EP1071175A1 - Verarbeitungsmaschine für fahrzeug-spezialkabel - Google Patents

Verarbeitungsmaschine für fahrzeug-spezialkabel Download PDF

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Publication number
EP1071175A1
EP1071175A1 EP00901618A EP00901618A EP1071175A1 EP 1071175 A1 EP1071175 A1 EP 1071175A1 EP 00901618 A EP00901618 A EP 00901618A EP 00901618 A EP00901618 A EP 00901618A EP 1071175 A1 EP1071175 A1 EP 1071175A1
Authority
EP
European Patent Office
Prior art keywords
machine
station
cables
supports
conductors
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP00901618A
Other languages
English (en)
French (fr)
Inventor
Josep Altes Puig
Miguel Lazpiur Lamariano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lear Automotive EEDS Spain SL
Construcciones Mecanicas Jose Lazpiur SA
Original Assignee
Lear Automotive EEDS Spain SL
Construcciones Mecanicas Jose Lazpiur SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lear Automotive EEDS Spain SL, Construcciones Mecanicas Jose Lazpiur SA filed Critical Lear Automotive EEDS Spain SL
Publication of EP1071175A1 publication Critical patent/EP1071175A1/de
Withdrawn legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

Definitions

  • a cable is to be understood as far as the present invention is concerned as a cord formed by several conductors mutually insulated and shielded by a dielectric casing providing the necessary flexibility and strength for use.
  • the machine of the present invention is used for mechanizing braided cables having a cross section of up to 0,22 mm 2 .
  • the invention relates to a machine specially designed to carry out the following functions:
  • said machine is configured as a modular assembly it can comprise more than one station for crimping, placing rubbers and straightening, whilst the station for loading and assembling the terminals which are crimped at the ends of the cables in the connector will be a single station.
  • the machine is semiautomatic needing a single operator who places the connectors and the cables manually in the load station.
  • the machine has a high flexibility due to its configuration and it is easy to be programmed using a computer.
  • the inner conveyor system is a linear conveyor system using pallets in conjunction with a longitudinal shaft located horizontally at the inner part of the machine. Said pallets are reusable and quickly removed. They are provided with cradles to place the connectors and the cables therein.
  • the inner conveyor system with pallets is driven by a longitudinal shaft provided with a labyrinth at the surface thereof mounted inside the machine and driven by an electromotor at the output shaft of which there is a torque reducer servomotor. Movement from the shaft of the reducer is transmitted to the shaft by means of the corresponding belt.
  • the lateral surface of the driving shaft works in collaboration with the corresponding cams or flanges of the pallets, determining stop positions as they pass before the stations for loading, straightening, cutting and peeling, introducing rubbers and crimping and assembling the connectors, and continuing forward as these stations have concluded their work. This is helped by position sensors.
  • the pallets Due to the above mentioned system, the pallets describe a closed circuit moving horizontally when empty through the lower part of the machine driven by endless belts or straps. They are subsequently raised up vertically by means of elevators to the upper part of the machine where they follow the horizontal movement in an opposed direction driven by the above mentioned shaft, until they arrive at the end of the machine where they are descended to the endless belt by means of another elevator.
  • the cradles thereof receive the cables each having two conductors.
  • Each of the cables are disposed in a funnel and they are hold in place by means of mechanical and pneumatic means after its presence has been detected and they have been properly positioned.
  • the corresponding connectors are placed in their cradles which have been designed so that the backpieces can be removed and they can be quickly disposed on said cradles.
  • pneumatic control pistons directly acting on said cradle and moving backwards to others on undergoing a certain resistance as the connector takes up the corresponding cradle precluding movement of the pallet until each cradle is not occupied by its connector. Due to the features of the backpiece, a single connector can only take up a correct position.
  • each conductor comes previously deformed as it was braided forming a cord. Said conductor is then forced to be extended and completely straightened perpendicular to the ideal longitudinal axis of the machine driving shaft. This is carried out by means of pneumatic cylinders provided with grippers which advance and close on the conductor thus stretching them backwards and forcing them to straighten out, opening up said grippers subsequently and moving laterally to repeat the operation on the other conductor of the cord.
  • the pallet coming from the previous straightening station is stopped having the four ends corresponding to the two cables held in place at the cradles thereof.
  • the cables are released from said cradles by actuators and held by manipulators forcing them to be moved up vertically and to advance forward until they become aligned with two cutting heads provided with the corresponding double blades.
