EP1063104B1 - Dispositif et méthode pour le traitement des bords de feuilles - Google Patents

Dispositif et méthode pour le traitement des bords de feuilles Download PDF

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Publication number
EP1063104B1
EP1063104B1 EP20000113229 EP00113229A EP1063104B1 EP 1063104 B1 EP1063104 B1 EP 1063104B1 EP 20000113229 EP20000113229 EP 20000113229 EP 00113229 A EP00113229 A EP 00113229A EP 1063104 B1 EP1063104 B1 EP 1063104B1
Authority
EP
European Patent Office
Prior art keywords
book block
cutting tool
accommodating
sheet edges
axle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP20000113229
Other languages
German (de)
English (en)
Other versions
EP1063104A3 (fr
EP1063104A2 (fr
Inventor
Franz-Josef Landen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LANDEN, FRANZ-JOSEF
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19948183A external-priority patent/DE19948183A1/de
Application filed by Individual filed Critical Individual
Priority to EP06003569A priority Critical patent/EP1698482B1/fr
Publication of EP1063104A2 publication Critical patent/EP1063104A2/fr
Publication of EP1063104A3 publication Critical patent/EP1063104A3/fr
Application granted granted Critical
Publication of EP1063104B1 publication Critical patent/EP1063104B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C9/00Applying glue or adhesive peculiar to bookbinding
    • B42C9/0006Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C19/00Multi-step processes for making books
    • B42C19/08Conveying between operating stations in machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C5/00Preparing the edges or backs of leaves or signatures for binding
    • B42C5/04Preparing the edges or backs of leaves or signatures for binding by notching or roughening

