EP1349180A1 - Elektrische Flachleiter-Bandleitung - Google Patents
Elektrische Flachleiter-Bandleitung Download PDFInfo
- Publication number
- EP1349180A1 EP1349180A1 EP02290754A EP02290754A EP1349180A1 EP 1349180 A1 EP1349180 A1 EP 1349180A1 EP 02290754 A EP02290754 A EP 02290754A EP 02290754 A EP02290754 A EP 02290754A EP 1349180 A1 EP1349180 A1 EP 1349180A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductors
- conductor
- partial
- section
- flat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0009—Details relating to the conductive cores
- H01B7/0018—Strip or foil conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0823—Parallel wires, incorporated in a flat insulating profile
Definitions
- the invention relates to an electrical flat conductor ribbon cable, in which two flat, electrical conductors with an approximately rectangular cross section parallel and at a distance are embedded in a common envelope made of insulating material, of which each consists of at least two sub-conductors, with their flat sides directly next to each other lie (DE 24 39 512 A1).
- FL-BL Flat conductor ribbon cables - hereinafter referred to as "FL-BL" - are because of their flat design used with advantage in wiring technology. You serve for example as connecting lines for printed circuits, for wiring in electrical devices and in motor vehicles.
- One advantage of the FL-BL is that immovable, defined arrangement of their ladder. Via FL-BL signals and currents are also transmitted. The level of the transmissible currents is determined by the conductive cross section of the conductor is determined. If the FL-BL for higher currents the cross section of the conductors must be increased. Leading either to wider FL-BL if using wider conductors to maintain their flexibility sufficient distance from each other, or less flexible FL-BL if thicker conductors are used to obtain a given width become.
- the invention has for its object to the FL-BL described above design that they can be used in a simple manner for higher currents, their maintain good flexibility and maintain a predetermined maximum width should.
- Each conductor of this FL-BL is divided into at least two sub-conductors, which are used for securing a good flexibility of the FL-BL can be made thin.
- the structure the conductor made up of partial conductors also gives the FL-BL improved vibration resistance.
- For the number of sub-conductors per conductor and compliance with their flexibility is only and only the electrically conductive cross section of the individual partial conductors and the relevant leader. In this way there can be an adjustment of the senior Cross-section of the conductor to desired, in particular to increased current strengths be carried out without significantly influencing the flexibility of the FL-BL. This applies, for example, to conductors of constant width, which is therefore unchanged Ensure the overall width of the FL-BL.
- this FL-BL has a ladder can be easily connected without separate contact elements.
- the end of the FL-BL is with the external partial conductors and the between the same existing FL-BL itself mechanically so stable that it without additional contact elements can be used as a plug element.
- the leaders themselves or theirs Partial conductors have the function of plug pins.
- the partial conductors can be Bending back can be fixed in position, for example by gluing. This is in principle, however, not necessary if the end of the FL-BL mating connectors to be plugged in are available which allow lateral evasion prevent the partial conductor.
- the line end as a plug element an even number of sub-conductors per conductor of the FL-BL is appropriate used, half of which on the one side and the other after being bent back other half is on the other side of the FL-BL.
- the FL-BL can also be an odd number of Have partial conductors.
- Fig. 1 is the end of a two electrical conductors 1 and 2 FL-BL shown schematically, the head 1 and 2 of the end of a predetermined length are stripped.
- the two conductors 1 and 2 are flat conductors with a rectangular one Cross section formed. They are preferably made of copper and are in one common sleeve 3 made of insulating material so embedded that they remain the same Distance, run parallel to each other over the entire length of the FL-BL. Heads 1 and 2 can also be made of aluminum or another material that is a good electrical conductor consist.
- the sleeve 3 made of insulating material is preferably produced by means of an extruder to which the Conductors 1 and 2 are continuously fed in parallel to each other.
- a shell 3 can but also serve two tapes of insulating material, which in the continuous flow of brought both sides to the conductors 1 and 2 and with each other and with the Ladders are glued.
