EP1291984A1 - Procédé de fabrication d'un connecteur à déplacement d'isolation - Google Patents

Procédé de fabrication d'un connecteur à déplacement d'isolation Download PDF

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Publication number
EP1291984A1
EP1291984A1 EP02019781A EP02019781A EP1291984A1 EP 1291984 A1 EP1291984 A1 EP 1291984A1 EP 02019781 A EP02019781 A EP 02019781A EP 02019781 A EP02019781 A EP 02019781A EP 1291984 A1 EP1291984 A1 EP 1291984A1
Authority
EP
European Patent Office
Prior art keywords
joining
curve
press
force
actual
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP02019781A
Other languages
German (de)
English (en)
Inventor
Eckbert Schwager
Martin Stier
Fred Hackländer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies Inc filed Critical Delphi Technologies Inc
Publication of EP1291984A1 publication Critical patent/EP1291984A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/01—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting unstripped conductors to contact members having insulation cutting edges
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
    • H01R12/675—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals with contacts having at least a slotted plate for penetration of cable insulation, e.g. insulation displacement contacts for round conductor flat cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/0486—Crimping apparatus or processes with force measuring means

Definitions

  • the invention relates to a method for producing an electrical Insulation displacement connection.
  • IDC connectors can have a different number of contacts have.
  • the electrical connection of these contacts with the relevant ones Cables are pressed into the respective insulation displacement connector manufactured.
  • the insulation material of the lines from cut and displaced the flanks or cutting of the contacts, and the copper strands are due to the spring action of the insulation displacement terminals or their cutting edges or flanks are permanently trapped.
  • the aim of the invention is to provide an improved method of the aforementioned To create a way that ensures reliable error detection.
  • this object is achieved by a method for the production an electrical insulation displacement connection, in which at least an electrical line is pressed into an insulation displacement terminal, the Forces occurring during the press-in or joining process are determined and by means of an evaluation unit which varies over time and / or The force curve resulting from the joining path as an actual process curve with at least one Process target curve compared and depending on this comparison a good or bad report is made.
  • a corresponding one is preferably used in the press-in or joining process Force and / or displacement sensors introduced to which during to detect the forces or paths resulting from the press-in or joining process, the measurement values of the evaluation unit supplied by the sensor system are fed in order to determine the actual process curve.
  • the respective press-fit is preferably determined via a respective actual process curve. or joining process completely monitored, d. H. it is preferably done monitoring this process from start to finish.
  • a process-specific curve becomes a process-specific one Tolerance range assigned and a bad or error message only given if the determined actual process curve at least is essentially outside this tolerance range.
  • the tolerance ranges can in particular be the permissible ones Process fluctuations are taken into account.
  • a respective process target curve is preferably previously in the evaluation unit saved.
  • the lines can be pressed in both individually and simultaneously become. From an economic point of view, preferably all lines of a respective connector are pressed in simultaneously.
  • the pressing can in particular by a press tool or the Add or close the cover flap of the relevant connector part respectively.
  • Both individual lines and lined-up lines can be used as cable material Lines such as B. flat cables, ridge cables and / or the like be used.
  • the forces can be introduced into the flow of force by at least one Force sensor can be determined, the one proportional to the respective force Delivers measured value.
  • the force values are recorded as required Precision through one or more of the power flow Force sensors.
  • the joining paths are preferred by at least one the displacement sensor attached to the relevant joining unit is determined, the delivers a measured value proportional to the respective joining path.
  • the actual process curve is preferred formed by the force curve resulting from the joining path.
  • FIG. 1 shows a schematic perspective view of an IDC connector 10.
  • IDC insulation displacement connection
  • the plug connection in question can fundamentally be different Number of contacts or insulation displacement terminals 12 have.
  • the lines 14 can be pressed in individually or simultaneously. Out From an economic point of view, as a rule all lines are used 14 of a respective plug connection pressed in simultaneously.
  • the Pressing in can be carried out both by a press-in tool 16 and by adding or closing a cover flap of the IDC connector 10.
  • Both individual lines 14 and lined-up lines can be used as line material Lines such as B. flat cables, ridge cables and / or the like be used.
  • Figure 3 shows in a purely schematic representation the working principle of Monitoring of the press-in or joining process.
  • the force values are recorded depending on the precision required one or more force sensors 26 introduced into the force flow.
  • the actual process curve 20 can be carried out by the force curve resulting over time t are formed.
  • the process target curve becomes 22 through the force curve resulting from the joining path 1 educated.
  • at least one displacement sensor 28 is attached to the joining unit attached that the measured values obtained are proportional to the joining movement are.
  • a corresponding force and / or Path sensors 26 and 28 are introduced, which during forces or paths resulting from the press-in or joining process to capture.
  • the measured values supplied by this sensor system 26 or 28 are supplied to the evaluation unit 18 in order to derive the actual process curve 20 therefrom determine.
  • the evaluation unit 18 is designed such that one or more process target curves 22 saved and with process-specific tolerance ranges can be provided (cf. in particular also Fig. 4).
  • FIG. 4 shows the desired process curve 22 obtained after teaching assigned tolerance ranges 24.

