EP1275777A1 - Verfahren zum Betreiben eines Kalanders - Google Patents
Verfahren zum Betreiben eines Kalanders Download PDFInfo
- Publication number
- EP1275777A1 EP1275777A1 EP02014484A EP02014484A EP1275777A1 EP 1275777 A1 EP1275777 A1 EP 1275777A1 EP 02014484 A EP02014484 A EP 02014484A EP 02014484 A EP02014484 A EP 02014484A EP 1275777 A1 EP1275777 A1 EP 1275777A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- offset
- roll
- barring
- rollers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000000737 periodic effect Effects 0.000 abstract description 7
- 239000000123 paper Substances 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 11
- 230000005284 excitation Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 208000010201 Exanthema Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000002996 emotional effect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 201000005884 exanthem Diseases 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 244000052769 pathogen Species 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/0073—Accessories for calenders
- D21G1/008—Vibration-preventing or -eliminating devices
Definitions
- the invention relates to a method for operating a Calender with a stack of rolls in one Press level two end rolls and in between several middle rolls has, wherein at least one roller has elastic surface.
- the invention is based on a calender described, for satinizing paper or cardboard webs is used. But it is in the same way also applicable to other material webs where similar problems occur.
- the soft roller When the barring is formed, the soft roller is changed, on their elastic surface. It is not yet fully clarified how this change looks exactly.
- the following options are currently used on: the roller gets a ripple on the surface, i.e. a mountain and valley structure that becomes a roller polygonal or the roller gets alternating in the circumferential direction Zones of different surface quality, for example different roughness.
- the periodic barring formation running in the axial direction Strip on the circumference of the roller.
- Appropriate Stripes then appear on the paper web, at the latest from the time the strips become visible the paper web is to be regarded as a committee.
- the object of the invention is the service life to increase such a roller.
- This task is carried out in a method of the type mentioned at the beginning Kind solved in that at least one roller at periodic intervals across the press plane is transferred.
- a stack of rollers that made up is formed of several rollers, has a variety of natural frequencies.
- natural frequencies of the individual rollers such as natural bending frequencies, meant, but the natural vibrations, which arise from the vibrating roller masses on the spring and damper systems of the intermediate Plastic coverings of the "soft" rollers result.
- An ongoing Calender generates excitation forces, their frequencies are made up of multiples of the roller speeds. These excitation forces can be inhomogeneous, Anisotropies or geometry errors (out-of-roundness) are justified his. Fluctuations in paper thickness can also occur the roll of paper passing through the calender stimulate. A paper web entering the calender is very rough before the smoothing process.
- the time intervals are preferably shorter than an impression time, in the visible barring pattern on the Show the surface of the elastic roller.
- the stamping times are known from experience. For example, they lie for several days. If you look at the time intervals selects shorter and a roll offset, for example every day, about every 24 hours, then you can be relatively certain that an imprint of the Barring pattern on the surface of the soft roller has not yet become visible. You can use this barring pattern So remove it again or at least change it, before the paper web produced is rejected becomes.
- a soft roller is preferably moved. In order to one attacks directly at the place where a disturbance is to be feared. Experience has shown that thus the expression of barring patterns on the soft Roller is best avoided.
- an offset distance pretends and a deviation from it by chance is determined. So you choose one in particular suitable offset distance and allows variations this offset distance only in certain orders of magnitude to. This ensures that you are actually in the optimal range or at least close to the optimum emotional.
- an offset distance in which there is a change in path length on the surface of the Roll in the range from half to a quarter a wavelength that results in a critical natural frequency heard of the roll stack.
- the path length difference arises between two nips, and indeed, the path length between two nips on one Half of the roller larger by the appropriate distance, while being smaller on the other hand becomes.
- This approach has several advantages. To the for one, the offset is relatively small. It lies in the Usually on the order of 10 mm, often too underneath, so that there are no noteworthy ones due to the offset Changes in the geometry of the roll stack results. So you can still assume that the press forces also act in the press plane.
- this configuration has the advantage that a Barring formation at the critical natural frequency does not result or at least very much delayed becomes.
- the offset distance in the area from a quarter to an eighth of the wavelength. You can see the path length difference on the surface the roller by a quarter wavelength generate an eighth wavelength for each nip added (on one half of the roller) or removed (on the other half of the roller). So the offset can be kept relatively small overall.
