the application). It has been found that a relatively higher number of threads, so grooves in the inner wall, significantly improve the bond between the reinforcing element and the sleeve. Due to the relatively larger number of threads, a plurality of obliquely oriented contact surfaces for the encapsulant are created, without thereby widening the gap between the coupling sleeve and the reinforcing element too much. It has been found that the best adhesive effect is achieved if the thickness of the casting agent is as low as possible in order to achieve a "contact bonding". as is known, for example, with synthetic adhesives. Particularly at a ratio of threads to ribs between 2.5 and 5, particularly preferably between 2.9 and 4.2 very good results have been achieved. A ratio of about 2.9 corresponds in one embodiment to a reinforcing steel diameter of 8 mm, a ratio of 4.2 to a reinforcing steel diameter of 28 mm. Of course, it is possible to achieve a higher ratio even with thinner rods, for example, by using appropriate fine thread.
Eine andere bevorzugte Ausgestaltung der Erfindung sieht vor, daß die Tiefe der Gewindegänge geringer ist als die radiale, insbesondere mittlere Weite des Zwischenraumes. Der Zwischenraum ist der sich zwischen der Verbindungsmuffe und dem Bewehrungselement ausbildende hülsenartige Körper. Idealerweise ist das Bewehrungselement beziehungsweise der Betonstahl konzentrisch in die hülsenartige bzw. zylinderartige Verbindungsmuffen eingeführt. Es würde sich dann eine "Hülse" des Zwischenraumes mit konstanter Dicke ergeben. Dies sei nachfolgend als die mittlere radiale Weite des Zwischenraumes verstanden. Eine solche Anordnung wird, insbesondere durch die weiter unten noch erläuterten Zentriervorrichtungen angestrebt, um eine möglichst gleichmäßige Krafteinleitung des Bewehrungselementes über das Vergußmittel in die Verbindungsmuffe zu erreichen.Another preferred embodiment of the invention provides that the depth of the threads is less than the radial, in particular the mean width of the intermediate space. The gap is the sleeve-like body forming between the coupling sleeve and the reinforcing element. Ideally, the reinforcing element or reinforcing steel is inserted concentrically into the sleeve-like or cylindrical coupling sleeves. It would then give a "sleeve" of the gap with a constant thickness. This is understood below as the mean radial width of the intermediate space. Such an arrangement is sought, in particular by the centering devices explained below, in order to achieve the most uniform possible introduction of force of the reinforcing element via the casting agent in the connecting sleeve.
In diesem Zusammenhang ist auch gefunden worden, daß auf der einen Seite eine gewisse Rauhigkeit auf der Verbindungsmuffeninnenwand von Vorteil ist, aber die radiale Weite des Zwischenraumes nicht zu groß werden darf, um bei einer Belastung nicht zu einer elastischen oder gar plastischen Verformung des Vergußmittels zu gelangen. Ausgehend von dieser Erkenntnis wird zum einen eine verhältnismäßig große Anzahl von Gewindegängen, wie angegeben, pro Rippen vorgesehen, die sie in anderer Weise auch in der angegebenen Geometrie (Gewindetiefe geringer als Zwischenraumweite) ausdrückt und sich so eine möglichst stabile belastbare und auch dauerhafte Verbindung zwischen der Verbindungsmuffe und dem Bewehrungselement ergibt.In this context, it has also been found that on the one hand, a certain roughness on the inner connecting sleeve wall is advantageous, but the radial width of the intermediate space may not be too large, in order not to elastic or even plastic deformation of the casting agent at a load reach. Based on this finding, on the one hand, a relatively large number of threads, as indicated, per ribs provided, they in other ways also in the specified geometry (thread depth less than gap width) expresses and thus results in a stable as possible reliable and permanent connection between the coupling sleeve and the reinforcing element.
Je nach Dimensionierung der Verbindungsmuffe und dem einzuführenden Bewehrungselement beziehungsweise dem Betonstahl, hat es sich ergeben, daß die mittlere radiale Weite des Zwischenraumes zwischen 1 und 6 mm, bevorzugt zwischen 2 und 4,5 mm beträgt. Die mittlere radiale Weite kann auch dem Spiel der Anordnung des Bewehrungselementes in der Verbindungsmuffe entsprechen. Ein gewisses Spiel ist zum Einführen des Bewehrungselementes in die Verbindungsmuffe von Vorteil, wobei verhältnismäßig große Weiten des Zwischenraumes (des Spieles) auch bei verhältnismäßig dicken Bewehrungselementen zum Einsatz kommen. Es werden dabei Betonstähle zwischen 8 und 28, manchmal auch 32, 36 oder gar 40 mm Durchmesser eingesetzt. Hierauf ist die Erfindung aber nicht beschränkt.Depending on the dimensions of the coupling sleeve and the reinforcing element to be inserted or the reinforcing steel, it has been found that the average radial width of the intermediate space is between 1 and 6 mm, preferably between 2 and 4.5 mm. The mean radial width may also correspond to the play of the arrangement of the reinforcing element in the connecting sleeve. A certain amount of play is advantageous for introducing the reinforcing element into the connecting sleeve, relatively large widths of the intermediate space (of the clearance) also being used for relatively thick reinforcing elements. Reinforced steels between 8 and 28, sometimes 32, 36 or even 40 mm in diameter are used. However, the invention is not limited thereto.
Die erfindungsgemäße Verbindungsmuffe zeichnet sich insbesondere dadurch aus, daß sich unter Gebrauchslast ein bleibender Schlupf zwischen Verbindungsmuffe und dem mit dem Vergußmittel verbundenen Bewehrungselement von weniger als 0,1 mm ausbildet. Eine solche Anordnung wird insbesondere dadurch erreicht, daß das Zusammenwirken des Bewehrungselementes, des Vergußmittels und der Verbindungsmuffe entsprechend optimiert wird. Insbesondere wird dies dadurch erreicht, daß die Geometrie derart gewählt wird, daß die radiale Weite des Zwischenraumes möglichst gering ist.The connecting sleeve according to the invention is characterized in particular by the fact that a lasting slip between the connecting sleeve and the reinforcing element connected to the casting agent of less than 0.1 mm is formed under working load. Such an arrangement is achieved in particular by optimizing the cooperation of the reinforcing element, the casting agent and the connecting sleeve. In particular, this is achieved in that the geometry is chosen such that the radial width of the gap is as small as possible.