Landscapes

  • Manufacturing Of Electrical Connectors (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
EP02019781A 2001-09-10 2002-09-04 Procédé de fabrication d'un connecteur à déplacement d'isolation Withdrawn EP1291984A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10144322 2001-09-10
DE2001144322 DE10144322A1 (de) 2001-09-10 2001-09-10 Verfahren zur Herstellung einer elektrischen Schneidklemmverbindung

Publications (1)

Publication Number Publication Date
EP1291984A1 true EP1291984A1 (fr) 2003-03-12

Family

ID=7698354

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02019781A Withdrawn EP1291984A1 (fr) 2001-09-10 2002-09-04 Procédé de fabrication d'un connecteur à déplacement d'isolation

Country Status (3)

Country Link
EP (1) EP1291984A1 (fr)
JP (1) JP2003086323A (fr)
DE (1) DE10144322A1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT413459B (de) * 2003-07-15 2006-03-15 Arc Seibersdorf Res Gmbh Verfahren und einrichtung zur generierung eines schaltsignals
WO2010116339A1 (fr) * 2009-04-09 2010-10-14 Schleuniger Holding Ag Procédé de surveillance d'un processus de sertissage, presse à sertir et produit programme d'ordinateur
DE202013006633U1 (de) 2013-07-24 2013-09-12 Erni Electronics Gmbh & Co.Kg Terminal zur Kontaktierung eines elektrischen Leiters
US8904616B2 (en) 2009-04-09 2014-12-09 Schleuniger Holding Ag Method of monitoring a crimping process, crimping press and computer program product
WO2015010689A1 (fr) 2013-07-24 2015-01-29 Erni Production Gmbh & Co. Kg Terminal permettant la mise en contact électrique d'un conducteur électrique
US9300102B2 (en) 2010-04-13 2016-03-29 Schleuniger Holding Ag Crimping press

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018218371A1 (de) 2018-10-26 2020-04-30 Schäfer Werkzeug- und Sondermaschinenbau GmbH Verfahren zur Überwachung einer Crimpvorrichtung, Überwachungseinheit sowie Crimpvorrichtung

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10125437A (ja) * 1996-05-23 1998-05-15 Harness Sogo Gijutsu Kenkyusho:Kk 自動車用ワイヤーハーネス製造における電線の圧接
US6021567A (en) * 1996-11-22 2000-02-08 Sumitomo Wiring Systems, Ltd. Method for producing an insulation displacement terminal and the same
JP2001183251A (ja) * 1999-12-24 2001-07-06 Auto Network Gijutsu Kenkyusho:Kk 圧接端子の圧接荷重の測定と圧接の良否判定

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19532130C2 (de) * 1995-02-02 2002-08-29 Yazaki Corp Vorrichtung und Verfahren zum Herstellen eines Kabelbaums
JP3119420B2 (ja) * 1995-02-08 2000-12-18 矢崎総業株式会社 圧接ハーネス製造装置及び製造方法
DE10005606C2 (de) * 2000-02-09 2002-02-07 Siemens Ag Vorrichtung zum Anschließen von elektrischen Schaltdrähten an Schneidklemmen

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10125437A (ja) * 1996-05-23 1998-05-15 Harness Sogo Gijutsu Kenkyusho:Kk 自動車用ワイヤーハーネス製造における電線の圧接
US6021567A (en) * 1996-11-22 2000-02-08 Sumitomo Wiring Systems, Ltd. Method for producing an insulation displacement terminal and the same
JP2001183251A (ja) * 1999-12-24 2001-07-06 Auto Network Gijutsu Kenkyusho:Kk 圧接端子の圧接荷重の測定と圧接の良否判定

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT413459B (de) * 2003-07-15 2006-03-15 Arc Seibersdorf Res Gmbh Verfahren und einrichtung zur generierung eines schaltsignals
WO2010116339A1 (fr) * 2009-04-09 2010-10-14 Schleuniger Holding Ag Procédé de surveillance d'un processus de sertissage, presse à sertir et produit programme d'ordinateur
US8671538B2 (en) 2009-04-09 2014-03-18 Schleuniger Holding Ag Method of monitoring a crimping process, crimping press and computer program product
US8904616B2 (en) 2009-04-09 2014-12-09 Schleuniger Holding Ag Method of monitoring a crimping process, crimping press and computer program product
US9300102B2 (en) 2010-04-13 2016-03-29 Schleuniger Holding Ag Crimping press
DE202013006633U1 (de) 2013-07-24 2013-09-12 Erni Electronics Gmbh & Co.Kg Terminal zur Kontaktierung eines elektrischen Leiters
WO2015010689A1 (fr) 2013-07-24 2015-01-29 Erni Production Gmbh & Co. Kg Terminal permettant la mise en contact électrique d'un conducteur électrique
DE102013012251A1 (de) 2013-07-24 2015-01-29 Erni Production Gmbh & Co. Kg Terminal zur Kontaktierung eines elektrischen Leiters
US9444159B2 (en) 2013-07-24 2016-09-13 Erni Production Gmbh & Co. Kg Terminal for contacting an electrical conductor

Also Published As

Publication number Publication date
JP2003086323A (ja) 2003-03-20
DE10144322A1 (de) 2003-03-27

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