EP1236563A1 - Elektrische Verbindung mittels Ultraschall-Löten - Google Patents
Elektrische Verbindung mittels Ultraschall-Löten Download PDFInfo
- Publication number
- EP1236563A1 EP1236563A1 EP02001319A EP02001319A EP1236563A1 EP 1236563 A1 EP1236563 A1 EP 1236563A1 EP 02001319 A EP02001319 A EP 02001319A EP 02001319 A EP02001319 A EP 02001319A EP 1236563 A1 EP1236563 A1 EP 1236563A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- housing
- ultrasound
- contact
- cable
- contact area
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/021—Soldered or welded connections between two or more cables or wires
- H01R4/022—Soldered or welded connections between two or more cables or wires comprising preapplied solder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/38—Conductors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/302—Particular design of joint configurations the area to be joined comprising melt initiators
- B29C66/3022—Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
- B29C66/30221—Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being point-like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/302—Particular design of joint configurations the area to be joined comprising melt initiators
- B29C66/3022—Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
- B29C66/30223—Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being rib-like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/526—Joining bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3481—Housings or casings incorporating or embedding electric or electronic elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/707—Cables, i.e. two or more filaments combined together, e.g. ropes, cords, strings, yarns
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
Definitions
- the invention relates to methods and an application of the method according to the respective generic terms of the independent claims.
- the contact partners can be connected to each other in that they be moved through a solder bath.
- the invention is therefore based on the object of a method for connecting a Cable with a housing, a method of making an electrical connection and to indicate an application of the method by which the above-described Disadvantages are avoided.
- the method according to the invention is characterized in that a carrier or a sheathing of the cable or the like made of plastic by means of ultrasound is connected to the housing, which is also made of plastic.
- a carrier or a sheathing of the cable or the like made of plastic by means of ultrasound is connected to the housing, which is also made of plastic.
- an inventive method is characterized in that the in a contact partner arranged within the housing in one Contact area brought together and existing solder material in the contact area is melted by exposure to ultrasound.
- a method according to the invention is characterized in that a carrier or a sheathing of the plastic cable from at least part of the Housing is pierced by means of ultrasound.
- This creates one Recess in the carrier or the sheath of the cable, in which a web-like Forming of the housing, in particular a housing half, engages in order to Strain relief for the electrical cable, in particular to form the flat conductor.
- the housing in particular a housing half, has one or more Elevations (energy direction sensors) based on the effects of ultrasound heat and this heating has the consequence that the carrier or the casing of the cable is pierced.
- Elevations energy direction sensors
- the contact partners to be connected are e.g. B. plugs or sockets, Contact pins or the like and also around electrical conductors, such as. B. round cable with rigid or flexible stranded wire, to rigid or flexible ribbon cable, to plastic embedded lead frames or the like etc.
- electrical conductors such as. B. round cable with rigid or flexible stranded wire, to rigid or flexible ribbon cable, to plastic embedded lead frames or the like etc.
- connection points or the connectors exist from just one plug or socket with a cable or a flat conductor can be connected or also from several adjacent plugs, sockets or electrical conductors.
- the method according to the invention is used Connectors or when connecting electrical conductors, such as in particular Ribbon cables, in vehicle technology, especially in the automotive sector, applied.
- This application is particularly advantageous because it is simple and how a connector or a connection of conductors can be made, the environmental conditions in vehicle technology (such as moisture, fluctuating temperatures, vibrations and the like) withstands.
- they are involved contact partners reliably fixed by the housing and in front of external Influences protected, while on the other hand extremely by the soldered connection is reliable and long-term stable.
- Figure 1 shows an electrical connection using the inventive method is made.
- the two contact partners are, on the one hand, a cable 1 with its internal strand 2 and a flat conductor 3 with a conductor track 4.
- the Flat conductor 3 can be rigid or flexible, with one inside the flat conductor 3 Conductor 4 or a plurality of parallel traces are arranged.
- the End areas of the strand 2 or the conductor track 4 butt in a contact area 5 one on top of the other, with the stranded wire 2 and the conductor track 4 on a non-conductive support 6 (especially made of plastic).