  • One pair of such cutting heads advances converging on the conductors by means of two pneumatic cylinders to peel the conductor leaving the copper or aluminium wire naked.
  • the other pair of blades cuts the conductor as the actuators are moving horizontally backwards to cause the conductor to be peeled as it is fastened by the two peeling blades.
  • the conductor is then moved backwards and vertically down until it is disposed again by manipulators in the cradle thereof and held in place therein.
  • the crimping and rubber insertion stations are not described as they comprise presses and conventional devices not being the object of the present invention, In any case, pallets stop at said stations and the cables held in the cradles receive the rubbers and terminals. Movements and parts used to place these conductors in the crimping presses are of the same nature that those used in the cutting and peeling station.
  • the connector is then moved away horizontally and backwards by the robot arm in order to check that the terminal is not mislocated relative to the connector.
  • the previous operations are repeated as many times as necessary so that all the cavities of the connector are occupied by terminals.
  • the operator then removes the connector with the terminals and cables already mounted.
  • the defective pieces are previously discarded into their corresponding ramps with the good ones being previously separated therefrom.
  • the pallets descend by the elevator located at one end of the machine and travel horizontally through the inner part thereof driven by two endless belts.
  • the ends of said endless belts press a stump arranged at the inner part of the pallet until it has been disposed at the opposed end thereof where, by means of a further elevator, is positioned at the upper part of the machine.
  • the cycle of the machine then is being started at the loading station.
  • the machine for mechanizing cables is built on a frame by assembling struts (45) perpendicular to longitudinal members (46) and crosspieces (47), which, in turn, are perpendicular to the longitudinal members (46).
  • the frame rests on the ground through height adjustable feet (48) allowing to even out the machine.
  • Struts (45), longitudinal members (46) and crosspieces (47), are made from conventional profiles and they are designed to fit in supports (49) and held by means of screws (50).
  • the machine (68) of the invention comprises a loading station (68.1) and a connector assembling station (68.2) between which one or more additional stations could be fitted, such as:
  • This structure comprises horizontal plates (51) joining the struts (45) on which longitudinal members (52) are mounted reinforced by handrails (55).
  • U-shaped crosspieces (53) are screwed perpendicular to handrails (55).
  • the crosspieces (53) are secured in struts (45) and reinforcing members (54) provided with side plates (54.1), see figure n° 13.
  • the empty pallets (10) advance.
  • the upper part of the structure is communicated with the lower part thereof by means of elevators (57) located at the ends of the machine (68).
  • shaft (90) is driven by an electromotor (20) coupled to a servomotor which, in turn, is coupled to a torque reducer (21) which shaft is provided with a pulley (21.1) which also transmits movement to pulley (19.5) fitted at the end of shaft (90) by means of a belt (56).
  • Pallets (10) are trapped between the edges of the endless belts (18) and the stump (11) arranged at the inner part thereof and the ends of the endless belts (18) are held in plates (35) as it can be seen from figure n o 1.
  • the pallet (10), as shown in figure n o 5, comprises two platforms (10.1) and (16) separated by a stand (42).
  • the supports (12), (13) are arranged on the first platform (10.1) and they are provided with backpieces to fasten the corresponding connectors.
  • the supports (14-15) for cables (23) are mounted on the second platform. They are provided with a device to fasten the cables (23) and the conductors (23.1) separately.
  • Said device is formed by the U-shaped supports (14-15) between the vertical portions of which there are gaps in the form of a funnel (22) where catches (14.1-15.1) are provided.
  • Said catches (14.1-15.1) are pivotally mounted around the pivot point (15.3-14.3) against the expansible action of an horizontally mounted spring (14.2-15.2), forming the edge (14.4-15.4) of the catches (14.1-15.1) and the edge (14.5-15.5) of the supports (14-15) a funnel (22), see figure n° 5.
  • the loading module or station (68.1) is integrally formed on the frame of the machine and it is hung on the stand (36) and the horizontal extension thereof (36.1).
  • Such station (68.1) is secured to the structure by means of the side plate (41).
  • the stand (36) supports two pneumatic cylinders (38) each provided with two stems (40) guided through the plate (39) that is provided with pistons (25) at the end thereof.
  • control means which cooperate to the operation of the loading station comprising:
  • Operation of the loading station (68.1) is as follows: the operator separates the conductors (23.1) from the cable (23) and places them into the funnel (22) of the cable supports (14) and (15) then acting the pistons (25).