- time intervals are preferably determined at random. It is also avoided here that the choice of fixed time intervals results in "stationary" states, conducive to the formation of barring patterns could be.
- a time interval pretends and deviations from it by chance certainly. So you stay with the time intervals between the individual offset movements of the Roller in a certain frame or in a certain Order of magnitude and varies, only on the order of magnitude within certain limits, for example ⁇ 20%.
- Fig. 1 shows schematically a calender 1 with two end rolls 2, 3, which are designed as deflection rollers and three center rollers 4-6, which together form one Form the roll stack.
- the roll stack has a roll plane 7, in which the axes of all rollers 2 - 6 lie when the rollers 2 - 6 are arranged exactly one above the other are.
- this roller plane 7 lies for the
- the pressing direction i.e. the direction in which the reels 2-6 pressed against each other.
- rollers 2 - 6 form during operation of the calender in known manner nips 10-13, through which one to be treated Material web is guided. All nips are here formed as so-called soft nips because they are from a hard and limited by a soft roller.
- the middle roller 5 can now periodically offset by a distance X transversely to the roller plane 7 become.
- the path X accordingly forms one Offset of the roller. This offset can vary Way to be set. The considerations necessary for this are first to be explained with reference to FIG. 3 become.
- roller offset which is a path extension between the two nips 11, 12 of a quarter wavelength ⁇ / 4 causes, it can be assumed that at the same excitement from coupling with the two Neighboring rolls with the disturbances separately impress half intensity, so that theoretically a The service life can be doubled. If now before a new Barring pattern is visibly imprinted the roller 5 moved again, for example in Direction to press level 7, then results embossing the surface 9 of the soft roller 5.
- the procedure for calculating a default value for the offset will now be explained using an example become.
- the calender should have a nominal speed of 1280 m / min, i.e. all rollers should be with rotating at a peripheral speed of 1,280 m / min. It is assumed here that the roller 4 has a diameter of 870 mm, the roller 5 has a diameter of 874 mm and the roller 6 a diameter of 878 mm Has.
- the roll circumference is calculated accordingly 2733.1855 mm, 2745.7520 mm and 2758.3184 mm.
- a roll rotation frequency is calculated fw of 7.8053 Hz, 7.7696 Hz and 7.7342 Hz for the rollers 4, 5, 6.
- the closest Barring number becomes the closest integer odd number accepted. This is the number 35. Without the offset it would one assume that 5 on the roller Barring pattern forms with a wavelength that the Circumference (2745.752 mm) divided by 35 corresponds to a wavelength of 78.4501 mm.
- the roll offset X does not have to be carried out very frequently become. If empirical values show that there is a barring pattern after about five days of operation, then it is sufficient if you roll 5 about every 24 or offset X approximately every 48 hours. You can also choose the time intervals according to the Proceed randomly and have a fixed value, for example 24 hours, pretend that then a random number generator Deviations generated, so the roller is shifted in a range of 22 to 26 hours. This also serves to prevent that a certain Pattern forms on the surface of the roller.
- the periodic roll offset is particularly advantageous in calenders that have multiple system natural frequencies. By not having the roll offset a longer period of time, but instead of Changes from time to time, it is possible to change the appearances to eliminate practically all natural frequencies of the system.
- Fig. 2 now shows different ways to To cause roll misalignment. The explanation is given in all cases using the example of the center roller 5, which in one Bearing housing 30 is mounted, which is on the front End of a lever 31 is located.
- the lever is 31 stored with a bearing point 32 in an eccentric sleeve 33. If the eccentric bushing 33 is rotated, then the position of the roller 5 changes in horizontal Direction.
- the lever is 31 stored in a sliding block 34, which is in a housing 35 by a linear drive 36, which is only schematic is shown, can be moved in the housing 35.
- the linear drive can be used, for example, as a threaded spindle will be realized. Also with a threaded spindle relatively precise adjustment movements are possible.
- the lever 31 adjustable in length which is indicated by a double arrow 37 is shown.
- the lever 31 can for example have a telescopic or a prismatic guide.
- the drive of the two movable against each other Parts of the lever can also be threaded (not shown).
- FIG. 2d is the bearing housing 30 connected to the lever 31 via a swivel joint 38.
- the swivel 38 is at the lower end of a mounting plate 39 arranged, which in turn on the lever 31 is attached. An attachment is at the top of course also possible.