Es hat sich hierbei insbesondere ergeben, daß die Verbindungsmuffe mit dem in Vergußmittel, insbesondere Harz oder Epoxydharz, eingebetteten, als Betonstahl ausgebildeten Bewehrungselement die gleiche Ermüdungsfestigkeit aufweist, wie der ungestoßene Betonstahl. Insbesondere der Einsatz von Reaktionsharzklebern als Vergußmittel hat die Ermüdungsfestigkeit erheblich gesteigert, wobei gleichzeitig ein geringer Schlupf über die Gesamtverbindung unter Gebrauchslast von nicht mehr als 0,1 mm bestand. Die gewählte Anordnung erreicht dabei weitere, überraschende Vorteile. Neben der oben geschilderten günstigen Herstellung bei einer breiten Variabilität wird eine schwingfeste, und nur einen geringen Schlupf ausbildende Verbindung nach der Erfindung zur Verfügung gestellt.It has in this case in particular shown that the coupling sleeve with the encapsulant, in particular resin or epoxy resin, embedded, designed as reinforcing steel reinforcing element has the same fatigue strength, as the unpunched reinforcing steel. In particular, the use of reactive resin adhesives As a grout, the fatigue strength has increased considerably, at the same time there was a slight slip over the entire compound under working load of not more than 0.1 mm. The chosen arrangement achieves further, surprising advantages. In addition to the above-described favorable production with a wide variability, a vibration-resistant, and only a slight slip-forming compound according to the invention is provided.
Darüberhinaus hat es sich in einer weiteren Variante der Erfindung ergeben, daß die Verankerungstiefe des in die Verbindungsmuffe einstehenden Bewehrungselementes beziehungsweise Betonstahles mindestens 5 mal dem Durchmesser des Bewehrungselementes beziehungsweise des Betonstahldurchmessers entspricht. Bessere Ergebnisse wurden erreicht, wenn die Verankerungstiefe mindestens 5 bis 10 mal, insbesondere innerhalb des Intervalles von 6,5 bis 9 mal dem Durchmesser des Bewehrungselementes / des Betonstahldurchmessers beträgt. Diese Verbesserung führt zu einer optimierten Übertragung der Kräfte in der Verbindungsmuffe. Die angegebenen Relationen stellen sicher, daß die Gebrauchslasten sicher übertragen werden und gleichzeitig die Verbindungsmuffe doch nicht so groß gebaut wird, was zu verhältnismäßig viel Gewicht und größeren Herstellungskosten führen würde. Auf der anderen Seite ist erkannt worden, daß bei geringeren Stabdurchmessern die Verankerungstiefe etwas größer ausfällt als bei größeren Stabdurchmessern, wobei bei einem Stabdurchmesser von ca. 8 bis 16 mm vorteilhafterweise gefunden wurde, daß mindestens ein Faktor 8 zwischen der Verankerungstiefe und dem Stabdurchmesser besteht, wohingegen bei Betonstählen zwischen 20 und 32, 36 oder 40 mm Durchmesser gegebenenfalls bereits ein Faktor von mindestens 7 zwischen der Verankerungstiefe und dem Durchmesser zu genügen vermag.Moreover, it has been found in a further variant of the invention that the anchoring depth of the protruding into the coupling sleeve reinforcement element or reinforcing steel at least 5 times the diameter of the reinforcing element or the reinforcing steel diameter corresponds. Better results have been achieved when the anchoring depth is at least 5 to 10 times, especially within the interval of 6.5 to 9 times the diameter of the reinforcing element / reinforcing steel diameter. This improvement leads to an optimized transmission of forces in the coupling sleeve. The specified relationships ensure that the service loads are transmitted safely and at the same time the connection sleeve is not built so large, which would lead to relatively high weight and higher production costs. On the other hand, it has been recognized that with smaller rod diameters, the anchoring depth is somewhat larger than with larger rod diameters, with a rod diameter of about 8 to 16 mm was advantageously found that at least a factor of 8 between the anchoring depth and the rod diameter, whereas with reinforcing steels between 20 and 32, 36 or 40 mm in diameter, a factor of at least 7 between the anchoring depth and the diameter may already be sufficient.
Der Einsatz eines Innengewindes bietet des weiteren mehrere weitere Vorteile. Zum einen ist es möglich, daß das Gewinde zum Eindrehen von einem Bolzen oder dergleichen mit passendem Außengewinde dient. Des weiteren dient das Innengewinde aber auch dazu, die Kraftübertragung zwischen dem Bewehrungselement (zum Beispiel ein Betonstahl oder Bewehrungsstab) über den Klebemörtel auf die Verbindungsmuffe zu verbessern. Der Einsatz des Gewindes ist also doppelt günstig. Der erfindungsgemäße Vorschlag beschränkt die Verbindungsmuffe nicht nur auf ein Verbinden mit einem weiteren Element mit Hilfe von Klebemörtel, sondern erlaubt auch das Eindrehen eines Bolzens mit entsprechendem Außengewinde. Es können daher auch unterschiedliche Systeme von Bewehrungselementen mit Hilfe einer entsprechend gleichwohl als Schnittstelle wirkenden Verbindungsmuffe problemlos miteinander verbunden werden.The use of an internal thread also offers several other advantages. On the one hand, it is possible that the thread to Screwing a bolt or the like with matching external thread is used. Furthermore, the internal thread but also serves to improve the power transmission between the reinforcing element (for example, a reinforcing steel or reinforcing rod) on the adhesive mortar on the coupling sleeve. The use of the thread is therefore twice as cheap. The proposal according to the invention limits the coupling sleeve not only to a connection with another element with the aid of adhesive mortar, but also allows the screwing of a bolt with a corresponding external thread. It is therefore also possible to connect different systems of reinforcing elements with the aid of a connecting sleeve which nevertheless functions as an interface.
Erfindungsgemäß wird in dieser Anmeldung allgemein von Vergußmittel zum Ausfüllen des Zwischenraumes gesprochen. Im Sinne der Erfindung ist ein Vergußmörtel dem Vergußmittel gleichzusetzen. Als Vergußmittel können neben Klebemörteln (gegebenenfalls auf Zementbasis) auch Harze, Epoxydharze oder Reaktionsharzkleber verwendet werden, die zum einen schnell abbinden, nach kurzer Zeit belastbar sind und auch eine hohe Gebrauchslast zu übertragen vermögen.According to the invention in this application is generally spoken of casting agent for filling the gap. For the purposes of the invention, a grout is equivalent to the grout. As grout next adhesive mortars (possibly based on cement) and resins, epoxy resins or reactive resin adhesive can be used, which set for a fast setting, after a short time are resilient and able to transfer a high working load.
Hierbei ist es auch günstig, wenn zumindest das Verbindungsmuffenende ein Innengewinde trägt. Es ist gefunden worden, daß schon bei einer solchen Ausgestaltung eine ausreichende Kraftübertragung von dem Bewehrungselement (oder Bewehrungsstab) auf die Verbindungsmuffe erreicht wird. Der Aufwand für das Einschneiden des Gewindes kann daher entsprechend reduziert werden, ohne dabei aber den Vorteil der Anschlußmöglichkeit, gerade im Endbereich der Verbindungsmuffe, einzubüßen. Neben der Möglichkeit, einen Bolzen oder dergleichen in die Verbindungsmuffe einzuschrauben, ist es natürlich auch möglich, Montageteller, gegebenenfalls aus Kunststoff bestehend, in das Gewinde einzudrehen. Dabei braucht der Kunststoff kein vorgeschnittenes Gewinde aufweisen, das weichere Kunststoffmaterial gibt entsprechend nach.It is also advantageous if at least the connecting sleeve end carries an internal thread. It has been found that even with such a configuration, a sufficient power transmission from the reinforcing element (or reinforcing bar) is achieved on the coupling sleeve. The cost of cutting the thread can therefore be reduced accordingly, but without sacrificing the advantage of the connection option, especially in the end of the coupling sleeve. In addition to the possibility of screwing a bolt or the like in the connecting sleeve, it is of course also possible assembly plate, possibly made of plastic, screwing into the thread. The plastic needs no precut Have thread, the softer plastic material gives accordingly.
