Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
  • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
  • B65D85/66—Containers, packaging elements or packages, specially adapted for particular articles or materials for jumbo rolls; for rolls of floor covering
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
  • A47B43/00—Cabinets, racks or shelf units, characterised by features enabling folding of the cabinet or the like
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
  • B65D88/00—Large containers
  • B65D88/02—Large containers rigid
  • B65D88/12—Large containers rigid specially adapted for transport
  • B65D88/129—Transporter frames for containers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
  • B65D88/00—Large containers
  • B65D88/52—Large containers collapsible, i.e. with walls hinged together or detachably connected
  • B65D88/522—Large containers collapsible, i.e. with walls hinged together or detachably connected all side walls hingedly connected to each other or to another component of the container

Definitions

• This invention relates generally to collapsible pallet racks and more particularly to a collapsible and stackable steel rack for shipping and storing heavy roll goods.
• a primary object of the present invention is to provide a collapsible and a stackable pallet rack with a hinged arrangement that allows the rack to fold inwardly and downwardly at its sides.
• This rack provides a shipping unit that prevents damage to heavy roll goods during transit and simultaneously provides a cost-effective stackable storage unit.
• a secondary object of the present invention is to provide a cradle that includes a holddown plate which prevents a mandrel from accidently coming off during transit.
• the cradle has a deep inset and the holddown plate are innovative to collapsible pallet racks.
• the present invention returns freight shipping efficiencies not obtainable with prior art devices.
• a tertiary object of the present invention is to use cotter pins to secure upright corner posts in the rack. Such cotter pins are placed above the hinges and are included as a basic safety feature.
• Another safety feature is the use of trapezoidal foot plates reinforced with seven-gauge angle iron to provide added strength in stacking the racks in a nesting arrangement.
• the present invention is a pallet formed of steel in a manner like no other in the industry. It should provide manufacturers and users of large volume papers and films with an economical way to handle a reusable product. Furthermore, the present invention is intended to replace the use of end boards, wooden pallets and cardboard or plastic core plugs that have a limited life and perform only marginally in protecting large product rolls during shipment and storage.
• Fig. 1 is a perspective view of the invention.
• Fig. 2 is a partial lower end view taken along line 2-2 of Fig. 1.
• Fig. 3 is a top plan view of the invention.
• Fig. 4 is a side elevational view taken along line 4-4 of Fig. 1.
• Fig. 5 is an end view of the invention in use.
• a stackable pallet rack 10 is made of steel and is shown in its uncollapsed position.
• the rack 10 has two pairs of upright corner posts 12A and 12D which are foldable inwardly and downwardly in a direction of arcuate arrows A.
• Two long side bars 14 connect opposite corner posts 12A and 12D at their bottom ends 12B.
• Each of the corner posts 12A and 12D has an upper end 12F which sits in each bottom end 12B at a seam 12G.
• a pair of short upper end bars 16A connects adjacent pairs of corner posts 12A and 12D together at their vertical centers 12C while a pair of short lower end bars 16B connects the same adjacent posts 12A and 12D together at their bottom ends 12B.
• Two long middle bars 18 run parallel to the two long side bars 14 and connect opposite lower end bars 16B together.
• a plurality of short cross braces 20 connects each middle bar 18 to its adjacent side bar 14 while at least one middle brace 22 connects the two middle bars 18 together at their centers 18C.
• the two long side bars 14, the two long middle bars 18, the plurality of short cross braces 20 and at least one middle brace 22 form a rigid bed-like structure like no other in the industry.
• a pair of hinge plates 24 A connects the pair of corner posts 12A to one end 14A of the side bars 14 while another pair of hinge plates 24B connects the pair of corner posts 12D to another end 14B of the side bars 14.
• a pair of trapezoidal foot plates 26 A receives the bottom ends 12B of the one pair of corner posts 12A while another pair of trapezoidal foot plates 26B receives the bottom ends 12B of the opposite pair of corner posts 12D.
• a pair of brackets 28 A is secured below each of the lower end bars 16B while another pair of brackets 28B is secured below each side bar 14.
• the brackets 28A and 28B receive prongs of a forklift (not shown) to allow an operator to lift a rack 10 safely.
• the brackets 28 A and 28B are located on all sides of the rack 10, the forklift operator may enter the rack 10 in any one of four directions to remove the rack 10 from a stack thereof.
• Each of the corner posts 12A and 12D has a top end pin 12E which projects into an underside of each of the foot plates 26A and 26B of another rack (not shown) placed on top of the rack 10 to build a stable stack.
• a rectangular box 30 is mounted on top of each lower end bar 16B near to the bottom end 12B of one of the posts 12A and one of the posts 12D. These boxes 30 aid in preventing a large roll (not shown) from shifting in the rack 10.
• a cradle 32 is positioned on top of each upper end bar 16A at their horizontal centers 16C.
• a holddown plate 34 is fastened on top of each cradle 32 to prevent a central mandrel (not shown) of a large roll (also not shown) from jumping out of the cradle 32 in the event that the rack 10 would receive a strong shock from an external force, such as a forklift or an earthquake.
• a name plate 36 may be provided along the side bar 14 to identify either the manufacturer or the owner of each rack 10.