  • the straightening station (68.3) is mounted on a vertical stand (70) and on another horizontal support (71) both reinforced by side plates (70.1) and (71.1).
  • a pneumatic piston (80) is secured provided with a stem at the end of which there is a handrail like pressing member (26) which width is generally similar to that of the platform (16) of the pallet (10), see figure n o 8.
  • pneumatic cylinders (61) are secured with the support (72) which stem acts on a manipulator (27) which acts, in turn, on grippers (28).
  • the grippers (28) along with the manipulator (27) and the pneumatic cylinder (61) can move horizontally from right to left by a linear actuator (73) resting on the stand (71), see figure n° 7.
  • the straightening station as shown in figures n° 7 and 8, is provided with pressing members (26) pneumatically driven by the corresponding cylinders (80) which hold the conductors (23.1) between them and the support (43).
  • Grippers (28) then actuate, sees figure n° 8, swooping down on the conductors (23.1) as the robots (27) advance driven by the pneumatic cylinders (61).
  • the cutting and peeling station (68.4) see figure n° 11, is supported by vertical stands (74), at the ends of which a horizontal extension (74.1) is attached, see figures n° 11 and 12.
  • a horizontal extension (74.1) On such horizontal extension (74.1), there are arranged two vertical action pneumatic cylinders (63) and two linear actuators (30) which are fastened on a linear support (74.2) in the stand (74).
  • a plate (63.2) At the end of the stem (63.1) there is a plate (63.2) which is provided with a further displaced stem (63.3) having supports (33) of cutting blades (31) and peeling blades (32).
  • the actuators (30) are driven in a combined vertical movement by actuators (29) and transmit a vertical and horizontal movement to the gripper (62) holding the support (76) with the catches thereof.
  • the cutting and peeling station (68.4) is provided, at the lower part thereof, with further two pneumatic cylinders (63) which stem (63.1) is vertically guided up and supports by means of a plate (63.2) another displaced stem (63.3) which is provided with blades (31) and (32) and the support (33).
  • the cutting and peeling module is as shown in figures n° 11 and 12. It is provided with a manipulator of the cable (23) helped by a gripper (62), see figure n° 11, collecting the cable (23) and the supports (14) and (15) raising them in a vertical upward movement after they have been released from the catches (14.1-15.1). Then, they are caused to advance horizontally to the cutting and peeling station (68.4). This is carried out by actuators (29) and (30).
  • the station includes two pneumatic cylinders (63) provided with blades (31) and (32) at the ends thereof which are mounted in the supports (33).
  • the connector assembling station as it can be seen from figures n° 13 and 14 comprises stands (77) and handrails (77.1) on which actuators (82) are fitted.
  • Actuators (82) drive the actuators (84) through an angular support (83), said actuators (84) being provided with grippers (84.1) holding the angular support (85) between their jaws (84.2).
  • grippers (84.1) holding the angular support (85) between their jaws (84.2).
  • the robot (65) is located onto the side of the strut (45) and it is allowed to be vertically or horizontally moved by stroke supports (65-67), as well as around itself.
  • the stroke support (65) is provided with grippers (64). Upon grippers (64) become adjusted on the corresponding connector, they are slightly moved backwards by an air chamber (88) arranged in the manipulator (87).
  • cables (23) already crimped along with the terminals are placed in the previous station into the cavities formed inside the connector. This is helped by the same manipulator as described hereinbefore when disclosing the previous modules.
  • Conductors (23.1) are then released and upwardly raised in a vertical movement held through two points and positioned facing to a gripper (64) advancing towards the connector located in the support (12) and (13).
  • the connector is caught between the jaws of the gripper and then is moved backwards again by the robot (65), which is moved vertically as the supports (66) thereof are sliding on the column (67), as it can be seen from figure n° 13.
  • the robot (65) forces it to advance again aligning it with the conductor (23.1) and its terminal, which enters inside the connector (65) moving backwards again a short length to prevent the terminal from being mislocated. This is helped by the air chamber (88) acting in conjunction with a sensor (89) for controlling the position of the grippers (64). Operation is repeated until the connectors of the pallet (10) are provided with the corresponding terminals.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
EP00901618A 1999-02-16 2000-02-09 Verarbeitungsmaschine für fahrzeug-spezialkabel Withdrawn EP1071175A1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ES9900313 1999-02-16
ES009900313A ES2151446B1 (es) 1999-02-16 1999-02-16 Maquina para el mecanizado de cables especiales para automoviles.
PCT/ES2000/000039 WO2000049685A1 (es) 1999-02-16 2000-02-09 Maquina para el mecanizado de cables especiales para automoviles