Dabei ist es erfindungsgemäß vorgesehen, sowohl Gewinde mit kleinen wie auch mit großen Gewindegängen einzusetzen.It is inventively provided to use both thread with small and large threads.
Alternativ hierzu ist es natürlich auch möglich, daß sich das Innengewinde über die gesamte Länge der Verbindungsmuffe erstreckt.Alternatively, it is of course also possible that the internal thread extends over the entire length of the connecting sleeve.
Die Erfindung beschränkt sich nicht nur auf die reine Verbindung von Bewehrungselementen, die an ihrem Stoß entsprechend zu verbinden sind. Es ist prinzipiell auch möglich, die Verbindungsmuffe so zu dimensionieren, daß diese mehrere Bewehrungselemente aufnimmt.The invention is not limited to the pure connection of reinforcing elements, which are to be connected according to their impact. It is in principle also possible to dimension the coupling sleeve so that it receives a plurality of reinforcing elements.
Dabei ist es möglich, daß auf der einen Seite nur ein, gegebenenfalls in seinem Querschnitt dickeres Bewehrungselement eingeführt ist und auf der anderen Seite zwei oder mehrere, entsprechend dünnere Bewehrungselemente herausführen.It is possible that on the one hand only one, possibly thicker in its cross-section reinforcing element is inserted and on the other side two or more, lead out correspondingly thinner reinforcing elements.
Des weiteren ist vorgesehen, daß die Verbindungsmuffe mit dem im wesentlichen gleichbleibenden Querschnitt ausgebildet ist. Um zu vermeiden, daß der Klebemörtel, der in den Zwischenraum zwischen Bewehrungselement und Verbindungsmuffe einfließt, im Endbereich aus der Verbindungsmuffe herausfließt, können entsprechende Abdichtungen vorgesehen werden. Eine solche Ausgestaltung erlaubt, daß ein entsprechendes, gesichertes Maß des Innengewindes für Verbindungszwecke zur Verfügung steht.Furthermore, it is provided that the connecting sleeve is formed with the substantially constant cross-section. In order to avoid that the adhesive mortar, which flows into the gap between the reinforcing element and the connecting sleeve, flows out of the connecting sleeve in the end region, corresponding seals can be provided. Such a configuration allows that a corresponding, secured measure of the internal thread is available for connection purposes.
Wenn es hierauf nicht unbedingt ankommt, ist es alternativ auch möglich, daß die Verbindungsmuffe endseitig derart eingeschnürt ist, daß das Bewehrungselement noch einführbar ist. Bei dieser erfindungsgemäßen Variante treffen einige, vorteilhafte Möglichkeiten zusammen. Zum einen kann die Einschnürung gerade so bemessen sein, daß wenn der Bewehrungsstab in das Bewehrungselement eingeführt ist, der verbleibende Spalt so gering ist, daß kein Klebemörtel herausfließt. Des weiteren kann diese Einschnürung günstigerweise auch als Zentriervorrichtung für den Bewehrungsstab dienen, um sicherzustellen, daß der Bewehrungsstab möglichst konzentrisch für eine optimale Kraftübertragung zwischen dem Bewehrungselement und der Verbindungsmuffe angeordnet ist.If this is not essential, it is alternatively also possible that the connecting sleeve is constricted end such that the reinforcing element is still insertable. At this variant according to the invention meet some advantageous possibilities together. Firstly, the constriction can be just dimensioned so that when the reinforcing rod is inserted into the reinforcing element, the remaining gap is so small that no adhesive mortar flows out. Furthermore, this constriction can conveniently serve as a centering device for the reinforcing bar to ensure that the reinforcing bar is arranged as concentric as possible for optimum power transmission between the reinforcing element and the coupling sleeve.
Die Einschnürung wird dabei in einfacher Weise gewonnen. Diese ist zum Beispiel durch ein entsprechendes Pressen oder Verpressen des Endbereiches der Verbindungsmuffe möglich. Um eine hohe Kraftübertragung zwischen dem Bewehrungselement und der Verbindungsmuffe zu erreichen, kann das Innengewinde vor oder nach dem Verpressen eingeschnitten werden. Dabei ist es sogar möglich, auch das Innengewinde im Einschnürungsbereich, zum Beispiel für das Aufsetzen eines Kunststoffmontagetellers oder dergleichen, zu nützen. Es ist aber auch problemlos möglich, gerade den Endbereich der Verbindungsmuffe nachzuschneiden, wenn entsprechend genaue Innengewinde, zum Beispiel für das Eindrehen eines Bolzens und so weiter, benötigt werden. Dabei hilft der Bereich der Einschnürung auch bei der Statik mit, da sich die auftretenden Scherkräfte gegebenenfalls auch auf dem Einschnürungsbereich abstützen. Bei einer entsprechenden Dimensionierung resultieren hieraus höhere Belastbarkeiten, oder das Gewinde kann zur Lasteintragung kürzer ausfallen oder entfallen.The constriction is won in a simple manner. This is possible, for example, by a corresponding pressing or pressing of the end region of the connecting sleeve. In order to achieve a high force transmission between the reinforcing element and the connecting sleeve, the internal thread can be cut in before or after the pressing. It is even possible, even the internal thread in the constriction, for example, for the placement of a plastic mounting plate or the like to use. But it is also easily possible just to cut the end of the connecting sleeve, if correspondingly accurate internal thread, for example, for screwing a bolt and so on, are needed. The area of the constriction also helps in the statics, since the occurring shear forces may also be supported on the constriction area. With a corresponding dimensioning result from this higher load capacity, or the thread can turn out to load application shorter or eliminated.