- Suitable insulating materials are, for example, polyvinyl chloride, Polyethylene and polyurethane.
- the FL-BL shown in the drawings has two conductors 1 and 2. It can also do more as two conductors, for example eight.
- Each of the flat conductors 1 and 2 consists of illustrated embodiment from two flat partial conductors T1 and T2. Heads 1 and 2 and the partial conductors T1 and T2 can have an exactly rectangular cross section. she but can also have rounded side edges.
- the sub-conductors T1 and T2 each Conductor 1 or 2 can have the same but different widths. So can 3 with three partial conductors T1, T2 and T3, for example, the middle one Partial conductor T3 be wider than the two outer partial conductors T1 and T2. All In the finished conductor 1 or 2, partial conductors lie directly against one another with their flat sides.
- Such a conductor consisting of partial conductors is more flexible than a single layer Conductor with the same cross section. Heads 1 and 2 can therefore be used for a higher one Current load with constant width with a corresponding number of Partial conductors are made thicker. However, narrower conductors 1 and 2 can also be used can be used, which consist of a larger number of partial conductors. As It has turned out to be particularly favorable if each conductor 1 or 2 consists of at least four sub-ladders. An even number of partial conductors is for a symmetrical one Distribution makes sense, for example when making contact with the electrical Next Connect. But there can also be an odd number of sub-conductors per conductor be used.
- the FL-BL is particularly advantageous as a plug-in element on at least one end educated.
- the conductors 1 and 2 are first of a predetermined length from Insulated material of the shell 3 freed, as shown for example in Fig. 1.
- the two partial conductors T1 and T2 are then bent back until they rest against the sheath 3.
- one partial conductor T1 is advantageously on one side and the other partial conductor T2 on the other side of the shell 3.
- An appropriately designed cable end is shown schematically in FIGS. 4 and 5.
- the plug element at the end of the FL-BL is due to the combination of the partial conductors T1 and T2 as well as the FL-BL itself, which is very stable between them.
- separate Contact elements are no longer required, but conductors 1 and 2 or their Subconductors T1 and T2 themselves take on the function of connector pins.
- the end of the FL-BL with the finished plug-in element can directly into one of FIGS. 4 and 6 apparent mating connector G to be inserted, the corresponding Socket contacts is equipped.
- To ensure the good stability of the plug element it makes sense to use, for example, four partial conductors per conductor, two of which are each lie bent back on one side of the FL-BL.
- the partial conductors T1 and T2 are stable in their bent-back position.
- the one on the shell 3 adjacent sub-conductors can - if desired - for example with an adhesive can also be fixed.
- a lateral migration of the partial conductors T1 and T2 at Plugging with the mating connector G is then without separate fixation easily avoided if the mating connector G is in its slot protruding guides 4 is equipped, each in the finished connector lie between the partial conductors.
- Cross section 0.50 mm 2 Number of partial conductors: 2 Cross section of the partial conductors: 0.1 mm x 2.5 mm Current rating: 8 A.
- Cross section 1.125 mm 2 Number of partial conductors: 3 Cross section of the partial conductors: 0.125mm x 3.0mm Current rating: 18 A.
- Cross section 1.50 mm 2 Number of partial conductors: 4 Cross section of the partial conductors: 0.125mm x 3.0mm Current rating: 22 A.
- Cross section 2.40 mm 2 Number of partial conductors: 6 Cross section of the partial conductors: 0.100 mm x 4.0 mm Current rating: 30 A.
- Cross section 4.00 mm 2 Number of partial conductors: 8th Cross section of the partial conductors: 0.125mm x 4.0mm Current rating: 40 A.