Publications (1)

Publication Number Publication Date
EP1071175A1 true EP1071175A1 (de) 2001-01-24

Family

ID=8307342

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00901618A Withdrawn EP1071175A1 (de) 1999-02-16 2000-02-09 Verarbeitungsmaschine für fahrzeug-spezialkabel

Country Status (3)

Country Link
EP (1) EP1071175A1 (de)
ES (1) ES2151446B1 (de)
WO (1) WO2000049685A1 (de)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102386544A (zh) * 2011-09-19 2012-03-21 宁波神博电子有限公司 一种rca接插件自动组装注塑成型复合机
CN106058614A (zh) * 2016-06-08 2016-10-26 国家电网公司 高压电缆内应力释放装置及控制方法
CN106584065A (zh) * 2017-02-08 2017-04-26 博格华纳汽车零部件（江苏）有限公司 物料推送机构
CN107078451A (zh) * 2014-10-15 2017-08-18 基斯林机械技术股份有限公司 用于布线电路的电缆序列、制造方法以及应用
CN108258563A (zh) * 2018-01-11 2018-07-06 昆山唯斯达电子科技有限公司 一种插针机
CN109713551A (zh) * 2019-01-17 2019-05-03 襄阳司方德电子有限公司 一种用于生产电缆线束的装置
CN110480702A (zh) * 2019-08-12 2019-11-22 田丽玖 一种排母接线端子生产设备和排母接线端子的裁切方法
CN110788255A (zh) * 2019-11-19 2020-02-14 胜美达电机（广西）有限公司 一种自动生产线
CN111370974A (zh) * 2020-05-07 2020-07-03 许昌学院 一种连接器插片全自动组装工艺
CN111509521A (zh) * 2020-05-07 2020-08-07 许昌学院 一种连接器插片全自动组装设备
WO2020200827A1 (de) * 2019-03-29 2020-10-08 Metzner Maschinenbau Gmbh Vorrichtung und verfahren zur montage eines elektrischen steckverbinders
WO2020234118A1 (de) * 2019-05-17 2020-11-26 Metzner Maschinenbau Gmbh Verfahren, vorrichtung und system zur konfektionierung eines elektrischen kabels
WO2020239522A1 (de) * 2019-05-27 2020-12-03 Metzner Maschinenbau Gmbh Vorrichtung und verfahren zum abisolieren eines kabels sowie system zur konfektionierung eines kabels