- a schematically represented Tilt drive 40 is provided around the bearing housing 30 compared to the lever 31 by a defined amount to tip.
- the adjustment path is designed so that it becomes one Offset X from the press level 7 or into it leads, which in turn is sufficient to train a Barring pattern on the surface of the elastic roller to disrupt or eliminate.
- the offset X ⁇ / 4 ⁇ 20%, i.e. a path length difference of ⁇ / 2 on the surface of the roller 5 to effect, where ⁇ is the wavelength of the newly occurred Barring pattern is.
- ⁇ is the wavelength of the newly occurred Barring pattern is.
- a regular offset of ⁇ / 8 ⁇ 20% is also sufficient, the formation of a barring pattern up to visibility to prevent.
- the offset is conveniently done alternating outside and inside. He can can be carried out automatically, wherein the in Fig. 2nd offset structures shown motor driven are.
Landscapes
- Paper (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
- Fig. 1
- eine schematische Darstellung eines Kalanders,
- Fig. 2
- verschiedene Möglichkeiten zum Einstellen eines Versatzes einer Walze und
- Fig. 3
- eine schematische Darstellung zur Erläuterung der Ausbildung eines Barring-Musters.
Claims (9)
- Verfahren zum Betreiben eines Kalanders mit einem Walzenstapel, der in einer Pressenebene zwei. Endwalzen und dazwischen mehrere Mittelwalzen aufweist, wobei mindestens eine Walze eine elastische Oberfläche aufweist, dadurch gekennzeichnet, daß mindestens eine Walze in periodischen Zeitabständen quer zur Pressenebene versetzt wird.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die Zeitabstände kürzer sind als eine Einprägezeit, in der sich sichtbare Barringmuster an der Oberfläche der elastischen Walze zeigen.
- Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß eine weiche Walze versetzt wird.
- Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß eine Versatzstrecke nach dem Zufallsprinzip ausgewählt wird.
- Verfahren nach Anspruch 4, dadurch gekennzeichnet, daß eine Versatzstrecke vorgegeben und eine Abweichung davon durch das Zufallsprinzip bestimmt wird.
- Verfahren nach einem Ansprüche 1 bis 5, dadurch gekennzeichnet, daß eine Versatzstrecke gewählt wird, bei der sich eine Weglängenveränderung an der Oberfläche der Walze im Bereich von der Hälfte bis einem Viertel einer Wellenlänge ergibt, die zu einer kritischen Eigenfrequenz des Walzenstapels gehört.
- Verfahren nach Anspruch 6, dadurch gekennzeichnet, daß die Versatzstrecke im Bereich von einem Viertel bis zu einem Achtel der Wellenlänge gewählt wird.
- Verfahren nach einem Ansprüche 1 bis 7, dadurch gekennzeichnet, daß die Zeitabstände nach dem Zufallsprinzip bestimmt werden.
- Verfahren nach Anspruch 8, dadurch gekennzeichnet, daß ein Zeitabstand vorgegeben wird und Abweichungen davon durch das Zufallsprinzip bestimmt werden.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10133889A DE10133889C1 (de) | 2001-07-12 | 2001-07-12 | Verfahren zum Betreiben eines Kalanders |
| DE10133889 | 2001-07-12 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1275777A1 true EP1275777A1 (de) | 2003-01-15 |
| EP1275777B1 EP1275777B1 (de) | 2006-11-22 |
Family
ID=7691528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP02014484A Expired - Lifetime EP1275777B1 (de) | 2001-07-12 | 2002-06-29 | Verfahren zum Betreiben eines Kalanders |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US6892631B2 (de) |
| EP (1) | EP1275777B1 (de) |
| CA (1) | CA2393214C (de) |
| DE (2) | DE10133889C1 (de) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009041310A1 (de) | 2008-09-17 | 2010-04-22 | Metso Paper, Inc. | Vorrichtung für eine Faserbahnmaschine und eine Faserbahnmaschine |
| DE102009045824A1 (de) | 2009-10-20 | 2011-04-21 | Voith Patent Gmbh | Kalander |