- the ends of the strand 2 and the conductor track 4 are tinned before soldering, it is also conceivable that, for. B.
- the end areas of the Strand 2 and the conductor track 4 are pressed by an elevation 7 onto the support 6, the pressure being generated in that the support 6 and the elevation 7 within a housing 8, which completely encloses the contact area 5, are arranged.
- the lower part of FIG. 1 shows that the support 6 has a tinned area 9 is provided.
- the elevation 7 can be designed punctiform or elongated. About that In addition, there may be one or more.
- the contact area 5 or entire area of an ultrasound exposure e.g. a Ultrasound generating stamp
- an ultrasound exposure e.g. a Ultrasound generating stamp
- the two halves of the Housing 8 towards each other since part of the elevation 7 made of plastic melts.
- the two halves of the housing all around each other due to the action of ultrasound be connected (welded).
- Figure 2 shows in the upper part in a side view and in the lower part in a plan view a connector in which a part of a plug 10 (or a socket) with is a connector 11 to contact the conductor 4 of the flat conductor 3 is.
- a part of a plug 10 or a socket
- the end region of the conductor track 4 and the overlap End region of the connecting piece 11, a tin layer 12 between these two (Solder) is interposed.
- the tin layer 12 is also here by the Ultrasound caused to melt and thus soldered the end areas of the Conductor 4 and the connector 11 in the contact area 5.
- plug 10 Inside the housing 8, only one plug 10 can be present, but as a rule several, in parallel lying plugs 10 (or sockets, contact pins or the like) are arranged, the to connect with a multi-core cable or with a multi-core flat conductor 3 are.
- FIG. 3 shows a socket housing 13 in FIG. 3a, which is approximately U-shaped.
- This socket housing 13 is made of plastic and can for example in Injection molding processes are manufactured.
- the socket housing 13 has a contact 14 (or more) on, at this contact 14 at least one further electrical Conductor (not shown) is connected.
- This socket shown in Figure 3a can also be part of, for example, an electronic circuit, in which case the Socket is arranged on the circuit board of the electronic circuit.
- Figure 3 b shows a connector before its connection to the flat conductor 3, in which the Conductor 4 has been exposed in some areas.
- a designated 15 connector housing again has surveys 7, which cause the surveys 7 to perform Cause ultrasound in the flat conductor 3.
- the flat conductor lies 3 plane-parallel on the connector housing 15, as shown in Figure 3 c.
- the plug into the socket already described be introduced, as shown in Figure 3 d.
- the geometric designs of the plug and the socket are only examples and can be chosen differently, but must correspond to each other.
- the exposed conductor track 4 does not lie completely on the connector housing 15 on, so that the contact 14, the exposed conductor track 4 slightly in the direction of Can press connector housing 15, so that the socket and plug reliably held together become.
- FIG. 4 shows a housing consisting of at least two parts 16 and 17, whereby at the housing half 16, the elevations 7 are arranged. Alternatively or in addition elevations 7 can also be arranged on the housing half 17.
- the middle Survey 7 has the purpose of the energy of the ultrasound in the contact area initiate to melt the tin layer 12 to the two conductor tracks 4 with each other connect to. At the same time, the two outer elevations 7 melt, so that thereby the two housing halves 16 and 17 are connected to one another.
- FIG. 4 a is the establishment of the connection before exposure to ultrasound and in FIG. 4 b after the action of ultrasound, with FIG. 4 b clearly showing that the Elevations 7 are largely melted together, so that the two housing halves 16 and 17 lie almost or completely on top of each other.
- the melting together the elevations 7 on the housing half 16 not only causes the heating of the tin layer 12, but also in the corresponding areas a melting of the housing half 17 so that a complete connection in this area of the two halves 16 and 17 is done.
- Figure 5 shows a connector in which the two housing halves 16 and 17 through Elevations 7 are connected to one another by the action of ultrasound.
- the in Figure 5 a shown elevation 7 penetrates the carrier film of the ultrasound Flat conductor 3 in the areas where there is no conductor track 4, and at the same time a connection with the lower housing half 17, so that not only in this area the two housing halves 16 and 17 are connected to each other, but one Strain relief of the flat conductor 3 is effected.