Günstigerweise weist die Verbindungsmuffe verschiedene Öffnungen auf. Zum Beispiel sind eine oder mehrere Einfüllöffnungen für den Klebemörtel vorgesehen, in welche der Klebemörtel dann eingeführt wird, wenn die Bewehrungselemente beziehungsweise Bewehrungsstäbe in der Verbindungsmuffe entsprechend positioniert sind. Bevorzugt wird der Klebemörtel mit Druck eingepreßt. Dabei ist es Ziel, daß sich der Klebemörtel möglichst ohne Bildung von Hohlkammern und so weiter in dem Spalt zwischen Bewehrungselement und Verbindungsmuffe ausbreitet. Um dies zu unterstützen, werden eine oder mehrere Entlüftungsöffnungen in der Verbindungsmuffe vorgesehen.Conveniently, the coupling sleeve has different openings. For example, one or more filling openings are provided for the adhesive mortar into which the adhesive mortar is inserted when the reinforcing bars or reinforcing bars are positioned in the connecting sleeve accordingly are. Preferably, the adhesive mortar is pressed with pressure. It is the goal that the adhesive mortar propagates as possible without formation of hollow chambers and so on in the gap between the reinforcing element and coupling sleeve. To aid this, one or more vents are provided in the coupling sleeve.
Bevorzugt befindet sich dabei die Einfüllöffnung in der Mitte beziehungsweise im mittleren Bereich der Verbindungsmuffe, um ein möglichst symmetrisches Ausbreiten des Klebemörtels in der Muffe zu erreichen. Die Entlüftungsöffnungen befinden sich dabei bevorzugt im Endbereich der Verbindungsmuffe.Preferably, the filling opening is located in the middle or in the middle region of the connecting sleeve, in order to achieve the most symmetrical possible spreading of the adhesive mortar in the sleeve. The ventilation openings are preferably located in the end region of the connecting sleeve.
Um zu vermeiden, daß endseitig aus der Verbindungsmuffe Klebemörtel herausfließt, kann am Verbindungsmuffenende eine Dichtung vorgesehen werden. Hierzu gibt es verschiedene Varianten.In order to avoid that ends of the coupling sleeve adhesive mortar flows out, a seal can be provided at the connecting sleeve end. There are different variants for this.
Zum einen ist es möglich, einen Dichtring oder eine Dichtschnur als Dichtung vorzusehen. Der Dichtring wird zum Beispiel auf das als Bewehrungsstab ausgebildete Bewehrungselement endseitig aufgeschoben und klemmt auf diesem. Alternativ ist es auch möglich, eine Dichtschnur in den Spalt zwischen Bewehrungsstab und Verbindungsmuffe einzulegen. Bei dieser Variante wird die Dichtung in der Verbindungsmuffe angeordnet und verdeckt den Spalt zwischen der Verbindungsmuffe und dem Bewehrungselement.On the one hand, it is possible to provide a sealing ring or a sealing cord as a seal. The sealing ring is, for example, pushed onto the end of the reinforcing element designed as a reinforcing bar and clamped on it. Alternatively, it is also possible to insert a sealing cord in the gap between the reinforcing rod and coupling sleeve. In this variant, the seal is arranged in the coupling sleeve and conceals the gap between the coupling sleeve and the reinforcing element.
Alternativ dazu ist es aber auch möglich, eine Abdichtkappe als Dichtung vorzusehen, wobei die Abdichtkappe auf die Verbindungsmuffen klemmend aufsetzbar ist.Alternatively, it is also possible to provide a sealing cap as a seal, wherein the sealing cap is clamped on the connecting sleeves.
Für eine sichere Verbindung der Abdichtkappe auf der Verbindungsmuffe ist es auch möglich, daß das Verbindungsmuffenende auf seiner Außenseite ein entsprechendes Gewinde oder eine Hinterschneidung aufweist, welche/s mit der Abdichtkappe in entsprechender Weise (Gewinde oder vorspringende Nase) haltend Es ist auch von Vorteil, die Dichtung gegebenenfalls aus mehreren Elementen zu bilden, die zusammen eine vollständige Abdichtung ergeben. Gerade bei verhältnismäßig schlecht zugänglichen Verbindungen ist dies eine interessante Möglichkeit.For a secure connection of the sealing cap on the coupling sleeve, it is also possible that the coupling sleeve end has on its outer side a corresponding thread or an undercut, which / s with the sealing cap in a corresponding manner (thread or protruding nose) holding It is also advantageous to optionally form the seal from a plurality of elements which together provide a complete seal. Especially with relatively poorly accessible connections, this is an interesting option.
Der Dichtungsring kann auch zur Zentrierung des Bewehrungstabes in der Hülse dienen, was die Qualität der Krafteinleitung und somit die Belastbarkeit verbessert.The sealing ring can also serve to center the reinforcing bar in the sleeve, which improves the quality of the force and thus the load capacity.
Wie bereits oben geschildert, ist auch vorgesehen, daß die endseitige Einschnürung (oder Verpressung) der Verbindungsmuffe als Dichtung wirkt. Die endseitige Einschnürung verringert den Spalt zwischen der Verbindungsmuffe und dem Bewehrungselement, wobei dieses so bemessen werden kann, daß der verbleibende Spalt, der für das Einführen des Bewehrungselementes noch besteht, so klein ist, daß kein nennenswertes Klebemörtelmaterial herausfließt. Wenn ein entsprechend schnell abbindender Klebemörtel verwendet wird, so wird dieser diesen Spalt von selber verschließen. Gegebenenfalls ist es aber auch möglich, ein leicht nachgebendes Band oder Klebeband im Innenbereich der Einschnürung aufzukleben, welches beim Einführen des Bewehrungselementes entsprechend zusammengedrückt wird, aber den übrigen Spalt sicher verschließt.As already described above, it is also provided that the end-side constriction (or compression) of the connecting sleeve acts as a seal. The end-side constriction reduces the gap between the coupling sleeve and the reinforcing element, which can be dimensioned so that the remaining gap, which still exists for the insertion of the reinforcing element, is so small that no appreciable Klebörtörtelmaterial flows out. If a correspondingly fast-setting adhesive mortar is used, it will close this gap by itself. Optionally, it is also possible to stick a slightly yielding tape or tape in the interior of the constriction, which is compressed accordingly upon insertion of the reinforcing element, but closes the remaining gap safely.