| EP2806063A1 (de) | 2013-05-20 | 2014-11-26 | Valmet Technologies, Inc. | Verfahren zum Vermeiden von Schwingungen eines Kalenders und Kalender mit einer Anordnung zum Vermeiden von Schwingungen |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10343980B4 (de) * | 2003-09-19 | 2005-08-18 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Kalander |
| FI117301B (fi) * | 2005-02-11 | 2006-08-31 | Metso Paper Inc | Rainankäsittelykoneen telan laakerointi ja menetelmä telavärähtelyn vaimentamiseksi |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3044392A (en) * | 1959-07-10 | 1962-07-17 | Kimberly Clark Co | Papermaking machine |
| DE19601293A1 (de) * | 1996-01-16 | 1997-07-17 | Voith Sulzer Finishing Gmbh | Verfahren und Vorrichtung zum Behandeln einer Materialbahn |
| EP0949378A1 (de) * | 1998-04-06 | 1999-10-13 | Voith Sulzer Papiertechnik Patent GmbH | Walzenmaschine und Verfahren zu ihrem Betrieb |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL299751A (de) * | 1962-10-26 | |||
| FI64902C (fi) * | 1976-03-30 | 1984-02-10 | Wiik & Hoeglund | Foerfarande foer kompensering av valsboejningen i en kalander |
| US4348952A (en) * | 1981-01-19 | 1982-09-14 | Usm Corporation | Cross axis mechanism |
| US4516491A (en) * | 1983-09-30 | 1985-05-14 | Usm Corporation | Roll cross-axis mechanism |
| DE4314653C2 (de) * | 1993-05-04 | 1997-01-30 | Troester Maschf Paul | Mehrzweckkalander |
| US5961899A (en) | 1997-07-15 | 1999-10-05 | Lord Corporation | Vibration control apparatus and method for calender rolls and the like |
| WO1999025921A1 (en) | 1997-11-17 | 1999-05-27 | Valmet Corporation | Method for detecting contamination and/or damaging of a face that runs through a nip or nips in a calender for paper |
| DE10008800B4 (de) | 2000-02-25 | 2005-10-27 | Voith Paper Patent Gmbh | Verfahren zum Betrieb einer Kalanderwalze und Kalanderwalze |
-
2001
- 2001-07-12 DE DE10133889A patent/DE10133889C1/de not_active Expired - Fee Related
-
2002
- 2002-06-29 EP EP02014484A patent/EP1275777B1/de not_active Expired - Lifetime
- 2002-06-29 DE DE50208749T patent/DE50208749D1/de not_active Expired - Lifetime
- 2002-07-11 US US10/192,554 patent/US6892631B2/en not_active Expired - Fee Related
- 2002-07-11 CA CA002393214A patent/CA2393214C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3044392A (en) * | 1959-07-10 | 1962-07-17 | Kimberly Clark Co | Papermaking machine |
| DE19601293A1 (de) * | 1996-01-16 | 1997-07-17 | Voith Sulzer Finishing Gmbh | Verfahren und Vorrichtung zum Behandeln einer Materialbahn |
| EP0949378A1 (de) * | 1998-04-06 | 1999-10-13 | Voith Sulzer Papiertechnik Patent GmbH | Walzenmaschine und Verfahren zu ihrem Betrieb |
Non-Patent Citations (1)
| Title |
|---|
| Y.N. CHEN ET.AL.: "Calender barring on paper machines-practical conclusions and recommendations", TAPPI JOURNAL, vol. 58, no. 8, 1975, pages 147 - 151, XP002216957 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009041310A1 (de) | 2008-09-17 | 2010-04-22 | Metso Paper, Inc. | Vorrichtung für eine Faserbahnmaschine und eine Faserbahnmaschine |
| DE102009045824A1 (de) | 2009-10-20 | 2011-04-21 | Voith Patent Gmbh | Kalander |
| EP2314764A1 (de) | 2009-10-20 | 2011-04-27 | Voith Patent GmbH | Kalander |
| EP2806063A1 (de) | 2013-05-20 | 2014-11-26 | Valmet Technologies, Inc. | Verfahren zum Vermeiden von Schwingungen eines Kalenders und Kalender mit einer Anordnung zum Vermeiden von Schwingungen |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1275777B1 (de) | 2006-11-22 |
| DE50208749D1 (de) | 2007-01-04 |
| US6892631B2 (en) | 2005-05-17 |
| US20030024414A1 (en) | 2003-02-06 |
| CA2393214C (en) | 2007-09-18 |
| DE10133889C1 (de) | 2002-11-28 |
| CA2393214A1 (en) | 2003-01-12 |
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