- FIG. 6 also shows a housing consisting of at least two parts 16 and 17, on one housing half 16, the elevations 7, which act as energy directors are designed for the ultrasonic connection, are arranged.
- the housing half 17 takes at least two conductor tracks 4 lying one above the other in a recess (Flat conductor), these conductor tracks 4 having a solder material in the contact area and are exposed by their bearer.
- This contact area of the housing half 17th correspondingly, the housing half 16 has a further energy direction transmitter 18, which after the connection by means of ultrasound exposure of the two housing halves 16 and 17 (shown in Figure 6 below) has melted the solder and the two Conductor tracks 4 thus electrically connected to each other.
- FIG. 6 shows a method for establishing an electrical connection between two electrically conductive contact partners (conductor tracks 4) are shown, the one in one Housing (housing halves 16, 17) arranged contact partners within the housing are brought together in a contact area and make contact under pressure (by means of the pressure element 18) without solder material. That is at least one Pressure element 18 (or, in the case of a plurality of conductor tracks 4, also a plurality accordingly trained pressure elements) formed or consists of such a material, that the pressure element 18 keeps its shape during and after exposure to ultrasound and in particular no connection with the housing half 17 or a carrier or a sheath of the electrical conductor.
- FIG. 7 shows the same configuration as in FIG. H. that even in the embodiment according to Figure 7, the electrical contacting of the two Conductor tracks 4 by means of pressure, while the two housing halves 16 and 17 from Plastic are welded together due to the effects of ultrasound.
- the Pressure element 18 is formed or consists of a material so that it Pressure element 18 changes its shape during or after exposure to ultrasound, in particular also connects to the housing half 17, so that a welded Print area 19 arises.
- This welded pressure area 19 has the advantage that on the one hand, the two conductor tracks 4 contacted each other due to the pressure effect and on the other hand this contact area is closed off from its surroundings is, so that in particular moisture and dirt particles have no effect have this contact area.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Multi-Conductor Connections (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
- Figur 1
- eine elektrische Verbindung zwischen einem Kabel und einem Flachleiter,
- Figur 2
- eine elektrische Verbindung zwischen einem Stecker und einem Flachleiter,
- Figur 3
- Herstellung eines Steckers und Verbindung mit einer Buchse,
- Figur 4
- Verbindung zwischen zwei Gehäusehälften unter gleichzeitiger Herstellung der elektrischen Verbindung,
- Figur 5
- Herstellung eines Steckers mit Zugentlastung,
- Figuren 6 und 7
- einen Stecker mit Druckelement zur Kontaktierung.
Claims (11)
- Verfahren zum Verbinden eines elektrischen Kabels, insbesondere eines Flachleiters, mit einem Gehäuse, insbesondere ein Stecker- oder Buchsengehäuse, dadurch gekennzeichnet, daß ein Träger oder eine Ummantelung des Kabels aus Kunststoff mittels Ultraschalleinwirkung mit dem ebenfalls aus Kunststoff bestehenden Gehäuse verbunden wird.
- Verfahren zum Herstellen einer elektrischen Verbindung zwischen zwei elektrisch leitenden Kontaktpartnern, dadurch gekennzeichnet, daß die in einem Gehäuse angeordneten Kontaktpartner innerhalb des Gehäuses in einem Kontaktbereich zusammengebracht und im Kontaktbereich vorhandenes Lotmaterial durch Ultraschalleinwirkung zum Schmelzen gebracht wird oder eine Kontaktierung unter Druck ohne Lotmaterial erfolgt.
- Verfahren zum Verbinden eines elektrischen Kabels, insbesondere eines Flachleiters, mit einem Gehäuse, insbesondere ein Stecker- oder Buchsengehäuse, dadurch gekennzeichnet, daß ein Träger oder Ummantelung des Kabels aus Kunststoff von wenigstens einem Teil des Gehäuses mittels Ultraschalleinwirkung durchstoßen wird.