Günstigerweise ist vorgesehen, daß die Dichtung mit dem Innengewinde der Verbindungsmuffe haltend zusammenwirkt, um eine sichere Anordnung der Dichtung in dem interessierenden Bereich zu erhalten. Dabei erlaubt die Ausgestaltung der Dichtung auch, daß diese als Montageteller ausgebildet ist, wodurch die Montage, zum Beispiel innerhalb der Schalung bei Erstellung des Betonbauteiles, erleichtert wird. Auch hier wird die Dichtung doppelt genützt, denn neben der eigentlichen Funktion den Spalt abzudichten, dient diese als Montageteller und erleichtert die Montage. Erfindungsgemäß ist in den Verbindungsmuffen, bevorzugt im mittleren Bereich, ein Begrenzungsstück angeordnet. Das Begrenzungsstück dient dazu, die Verbindungsmuffe möglichst mittig über den beiden stoßweise angeordneten Bewehrungselementen zu platzieren. Sie begrenzt daher die Möglichkeit, wie weit ein Bewehrungselementende in die Muffe eintaucht. Günstigerweise wird dabei das Begrenzungsstück mittig angeordnet, ohne dies aber hierauf zu begrenzen. Es ist auch möglich, entsprechende asymmetrische Anordnungen des Begrenzungsstückes zu wählen. Dabei ist vorgesehen, falls eine Einschnürung an der Endseite der Verbindungsmuffe angeordnet ist, das Begrenzungsstück vor dem Verpressen des Verbindungsmuffenendes einzubauen.Conveniently, it is provided that the seal cooperates with the internal thread of the coupling sleeve to obtain a secure arrangement of the seal in the region of interest. The design of the seal also allows that it is designed as a mounting plate, whereby the assembly, for example, within the formwork when creating the concrete component, is facilitated. Again, the seal is used twice, because in addition to the actual function to seal the gap, this serves as a mounting plate and facilitates installation. According to the invention, in the connecting sleeves, preferably in the middle region, a limiting piece arranged. The limiting piece serves to place the connecting sleeve as centrally as possible over the two intermittently arranged reinforcing elements. It therefore limits the possibility of how far a reinforcing element end dips into the sleeve. Conveniently, the limiting piece is arranged centrally, but without limiting it thereto. It is also possible to choose corresponding asymmetrical arrangements of the limiting piece. In this case, if a constriction is arranged on the end side of the connecting sleeve, it is provided to install the limiting piece before the compression of the connecting sleeve end.
Um sicherzustellen, daß das einzubauende Bewehrungselement möglichst konzentrisch in der Verbindungsmuffe sitzt, ist eine Zentriervorrichtung für das Bewehrungselement vorgesehen. Dadurch wird ein möglichst symmetrischer Übertrag der von dem Bewehrungsstab in die Verbindungsmuffe überzuleitenden Kräfte erreicht. Auch für die Ausgestaltung der Zentriervorrichtung bestehen mehrere Möglichkeiten. Zunächst wird vorgeschlagen, daß mehrere, bevorzugt drei, am Umfang der Verbindungsmuffe äquidistant angeordnete Klemmschrauben vorgesehen sind. Die Klemmschrauben erlauben dabei eine flexible Anpassung an den jeweiligen Durchmesser des Bewehrungselementes.To ensure that the reinforcing element to be installed sits as concentrically as possible in the connecting sleeve, a centering device for the reinforcing element is provided. This achieves the most symmetrical possible transfer of the forces to be transferred from the reinforcing bar into the connecting sleeve. Also for the design of the centering exist several possibilities. First, it is proposed that several, preferably three, are provided on the circumference of the connecting sleeve equidistantly arranged clamping screws. The clamping screws allow a flexible adaptation to the respective diameter of the reinforcing element.
Alternativ hierzu ist in einer weiteren erfindungsgemäßen Variante vorgesehen, daß als Zentriervorrichtung mehrere, bevorzugt drei, am Umfang äquidistant angeordnete nachgiebige Zapfen aus Kunststoff dienen. Die Zapfen sind derart nachgiebig, daß sie in einer entsprechenden Öffnung in der Verbindungsmuffe eingedrückt, dort aber lagestabil sind, um eine sichere Zentrierung zu erreichen. Der Vorteil bei dieser Variante liegt darin, daß auf das Einschneiden eines Gewindes in der Verbindungsmuffe verzichtet werden kann. Alternativ ist es natürlich möglich, das Gewinde vorzusehen und den Kunststoff so zu bewegen, daß dieser im Gewinde entsprechend nachgibt und das Gewinde in dem Kunststoff einschneidet.Alternatively, it is provided in a further variant of the invention that serve as a centering several, preferably three, circumferentially equidistantly arranged resilient pin made of plastic. The pins are so resilient that they are pressed in a corresponding opening in the coupling sleeve, but there are stable in position to achieve a secure centering. The advantage of this variant is that can be dispensed with the cutting of a thread in the coupling sleeve. Alternatively, it is of course possible to provide the thread and the plastic to move so that it gives way in the thread and cuts the thread in the plastic.
Erfindungsgemäß weist das Begrenzungsstück mittig eine Aufnahme für das Bewehrungselement aufweist und dient so als Zentriervorrichtung mit. Beispielsweise besitzt das Begrenzungsstück eine kegelartige oder kegelstumpfartige Ausnehmung, die ebenfalls ein stufenloses Anpassen an verschiedene Durchmesser des Bewehrungselementes erlaubt. Des weiteren ist vorgesehen, daß auch die Dichtung beziehungsweise die Einschnürung als Zentriervorrichtung mitdient. Dadurch wird erreicht, daß die Muffe entlang zweier Bereiche, nämlich im mittleren und im Endbereich, konzentrisch zur Verbindungsmuffe orientierbar ist. Insbesondere die Anordnung der Einschnürung, wie eingangs bereits beschrieben, ergibt zusätzliche synergetische Effekte.According to the invention, the limiting piece has a center for receiving the reinforcement element and thus serves as a centering device. For example, the limiting piece has a conical or frusto-conical recess, which also allows a continuous adjustment to different diameter of the reinforcing element. Furthermore, it is provided that the seal or the constriction as centering mitdient. This ensures that the sleeve along two areas, namely in the middle and in the end region, concentric with the coupling sleeve is orientable. In particular, the arrangement of the constriction, as already described, results in additional synergetic effects.
In einer bevorzugten Ausgestaltung der Erfindung ist vorgesehen, daß als Vergußmörtel ein Klebemörtel vorgesehen ist. Soweit im Zusammenhang mit dieser Anmeldung von Klebemörtel gesprochen worden ist, ist hierbei natürlich in gleicher Weise auch hier zum Beispiel auf Zementbasis aufbauender Vergußmörtel zu sehen. Klebemörtel bestehen hiergegen aus einer Mischung von Zementen, verschiedenen Kunststoffen und sonstigen Zusatzstoffen. Zum Beispiel wird den Klebemörteln spezielles Kunstharzdispersionspulver usw. zugesetzt. Der Vergußmörtel oder der Klebemörtel sollen dabei günstigerweise folgende Eigenschaften aufweisen. Er soll eine hohe Druckfestigkeit bei gleichzeitig gutem Fließvermögen besitzen. Durch gutes Fließvermögen wird ein vollräumiges Verpressen des Verbindungsmuffeninnenraumes erreicht. Günstig ist eine hohe Frühfestigkeit, um bereits kurz nach dem Vergießen eine gewisse Teilbelastung der Verbindungsmuffe zu erreichen.In a preferred embodiment of the invention it is provided that an adhesive mortar is provided as a grout. As far as in the context of this application of adhesive mortar has been spoken, this is of course in the same way here, for example, based on cement-based grout to see. Adhesive mortar hereby consist of a mixture of cements, various plastics and other additives. For example, special synthetic resin dispersion powder, etc. are added to the adhesive mortars. The grout or the adhesive mortar should thereby advantageously have the following properties. He should have a high compressive strength at the same time good flowability. Due to good fluidity, a full-scale compression of the connecting sleeve interior is achieved. Favorable is a high early strength to reach a certain partial load of the coupling sleeve shortly after casting.