Landscapes
- Insulated Conductors (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Multi-Conductor Connections (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
Leiterquerschnitt: | 0,50 mm2 |
Anzahl der Teilleiter: | 2 |
Querschnitt der Teilleiter: | 0,1 mm x 2,5 mm |
Strombelastbarkeit: | 8 A. |
Leiterquerschnitt: | 1,125 mm2 |
Anzahl der Teilleiter: | 3 |
Querschnitt der Teilleiter: | 0,125 mm x 3,0 mm |
Strombelastbarkeit: | 18 A. |
Leiterquerschnitt: | 1,50 mm2 |
Anzahl der Teilleiter: | 4 |
Querschnitt der Teilleiter: | 0,125 mm x 3,0 mm |
Strombelastbarkeit: | 22 A. |
Leiterquerschnitt: | 2,40 mm2 |
Anzahl der Teilleiter: | 6 |
Querschnitt der Teilleiter: | 0,100 mm x 4,0 mm |
Strombelastbarkeit: | 30 A. |
Leiterquerschnitt: | 4,00 mm2 |
Anzahl der Teilleiter: | 8 |
Querschnitt der Teilleiter: | 0,125 mm x 4,0 mm |
Strombelastbarkeit: | 40 A. |
Claims (5)
- Elektrische Flachleiter-Bandleitung, bei welcher mindestens zwei flache, elektrische Leiter mit etwa rechteckigem Querschnitt parallel und mit Abstand zueinander in eine gemeinsame Hülle aus Isoliermaterial eingebettet sind, von denen jeder aus mindestens zwei Teilleitern besteht, die mit ihren Flachseiten direkt aneinander liegen, dadurch gekennzeichnet, daß die Dicke und die Anzahl der Teilleiter (T1,T2) in jedem Leiter (1,2) so bemessen sind, daß bei jedem für einen jeweiligen Anwendungsfall benötigten elektrisch leitenden Querschnitt des Leiters (1,2) eine vorgegebene Biegbarkeit eingehalten ist.
- Leitung nach Anspruch 1, dadurch gekennzeichnet, daß jeder Leiter (1,2) aus einer geradzahligen Anzahl von Teilleitern (T1,T2) besteht.
- Leitung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß jeder Leiter (1,2) aus vier Teilleitern (T1,T2) besteht.
- Leitung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß die Leiter (1,2) zumindest am einen Ende der Leitung abisoliert und zur Bildung eines Steckelements derart bis zur Anlage an der Hülle (3) aus Isoliermaterial zurückgebogen sind, daß pro Leiter (1,2) mindestens ein Teilleiter (T1,T2) auf einer Seite der Hülle (3) und mindestens ein Teilleiter (T1,T2) auf deren anderer Seite anliegt.
- Leitung nach Anspruch 4, dadurch gekennzeichnet, daß die zurückgebogenen Teilleiter (T1,T2) durch Kleben in ihrer Position fixiert sind.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE50201563T DE50201563D1 (de) | 2002-03-27 | 2002-03-27 | Elektrische Flachleiter-Bandleitung |
EP02290754A EP1349180B1 (de) | 2002-03-27 | 2002-03-27 | Elektrische Flachleiter-Bandleitung |
ES02290754T ES2229058T3 (es) | 2002-03-27 | 2002-03-27 | Linea de cinta conductora plana electrica. |
AT02290754T ATE282889T1 (de) | 2002-03-27 | 2002-03-27 | Elektrische flachleiter-bandleitung |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02290754A EP1349180B1 (de) | 2002-03-27 | 2002-03-27 | Elektrische Flachleiter-Bandleitung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1349180A1 true EP1349180A1 (de) | 2003-10-01 |
EP1349180B1 EP1349180B1 (de) | 2004-11-17 |
Family
ID=27798930
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02290754A Expired - Lifetime EP1349180B1 (de) | 2002-03-27 | 2002-03-27 | Elektrische Flachleiter-Bandleitung |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1349180B1 (de) |