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CN114824982B (zh) * 2022-04-11 2022-12-06 安徽思科赛德电子科技有限公司 一种压感式端子一体成型式智能化生产装置

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Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102386544A (zh) * 2011-09-19 2012-03-21 宁波神博电子有限公司 一种rca接插件自动组装注塑成型复合机
CN107078451A (zh) * 2014-10-15 2017-08-18 基斯林机械技术股份有限公司 用于布线电路的电缆序列、制造方法以及应用
CN107078451B (zh) * 2014-10-15 2019-10-01 利塔尔两合公司 用于布线电路的电缆序列、制造方法以及应用
CN106058614A (zh) * 2016-06-08 2016-10-26 国家电网公司 高压电缆内应力释放装置及控制方法
CN106058614B (zh) * 2016-06-08 2018-02-23 国家电网公司 高压电缆内应力释放装置及控制方法
CN106584065A (zh) * 2017-02-08 2017-04-26 博格华纳汽车零部件（江苏）有限公司 物料推送机构
CN106584065B (zh) * 2017-02-08 2019-04-16 博格华纳汽车零部件（江苏）有限公司 物料推送机构
CN108258563A (zh) * 2018-01-11 2018-07-06 昆山唯斯达电子科技有限公司 一种插针机
CN109713551B (zh) * 2019-01-17 2020-08-04 襄阳司方德电子有限公司 一种用于生产电缆线束的装置
CN109713551A (zh) * 2019-01-17 2019-05-03 襄阳司方德电子有限公司 一种用于生产电缆线束的装置
US12107376B2 (en) 2019-03-29 2024-10-01 Metzner Holding GmbH Device and method for assembling an electrical plug connector
WO2020200827A1 (de) * 2019-03-29 2020-10-08 Metzner Maschinenbau Gmbh Vorrichtung und verfahren zur montage eines elektrischen steckverbinders
WO2020234118A1 (de) * 2019-05-17 2020-11-26 Metzner Maschinenbau Gmbh Verfahren, vorrichtung und system zur konfektionierung eines elektrischen kabels
WO2020239522A1 (de) * 2019-05-27 2020-12-03 Metzner Maschinenbau Gmbh Vorrichtung und verfahren zum abisolieren eines kabels sowie system zur konfektionierung eines kabels
CN114270644A (zh) * 2019-05-27 2022-04-01 梅茨纳机械制造有限公司 用于剥离电缆的设备和方法、及用于制造电缆的系统
CN114270644B (zh) * 2019-05-27 2024-05-07 梅茨纳机械制造有限公司 用于剥离电缆的设备和方法、及用于制造电缆的系统
CN110480702B (zh) * 2019-08-12 2021-06-22 深圳市兴霖科技有限公司 一种排母接线端子生产设备和排母接线端子的裁切方法
CN110480702A (zh) * 2019-08-12 2019-11-22 田丽玖 一种排母接线端子生产设备和排母接线端子的裁切方法
CN110788255A (zh) * 2019-11-19 2020-02-14 胜美达电机（广西）有限公司 一种自动生产线
CN111509521A (zh) * 2020-05-07 2020-08-07 许昌学院 一种连接器插片全自动组装设备
CN111370974A (zh) * 2020-05-07 2020-07-03 许昌学院 一种连接器插片全自动组装工艺
CN111370974B (zh) * 2020-05-07 2021-03-30 许昌学院 一种连接器插片全自动组装工艺
CN111509521B (zh) * 2020-05-07 2021-04-16 许昌学院 一种连接器插片全自动组装设备

Also Published As

Publication number Publication date
WO2000049685A1 (es) 2000-08-24
ES2151446B1 (es) 2001-07-16
ES2151446A1 (es) 2000-12-16

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