In der Zeichnung ist die Erfindung in den
- Fig. 1, 2
- in einer Schnittdarstellung verschiedene Varianten einer Verbindungsmuffe;
- Fig. 3, 4, 5, 6, 7
- in einer Schnittdarstellung verschiedene Details von Verbindungsmuffen;
- Fig. 8a, 8b, 8c
- in einer Schnittdarstellung (
Fig. 8a ), ein vergrößertes Detail (Fig. 8b ) und in einer Draufsicht (Fig. 8c ) weitere Details von Verbindungsmuffen; - Fig. 9a, 9b, 9c
- in einer Schnittdarstellung (
Fig. 9a ) eine Variante der Erfindung, inFig. 9b Draufsicht auf ein Detail der Erfindung,Fig. 9c ein vertikaler Schnitt durch das Element nachFig. 9b ; - Fig. 10a, 10b
- die Zentriervorrichtung einer Verbindungsmuffe in einer Schnittdarstellung (
Fig. 10a ) und in einer Draufsicht nachFig. 10b ; - Fig. 11, 12
- je eine Verbindungsmuffe in einer Schnittdarstellung;
- Fig. 13
- das Befüllen einer Verbindungsmuffe;
- Fig. 14
- das Befüllen der erfindungsgemäßen Verbindungsmuffe mit Klebemörtel ;
- Fig. 15
- eine in ein Betonbauteil eingebaute Verbindungsmuffe.
- Fig. 1, 2
- in a sectional view different variants of a coupling sleeve;
- 3, 4, 5, 6, 7
- in a sectional view, various details of coupling sleeves;
- Fig. 8a, 8b, 8c
- in a sectional view (
Fig. 8a ), an enlarged detail (Fig. 8b ) and in a plan view (FIG. 8c ) further details of connecting sleeves; - Fig. 9a, 9b, 9c
- in a sectional view (
Fig. 9a ) a variant of the invention, inFig. 9b Top view of a detail of the invention,Fig. 9c a vertical section through the elementFig. 9b ; - Fig. 10a, 10b
- the centering device of a connecting sleeve in a sectional view (
Fig. 10a ) and in a plan viewFig. 10b ; - Fig. 11, 12th
- each a connecting sleeve in a sectional view;
- Fig. 13
- the filling of a connecting sleeve;
- Fig. 14
- the filling of the connecting sleeve according to the invention with adhesive mortar;
- Fig. 15
- a built-in a concrete component coupling sleeve.
Zumindest der Rand- oder Endbereich 11 der Verbindungsmuffe 1 weist ein Innengewinde 4 auf. Das Innengewinde 4 dient im Wesentlichen zwei Zwecken. Zum einen wird damit der Verbund zwischen dem Klebemörtel und der Verbindungsmuffe erhöht, das heißt, die übertragbare Kraft zwischen Bewehrungselemt 2 und Verbindungsmuffe 1 erhöht.At least the edge or end
In dem in
In
In
Sind die beiden als Bewehrungsstäbe 20, 21 ausgebildeten Bewehrungselemente 2 in die Verbindungsmuffe 1 eingeführt, so dichten die jeweiligen Dichtungen 6 den Zwischenraum beziehungsweise den Spalt zwischen dem Bewehrungselement 2 und der Verbindungsmuffe 1 ab. Es wird dann durch die Einfüllöffnung 12 Klebemörtel 5 eingefüllt. Zum Entweichen der Luft sind Entlüftungsöffnungen 13 in der Verbindungsmuffe (in diesem Fall an deren Ende) oder in den Dichtungen 6 vorgesehen. Die Dichtung 6 wird hierbei beim Einbau derart gequetscht, daß eine sichere Dichtung entsteht. Da durch die Entlüftungsöffnung 13 in der Verbindungsmuffe 1 noch vorhandene Luft ausströmen kann, wird ein möglichst blasen- oder einschußfreier Verguß mit Klebemörtel 5 erreicht.If the two
In
Gleichzeitig wirkt diese Einschnürung 15 auch mit, die zu übertragenden Kräfte sicher von dem Bewehrungselement 2 auf die Verbindungsmuffe 1 zu übertragen. Außerdem ist es möglich, wenn die Verpressung beziehungsweise Einschnürung 15 entsprechend eng gewählt wird, die Verbindungsmuffe 1 für Montagezwecke auf dem Bewehrungselement 2 entsprechend aufzuklemmen. Darüber hinaus wirkt diese Einschnürung 15 auch als Zentriervorrichtung 7, um sicherzustellen, daß das Bewehrungselement 2 möglichst konzentrisch in der Verbindungsmuffe 1 eingebaut ist.At the same time, this
Die Erfindung erlaubt dabei die Realisierung mit einem Gewinde 4 (siehe
In
In den
Die Abdichtkappe 61 wird dabei auf den endseitigen Rand der Verbindungsmuffe 1 aufgesetzt beziehungsweise aufgeklemmt, so daß diese sicher die Verbindungsmuffe endseitig abschließt und verhindert, daß Klebemörtel 5 herausläuft. Die Öffnung in der Abdichtkappe 61 zentriert den Bewehrungsstab in der Hülsenlängsachse.The sealing
In dem Detail nach
In
Gleichzeitig wirkt natürlich dieser Montageteller 64 auch als Zentriervorrichtung 7. Günstigerweise besitzt der Montageteller 64 eine kleine Bohrung 66, die ebenfalls als Entlüftungsbohrung dient.At the same time, of course, this mounting
Des weiteren ist in dem in
In
In
Das in
Soweit in dieser Anmeldung von Bewehrungsstäben gesprochen wird, begrenzt dies die Erfindung nicht auf diese spezielle Ausführungsform. In gleicher Weise soll unter Bewehrungsstäben hier auch Bewehrungselemente verstanden sein. Als Vergußmörtel dient auch Klebemörtel oder ähnliches.As far as is spoken in this application of reinforcing bars, this does not limit the invention to this particular embodiment. In the same way, reinforcing bars should also be understood to mean reinforcing elements here. As a grout also adhesive mortar or the like is used.
In
In
Der Montageteller 64 diente dabei nicht nur als Abdichtung, sondern in diesem Ausführungsbeispiel auch als Montagehilfe, wenn nämlich die Verbindungsmuffe 1 beim Schalen des Betonbauteiles an diesem zu befestigen ist. Es ergibt sich dann die der Form des Montagetellers 64 entsprechende Aussparung 28 nach dem Ausschalen. Wie hier dargestellt, ist der Montageteller 64 erst nachdem der Klebemörtel 5 eingelaufen und ausgehärtet ist abgebaut worden. So dient natürlich der Montageteller 64 auch noch als Dichtung.The mounting
In
Die jetzt mit der Anmeldung und später eingereichten Ansprüche sind Versuche zur Formulierung ohne Präjudiz für die Erzielung weitergehenden Schutzes.The claims now filed with the application and later are attempts to formulate without prejudice to the attainment of further protection.