AT (1) | ATE282889T1 (de) |
DE (1) | DE50201563D1 (de) |
ES (1) | ES2229058T3 (de) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006051121A1 (de) * | 2005-02-03 | 2006-05-18 | Auto Kabel Managementgesellschaft Mbh | Elektrischer flachbandleiter für kraftfahrzeuge |
DE102005004649A1 (de) * | 2005-02-02 | 2006-08-10 | Panta Gmbh | Flachleiter-Bandkabel |
US9177695B2 (en) | 2006-10-24 | 2015-11-03 | Auto Kabel Managementgesellschaft Mbh | Battery lead |
WO2018202251A1 (de) | 2017-05-04 | 2018-11-08 | Otto-Von-Guericke-Universität Magdeburg, Patentwesen | Flachbandleiter für die hochspannungs-gleichstromanbindung von offshore-windparks |
WO2021160473A1 (de) * | 2020-02-13 | 2021-08-19 | Kromberg & Schubert GmbH Cable & Wire | Gestapelte flachleitung |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2461244T3 (es) * | 2005-02-03 | 2014-05-19 | Auto-Kabel Management Gmbh | Conductor de cinta plano eléctrico para vehículos de motor |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2439512A1 (de) * | 1974-08-17 | 1976-03-04 | Kabel Metallwerke Ghh | Flachleiter-bandleitung |
US5804768A (en) * | 1995-06-05 | 1998-09-08 | Sexton; Robert Jay | Flat surface-mounted multi-purpose wire |
GB2356970A (en) * | 1999-12-03 | 2001-06-06 | Methode Electronics Inc | Flat seamed electrical cable |
-
2002
- 2002-03-27 DE DE50201563T patent/DE50201563D1/de not_active Expired - Lifetime
- 2002-03-27 ES ES02290754T patent/ES2229058T3/es not_active Expired - Lifetime
- 2002-03-27 EP EP02290754A patent/EP1349180B1/de not_active Expired - Lifetime
- 2002-03-27 AT AT02290754T patent/ATE282889T1/de not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2439512A1 (de) * | 1974-08-17 | 1976-03-04 | Kabel Metallwerke Ghh | Flachleiter-bandleitung |
US5804768A (en) * | 1995-06-05 | 1998-09-08 | Sexton; Robert Jay | Flat surface-mounted multi-purpose wire |
GB2356970A (en) * | 1999-12-03 | 2001-06-06 | Methode Electronics Inc | Flat seamed electrical cable |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005004649A1 (de) * | 2005-02-02 | 2006-08-10 | Panta Gmbh | Flachleiter-Bandkabel |
WO2006051121A1 (de) * | 2005-02-03 | 2006-05-18 | Auto Kabel Managementgesellschaft Mbh | Elektrischer flachbandleiter für kraftfahrzeuge |
EP1688966A1 (de) * | 2005-02-03 | 2006-08-09 | Auto Kabel Managementgesellschaft mbH | Elektrischer Flachbandleiter für Kraftfahrzeuge |
EP2383840A3 (de) * | 2005-02-03 | 2014-06-11 | Auto-Kabel Management GmbH | Elektrischer Flachbandleiter für Kraftfahrzeuge |
CN105355294A (zh) * | 2005-02-03 | 2016-02-24 | 欧托凯勃汽车线束(太仓)有限公司 | 多层的扁平电气导线 |
US9177695B2 (en) | 2006-10-24 | 2015-11-03 | Auto Kabel Managementgesellschaft Mbh | Battery lead |
WO2018202251A1 (de) | 2017-05-04 | 2018-11-08 | Otto-Von-Guericke-Universität Magdeburg, Patentwesen | Flachbandleiter für die hochspannungs-gleichstromanbindung von offshore-windparks |
WO2021160473A1 (de) * | 2020-02-13 | 2021-08-19 | Kromberg & Schubert GmbH Cable & Wire | Gestapelte flachleitung |
Also Published As
Publication number | Publication date |
---|---|
EP1349180B1 (de) | 2004-11-17 |
DE50201563D1 (de) | 2004-12-23 |
ES2229058T3 (es) | 2005-04-16 |
ATE282889T1 (de) | 2004-12-15 |
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