• Fig. 2 is a lower end view of the rack 10 taken along line 2-2 of Fig. 1. In Fig. 2, the comer posts 12D are joined at their bottom ends 12B by the lower end bar 16B. The comer posts 12D sit in the pair of trapezoidal foot plates 26B.
• the ends 14B of the side bars 14 are seen in phantom lines.
• ends 18B of the middle bars 18 are illustrated in phantom lines.
• the brackets 28A and the boxes 30 are seen below and above, respectively, the end bar 16B.
• the placement of the upper ends 12F into the bottom ends 12B of the comer posts 12D at the seam 12G is clearly shown. Bore holes 12H are drilled in alignment with each other at a top of each bottom end 12B and in a mating block 12J of each upper end 12F of the comer posts 12D so that a cotter pin (not shown) may be pushed therethrough to secure the upper end 12F to the bottom end 12B of each comer post 12D at the seam l2G.
• a top plan view of the rack 10 is shown with the corner posts 12A and 12D, each having the top end pin 12E.
• the trapezoidal foot plates 26 A and 26B are made of seven-gauge angle iron.
• the upper end bars 16A connect each adjacent pair of comer posts 12A and 12D together.
• the side bars 14 connect one comer post 12A to the opposite comer post 12D.
• the pair of middle bars 18 extends parallel to the side bars 14 and is joined at their horizontal centers 18C by the middle brace 22.
• the pair of cross braces 20 joins each of the middle bars 18 to the adjacent side bar 14.
• the one pair of hinge plates 24A connects the one end 14A of each side bar 14 to one of the corner posts 12A while the other pair of hinge plates 24B connects the other end 14B of each side bar 14 to the other of the comer posts 12D.
• One pair of top and bottom hinge pins 24C connect opposite ends of each hinge plate 24A between the one end 14A of each side bar 14 and one of the comer posts 12 A.
• another pair of top and bottom hinge pins 24D connect opposite ends of each hinge plate 24B between the other end 14B of each side bar 14 and one of the comer posts 12D.
• Fig. 4 is a side elevational view of the rack 10 taken along line 4-4 of Fig. 1.
• opposite corner posts 12A and 12D are mounted in their foot plates 26B.
• Each of the posts 12A and 12D has the end pin 12E on top.
• the side bar 14 connects the opposite comer posts 12A and 12D at their bottom ends 12B. Ends of the lower bars 16B and the cross braces 20 are shown in phantom lines.
• the name plate 36 is mounted at the middle of the side bar 14.
• Hinge plates 24 A and 24B are shown in solid lines attached to the upper ends 12F of the comer posts 12A and 12D, respectively, in their upright positions.
• Hinge pins 24C and 24D secure the hinge plates 24A and 24B, respectively, at opposite ends 14A and 14B of the side bar 14 with the upper ends 12F of the comer posts 12A and 12D, respectively.
• Figs. 2 and 4 The collapsing of the pallet rack 10 may be best understood with reference to Figs. 2 and 4.
• Fig. 4 the rack 10 is shown with its comer posts 12A and 12D in their upright positions.
• cotter pins 38 are pulled out in a direction of double-headed arrows B from aligned bore holes 12H of Fig. 2 and the upper ends 12F of the comer posts 12A and 12D are pulled slightly upwardly in a direction of arrows C in Fig. 2 to separate them at the seams 12G from the bottom ends 12B.
• the hinge plates 24A and 24B are then rotated 90° about the bottom hinge pins 24C and 24D, respectively, in a direction of arcuate arrows D.
• the hinge plates 24A and 24B each carry with them the upper ends 12F of the corner posts 12A and 12D which likewise rotate 90° from their upright positions to horizontally collapsed positions shown in phantom lines.
• the cotter pins 38 are not lost during the folding steps because they are retained by wires 40 which are secured to sides of the bottom ends 12B.
• Fig. 5 the rack 10 is seen in use in an end view.
• the upper ends 12F of the comer posts 12D are connected together by the upper end bar 16A which carries on top at its horizontal center 16C the cradle 32 with a deep inset and the holddown plate 34 fastened thereto.
• a central mandrel 42 of a large roll 44 of mechanically sensitive goods, such as paper or yarn, rests completely in the deep inset of the cradle 32.
• Each heavy roll 44 is lifted at opposite ends of the mandrel 42 by either a crane or a forklift and is lowered into position in the inset of the cradle 32.
• the holddown plate 34 is then fastened on top of the cradle 32 by pins 46 so that the mandrel 42 is secured in the inset of the cradle 32 in order to prevent it from jumping out in the event that the rack 10 suffers a strong external shock.
• another rack 10 is partially visible with the foot plates 26B of the bottom ends 12B of the comer posts 12D nestled over the top end pins 12E.
• the lower end bar 16B is seen in phantom lines and connects the adjacent bottom ends 12B together.
• Brackets 28A extend below the lower end bar 16B to receive prongs of a forklift (not shown) and allow an operator to remove a rack 10 safely.
• each upper end 12F of the corner posts 12D there are the blocks 12J through which the bore holes 12H are drilled.
• the hinge plates 24B are also shown at the bottom of Fig. 5 with the top hinge pins 24D which attach the hinge plates 24B to the comer posts 12D.
• the box 30 prevents the roll 44 from shifting in the rack 10.

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Pallets (AREA)
• Stackable Containers (AREA)
• Packaging Of Machine Parts And Wound Products (AREA)
• Rigid Containers With Two Or More Constituent Elements (AREA)

Applications Claiming Priority (3)

Publications (2)

Family

ID=24084063

Family Applications (1)

Country Status (5)

Families Citing this family (78)

Citations (4)

Family Cites Families (16)

• 2000
  • 2000-03-10 US US09/523,204 patent/US6279763B1/en not_active Expired - Fee Related
• 2001
  • 2001-03-09 EP EP01920244A patent/EP1261266A4/de not_active Withdrawn
  • 2001-03-09 JP JP2001566402A patent/JP2003526579A/ja active Pending
  • 2001-03-09 AU AU2001247321A patent/AU2001247321A1/en not_active Abandoned
  • 2001-03-09 WO PCT/US2001/007430 patent/WO2001067927A1/en not_active Application Discontinuation

Patent Citations (4)

Non-Patent Citations (1)

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