Sollte sich hier bei näherer Prüfung, insbesondere auch des einschlägigen Standes der Technik, ergeben, daß das eine oder andere Merkmal für das Ziel der Erfindung zwar günstig, nicht aber entscheidend wichtig ist, so wird selbstverständlich schon jetzt eine Formulierung angestrebt, die ein solches Merkmal, insbesondere im Hauptanspruch, nicht mehr aufweist.If, on closer examination, in particular also of the relevant prior art, it appears that one or the other feature is beneficial for the purpose of the invention, but not of decisive importance, it is of course already desired to formulate such a feature , in particular in the main claim, no longer having.
Die in den abhängigen Ansprüchen angeführten Rückbeziehungen weisen auf die weitere Ausbildung des Gegenstandes des Hauptanspruches durch die Merkmale des jeweiligen Unteranspruches hin. Jedoch sind diese nicht als ein Verzicht auf die Erzielung eines selbständigen, gegenständlichen Schutzes für die Merkmale der rückbezogenen Unteransprüche zu verstehen.
Merkmale, die bislang nur in der Beschreibung offenbart wurden, können im Laufe des Verfahrens als von erfindungswesentlicher Bedeutung, zum Beispiel zur Abgrenzung vom Stand der Technik, beansprucht werden.The references cited in the dependent claims indicate the further development of the subject matter of the main claim by the features of the respective subclaim. However, these are not to be understood as a waiver of obtaining independent, objective protection for the features of the dependent claims.
Features that have hitherto been disclosed only in the description can be claimed in the course of the method as of essential importance to the invention, for example to delineate the prior art.
Claims (17)
- Reinforcement connection with a connecting sleeve and at least one reinforcement element for connecting at the end side to the reinforcement element of a concrete component, in particular for connecting two reinforcement elements, the end of the reinforcement element projecting in the connecting sleeve and the space between the connecting sleeve and the reinforcement element being filled with a casting agent, the connecting sleeve being designed as profile material section part, a first centering device being provided at the edge of the end side of the connecting sleeve for the reinforcement element with respect to the connecting sleeve, and a boundary part (8) being provided in the connecting sleeve limiting the penetrating of the reinforcement element in the connecting sleeve, characterised in that the connecting area at the interior wall of the connecting sleeve (1) is designed as a thread (4), the boundary part (8) having in the middle a receiver (70) for the reinforcement element (2) and thus also serves as a second centering device (7).
- Reinforcement connection according to claim 1,
characterised in that as first centering device (7) several, preferably three attachment screws (71) arranged equidistantly at the circumference of the connecting sleeve (1), if necessary even staggered are provided, and/or as first centering device (7) several, preferably three arranged equidistantly at the circumference, non-positive pegs (71) of synthetic material act. - Reinforcement connection according to one of the preceding claims, characterised in that the first centering device (7) is provided in the shape of a sealing cap (61) or an assembly plate (64), and/or a seal (6) or a contraction (15) serves also as first centering device (7).
- Reinforcement connection according to one of the preceding claims, characterised in that a seal (6) is provided at the end of the connecting sleeve (11), the seal being designed preferably as conical nipple (60) or sealing profile, and/or the boundary part (8) being arranged in the middle area in the connecting sleeve (1).
- Reinforcement connection according to one of the preceding claims, characterised in that a seal (6) is arranged in the connecting sleeve (1) and covers the gap (14) located between the connecting sleeve (1) and the reinforcement element (2), and/or a contraction (15) at the end side of the connecting sleeve (1) acts as seal, and/or a seal (6) centers the reinforcement element (2), and/or a seal (6) interacts in a holding way with the interior thread (4) of the connecting sleeve (1), and/or a seal (6) sits clamping on the reinforcement element (2).
- Reinforcement connection according to one of the preceding claims, characterised in that as casting agent adhesive mortar based on cement or epoxy resin is provided, and/or the reinforcement element (2) has ribs, and the ratio of threads to ribs in the area penetrating in the connecting sleeve (1) of the reinforcement element (2) is 2.5 to 5, preferably 2.9 to 4.2, and/or the depth of the threads is less than the in particular average radial width of the space.
- Reinforcement connection according to one of the preceding claims, characterised in that the average radial width of the space is between 1 and 6 mm, preferably between 2 and 6 mm, and/or under working load a remaining slip forms between the connecting sleeve (1) and the reinforcement element (2) connected with the casting agent of less than 0.1 mm.
- Reinforcement connection according to one of the preceding claims, characterised in that the connecting sleeve with the reinforcement element imbedded in casting agent, in particular resin or epoxy resin designed as concrete steel has the same fatigue resistance as the unpounded reinforcement element.
- Reinforcement connection according to one of the preceding claims, characterised in that the anchorage depth of the reinforcement element or the concrete steel penetrating in the connecting sleeve corresponds at least five times, in particular five to ten times, preferably 6.5 to 9 times to the diameter of the reinforcement element or the diameter of the concrete steel.
- Reinforcement connection according to one of the preceding claims, characterised in that the thread (4) serves, on the one hand, for screwing in bolts (3) or the like with suitable exterior thread, and, on the other hand, the thread (4) serves for improving the transmission of power from reinforcement element (2) via the casting agent (5) to the connecting sleeve (1).
- Reinforcement connection according to one of the preceding claims, characterised in that the connecting sleeve (1) is designed in the direction of the longitudinal axis of the sleeve with an essentially constant cross section, and/or the connecting sleeve (1) is at the end side contracted (15) in such a way that the reinforcement element (2) can still be introduced and also in the area of the contraction (15) a thread (4) is provided.
- Reinforcement connection according to one of the preceding claims, characterised in that the connecting sleeve (1) has one or more feed openings (12) for the casting agent (5), and preferably the feed opening (12) is in the center or the center area of the connecting sleeve (1), and/or the connecting sleeve (1) has one or more ventiducts (13).
- Reinforcement connection according to one of the preceding claims, characterised in that the sealing cap (61) has an opening for leading through the reinforcement elements (2), and/or the seal (6), in particular the sealing cap (61) is designed in several pieces, and/or the sealing cap (61) has several flexible lamellas (62).
- Reinforcement connection according to one of the preceding claims, characterised in that the seal (6), the assembly plate (64) or the sealing cap (61) have a ventiduct.
- Reinforcement connection according to one of the preceding claims, characterised in that the assembly plate (64) serves for placing the connecting sleeve (1) in the encasing during the manufacturing of the concrete part (29), and/or the assembly plate (64) is closed and prevents concrete from getting in the interior of the sleeve.
- Reinforcement connection according to one of the preceding claims, characterised in that a hose is connected to an opening (12) of the connecting sleeve (1) through which the casting agent (5) can be fed in the connecting sleeve (1).