- Kombination von wenigstens zwei Verfahren nach Patentanspruch 1, 2 oder 3.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß mittels der Ultraschalleinwirkung mehrere Teile des Gehäuses miteinander verbunden werden.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß zumindest ein Kontaktpartner vor dem Verlöten verzinnt wird.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß im Kontaktbereich ein Reservoir mit Lötzinn vorhanden ist.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Kontaktpartner im Kontaktbereich stumpf aneinander stoßen.
- Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß sich die Kontaktpartner im Kontaktbereich überlappen.
- Anwendung des Verfahrens, insbesondere nach einem der vorhergehenden Ansprüche, bei Steckverbindern in der Fahrzeugtechnik, insbesondere im Automobilbereich.
- Anwendung des Verfahrens, insbesondere nach einem der vorhergehenden Ansprüche, bei der Verbindung von Leitungen, insbesondere von Flachbandleitungen, in der Fahrzeugtechnik, insbesondere im Automobilbereich.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10107741 | 2001-02-16 | ||
DE10107741 | 2001-02-16 | ||
DE10143908A DE10143908A1 (de) | 2001-02-16 | 2001-09-07 | Elektrische Verbindung mittels Ultraschall-Löten |
DE10143908 | 2001-09-07 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1236563A1 true EP1236563A1 (de) | 2002-09-04 |
EP1236563B1 EP1236563B1 (de) | 2005-12-14 |
Family
ID=26008548
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02001319A Expired - Lifetime EP1236563B1 (de) | 2001-02-16 | 2002-01-18 | Elektrische Verbindung mittels Ultraschall-Löten |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1236563B1 (de) |
AT (1) | ATE312702T1 (de) |
DE (1) | DE50205238D1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012022763A3 (de) * | 2010-08-18 | 2012-04-19 | Schunk Sonosystems Gmbh | Verfahren und anordnung zum verschweissen von elektrischen leitern |
EP3477798A1 (de) * | 2017-10-25 | 2019-05-01 | Tyco Electronics (Shanghai) Co. Ltd. | Montagesystem |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6018127A (en) * | 1997-01-09 | 2000-01-25 | Yazaki Corporation | Wire connection structure |
GB2350732A (en) * | 1999-06-04 | 2000-12-06 | Yazaki Corp | Wire with solder under insulation, for ultrasonic welding |
-
2002
- 2002-01-18 EP EP02001319A patent/EP1236563B1/de not_active Expired - Lifetime
- 2002-01-18 AT AT02001319T patent/ATE312702T1/de not_active IP Right Cessation
- 2002-01-18 DE DE50205238T patent/DE50205238D1/de not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6018127A (en) * | 1997-01-09 | 2000-01-25 | Yazaki Corporation | Wire connection structure |
GB2350732A (en) * | 1999-06-04 | 2000-12-06 | Yazaki Corp | Wire with solder under insulation, for ultrasonic welding |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012022763A3 (de) * | 2010-08-18 | 2012-04-19 | Schunk Sonosystems Gmbh | Verfahren und anordnung zum verschweissen von elektrischen leitern |
CN103118829A (zh) * | 2010-08-18 | 2013-05-22 | 申克索诺系统有限责任公司 | 用于焊接电导体的方法和组件 |
US8870052B2 (en) | 2010-08-18 | 2014-10-28 | Schunk Sonosystems Gmbh | Method and arrangement for welding electrical conductors |
CN103118829B (zh) * | 2010-08-18 | 2016-04-06 | 申克索诺系统有限责任公司 | 用于焊接电导体的方法和组件 |
EP3477798A1 (de) * | 2017-10-25 | 2019-05-01 | Tyco Electronics (Shanghai) Co. Ltd. | Montagesystem |
CN109713544A (zh) * | 2017-10-25 | 2019-05-03 | 泰科电子(上海)有限公司 | 装配系统 |
Also Published As
Publication number | Publication date |
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ATE312702T1 (de) | 2005-12-15 |
DE50205238D1 (de) | 2006-01-19 |
EP1236563B1 (de) | 2005-12-14 |
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