- Method for producing a reinforcement connection according to one of the claims mentioned before, characterised in that first of all a profile material section part is separated, for example sawed off, sliced off or cut off, from profile material, and then in the interior wall of an interior space of the profile material section part a thread is cut in, the connecting sleeve is put on the reinforcement element/s, and then the space between reinforcement element and connecting sleeve is filled with casting mortar or adhesive mortar.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10255295 | 2002-11-26 | ||
DE10255295A DE10255295A1 (en) | 2002-11-26 | 2002-11-26 | coupling sleeve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1424453A1 EP1424453A1 (en) | 2004-06-02 |
EP1424453B1 true EP1424453B1 (en) | 2009-10-21 |
Family
ID=32240473
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03027158A Expired - Lifetime EP1424453B1 (en) | 2002-11-26 | 2003-11-26 | coupling sleeve |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1424453B1 (en) |
AT (1) | ATE446421T1 (en) |
DE (2) | DE10255295A1 (en) |
DK (1) | DK1424453T3 (en) |
ES (1) | ES2333114T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108756070A (en) * | 2018-06-20 | 2018-11-06 | 肖成美 | A method of it improving building and builds efficiency |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005039705A1 (en) * | 2005-05-10 | 2006-11-16 | Durabel Baubedarf Gmbh | Traffic-guide assembly |
DE102006001980A1 (en) * | 2005-09-13 | 2007-03-22 | Durabel Baubedarf Gmbh | Traffic-guide assembly |
DE202009001292U1 (en) | 2009-02-04 | 2010-06-24 | Pfeifer Holding Gmbh & Co. Kg | Anchorage and connection arrangement |
DE102019111430A1 (en) * | 2019-05-03 | 2020-11-05 | Innogy Se | Connection in start-ups |
JP7048810B1 (en) * | 2021-11-02 | 2022-04-05 | 利弘 岩▲崎▼ | Grout stop jig for joints for threaded rebar |
EP4202146A1 (en) * | 2021-12-23 | 2023-06-28 | Hilti Aktiengesellschaft | Coupler, coupling system and method |
Family Cites Families (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB486511A (en) * | 1935-08-31 | 1938-06-03 | Gerhard Kerff | Joints for reinforcing rods of reinforced concrete and the like |
DE1231407B (en) * | 1960-08-19 | 1966-12-29 | Zueblin Ag | Butt joint for concrete reinforcement bars |
US3234603A (en) * | 1961-05-29 | 1966-02-15 | Erico Prod Inc | Butt joining of steel bars and the like |
DE1559509A1 (en) * | 1962-05-19 | 1970-07-02 | Erico Products Inc., Cleveland, Ohio (V.St.A.) | Butt joint connection of steel bars. Eliminated from: 1244531 |
DE1408812B1 (en) * | 1966-12-24 | 1969-11-06 | Demag Ag | Converter, which is flexibly supported on a supporting ring arranged at a distance |
DE1801577A1 (en) * | 1968-10-05 | 1971-05-06 | Tehab Kg M N Duivelaar & Co | Synthetic resin friction coupling for tension - or compression elements |
GB2034857A (en) * | 1978-09-07 | 1980-06-11 | Lande I W | Connecting reinforcement rods |
DE3145924C2 (en) | 1981-11-20 | 1985-02-07 | Dyckerhoff & Widmann AG, 8000 München | Butt joint of reinforcing bars |
US4666326A (en) * | 1982-09-11 | 1987-05-19 | Metal Bond (Technology) Limited | Reinforcing bar coupling system |
GB8427481D0 (en) * | 1984-10-31 | 1984-12-05 | Hope P F | Concrete reinforcement couplers |
DE3541896A1 (en) * | 1985-11-27 | 1987-07-30 | Wolfhart Andrae | Process for the tension-resistant and compression-resistant joint connection of ribbed steel reinforcing bars with the aid of a pipe sleeve |
JPH0791883B2 (en) * | 1986-06-26 | 1995-10-09 | 正 門田 | Mortar filling type rebar joint sleeve |
DE3836194A1 (en) * | 1988-10-24 | 1990-05-03 | Kunz Alfred & Co | Connector for bar-type steel reinforcement members |
US5230199A (en) * | 1992-05-19 | 1993-07-27 | Splice Sleeve Japan, Ltd. | Splice sleeve for connecting reinforcing bars to another entity |
JP3278308B2 (en) * | 1994-11-14 | 2002-04-30 | 株式会社奥村組 | Grout-filled reinforced joint, concrete intrusion prevention cap used therefor, and reinforced concrete member to which it is applied |
FR2731028B1 (en) * | 1995-02-23 | 1997-04-18 | Mure Ets | DEVICE FOR CONNECTING HIGH-ADHERENCE REINFORCEMENT BARS FOR REINFORCED CONCRETE, AND METHOD FOR OBTAINING IT |
JP3237050B2 (en) * | 1995-11-10 | 2001-12-10 | 東京鐵鋼株式会社 | Mortar-filled rebar joint |
LU90374B1 (en) * | 1999-03-17 | 2000-09-18 | Ares Sa | Screw connection for threaded rod |
US6192647B1 (en) * | 1999-04-15 | 2001-02-27 | Kjell L. Dahl | High strength grouted pipe coupler |
JP3968303B2 (en) * | 2000-10-30 | 2007-08-29 | 株式会社ヤマックス | Reinforcing bar connection method using expansion joint and expansion joint |
DE60200118T2 (en) * | 2001-02-21 | 2004-05-27 | Erico International Corp., Solon | Rebar connection and connection method |
US6679024B2 (en) * | 2002-02-26 | 2004-01-20 | Kjell L. Dahl | High strength grouted pipe coupler |
-
2002
- 2002-11-26 DE DE10255295A patent/DE10255295A1/en not_active Withdrawn
-
2003
- 2003-11-26 AT AT03027158T patent/ATE446421T1/en active
- 2003-11-26 DE DE50312047T patent/DE50312047D1/en not_active Expired - Lifetime
- 2003-11-26 ES ES03027158T patent/ES2333114T3/en not_active Expired - Lifetime
- 2003-11-26 EP EP03027158A patent/EP1424453B1/en not_active Expired - Lifetime
- 2003-11-26 DK DK03027158.9T patent/DK1424453T3/en active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108756070A (en) * | 2018-06-20 | 2018-11-06 | 肖成美 | A method of it improving building and builds efficiency |
CN108756070B (en) * | 2018-06-20 | 2020-12-18 | 中建城开环境建设有限公司 | Method for improving building efficiency |
Also Published As
Publication number | Publication date |
---|---|
DK1424453T3 (en) | 2010-02-15 |
ATE446421T1 (en) | 2009-11-15 |
ES2333114T3 (en) | 2010-02-17 |
DE50312047D1 (en) | 2009-12-03 |
EP1424453A1 (en) | 2004-06-02 |
DE10255295A1 (en) | 2004-07-29 |
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