Definitions

  • the present invention relates to a device for processing sheet edges in the manufacture of books according to the preamble of claim 1 and a method for processing sheet edges according to the preamble of claim 13 (as also in US-A-1 642 866 shown).
  • Bookbinding uses a variety of methods depending on whether hardcover books, soft end-to-end books, paperbacks, or softcover books are produced. However, all these methods, aside from thread stitching or thread sealing, have in common that the individual sheets or book pages in the back, i. at the edge of the sheet, must be glued. For this, the sheet edges are prepared, i. roughened, so that the adhesive penetrates something into the paper fiber to ensure the best possible adhesion of the adhesive. When using folds beyond this fold must be cut open. It is desirable to expose the paper fibers as gently as possible, so that the fibers lie together in the composite and are solidified with each other by additives and / or adhesives.
  • a back or edge edge machining which essentially consists of a tool platform rotatable on an axis in the form of a disk or metal cross or the like. exists, which is equipped with small knives, grooved pins or other teeth and rotates parallel to the lower edge of the sheet.
  • This tool platform or the axis of rotation is operatively connected to a motor, which rotates depending on the tool configuration in a particular case at a relatively high speed, but at least exerts a significant force on the book block to capture all leaf edges to be processed.
  • the book block is in a book block tongs with a certain paper notice, usually 7 to 15mm, taken which .. compresses the individual sheets.
  • the setting of the book block pliers and the counterweight must also be set again and again, depending on the block thickness of the various book block to be edited, consuming.
  • hot glues including adhesives based on polyamide or polyurethane are processed, for example.
  • two shot process or other methods.
  • the hot processing is based essentially on the clamping effect after cooling of the hot glue.
  • cold glues so-called dispersion adhesives are used. These are generally two-phase dispersions, wherein always an aqueous phase is present.
  • the cold glue binding is essentially based on the fact that the aqueous phase seeps into the prepared sheet edge.
  • cold processing is preferred because the books so bound exhibit better flatness than the heat-treated books in which the stapling action of the hot glue prevents the spine from flattening when the book is opened
  • the book notice is deflected following the direction of rotation of the tool.
  • the book block itself is loaded laterally over the entire width enormously, because the tool in principle only the front, or in the case of opposing tools, the rear sheet cuts or rips and is then pressed like a plow through the paper stack.
  • huge engines are required, which work with an unpleasant high noise level.
  • the exposed fibers are also deformed in parallel, i. deflected to the side. This complicates the application of the glue and reduces the strength of the bond.
  • the book block After editing and gluing the sheet edges, the book block passes through one or more processing stations that cut, roughen, or level the book block.
  • the object of the present invention is thus to provide a method and an apparatus of the above-mentioned. To provide species that do not have the disadvantages described and allow a gentle, uniform blade edge processing without great burden of the book block.
  • the solution consists in a device having the features of claim 1 and in a method having the features of claim 13.
  • the present invention is therefore based on a completely different design principle.
  • Individual Fräsepticn are next to each other with a small distance from each other on at least two paired axle systems with receiving axes for one or more Frässcalen.
  • the axle systems are mounted so that each pair is parallel to the lower edge of the block or to the leaf edges, but arranged in opposite directions to each other.
  • the axle systems of each pair are angled at an angle to one another. As viewed in the direction of the forceps, the at least one left axis of each pair rotates clockwise and the at least right axis of each pair rotates counterclockwise.
  • each mill only processes a small part of the book block and does not have to slide through the entire book block. This results in a lower force, which means that the pliers pressing can be reduced. Furthermore, there is less noise pollution.
  • the peripheral speed of the milling discs is dimensioned so that there is a significant removal of the lower edge of the blade. Thus, an exposure of the fiber is achieved and an easing of the immediate Environment of a fiber prevented. There is no hitting or tearing of the sheet edges.
  • the position of the outermost cutting discs also corresponds to the maximum book block thickness to be processed.
  • the paper removal is not "printed" as in the prior art over the entire book block width, but according to the radius of the milling disc immediately after engagement of the cutting device down, usually transported away at an angle of about 135 degrees. This is effected by the fact that the milling discs do not run parallel to the book block as the tools known in the prior art, but work perpendicular to the book block edge. As a result, the paper removal is taken radially and discharged with the air flow down. In addition, the exposed fibers are brushed down and not forward or backward as in the prior art, so that they stand upright and are optimally prepared for gluing.
  • the number and the distance of the cutting discs depend in the individual case on the type of back processing, e.g. Cutting, milling, roughening or leveling, of the selected diameter and thickness and the number of cutting devices per Fräsamperedn.
  • the diameter of the cutting discs and the height of the removed paper are proportional to each other, since the paper removal by attack of the cutting devices on Zenith of the milling disc takes place.
  • Sheet edges prepared in this way are optimally prepared for the gluing, which works with adhesives that can penetrate and thus requires a corresponding adhesion between the sheet edges. But it is also possible to vary these parameters such that the book block instead of a continuous surface is given a certain profile or a gearing. Such sheet edges are optimally prepared for gluing by hot processing.
  • the profile serves as an additional anchoring in the adhesive bed.
  • the advantages of the invention are therefore that the processed paper notice is deflected in two, but opposite directions and thereby cancel them.
  • the special Arrangement of the recording axes to each other eliminates the counterweight or the counter-blade. Due to the special arrangement of the milling discs only a small forceps pressing is required.
  • the glue can be applied parallel to the book fiber, as is desirable for optimal adhesion of the cover. Furthermore, there are also advantages in the processing of papers with line, since no lateral deflection of the paper notice takes place more and thus the milling discs capture the paper fibers and not only the line, so that a better penetration of the fibers with glue and thus better adhesion of the envelope possible are.
  • a first embodiment of the present invention provides that at least two receiving axes which are arranged in pairs at an angle and at an angle to one another and are rotatable relative to one another are provided, which are equipped with two or more cutting disks.
  • the left axis rotates clockwise and the right axis rotates counterclockwise.
  • a second embodiment of the present invention provides that instead at least three pairs of synchronously driven smaller axes are provided which are arranged parallel to the running direction of the book block, the two axes of each pair being counterrotatable to each other and each axis being single Milling tool is equipped. Also in this embodiment of the invention, the left axis of each pair rotates clockwise and the right axis of each pair rotates counterclockwise.
  • each axis of a pair is separated, but driven uniformly, for example.
  • the right axle system is preferably mounted at an angle of about 3 to 12 degrees from the center to the left and the left axle system at an angle of about 10 to 25 degrees from the middle of the night right.
  • the degrees mentioned here are determined by the length of the tool, i. the axes, the caliper speed and the maximum book block width to be processed with the device according to the invention.
  • the diameter of the milling discs can be, for example, 10 to 50 mm.
  • Per milling disc can be provided 50 to 80 teeth, which may additionally have a grinding angle of, for example, 30 degrees. Teeth with a sharpened angle allow a larger area of the leaf edges to be neatly separated. The milling discs touch the book block edge only at its zenith. Thus, the wear is reduced because the attack surface of the milling discs is kept low and constantly changes due to the rotation.
  • the length of the axis systems can vary and depends on the correlation between the adjustment angle and the maximum book thickness.
  • the length assembly is preferably offset. At the same angle of 5 degrees z.
  • the right axle system of a pair is preferably many times longer than the left axle system. This ratio changes with changed adjustment angles.
  • the milling discs on the shorter, for example, left-hand axle system can have more teeth than those on the longer, for example, right-hand axle system.
  • the shorter axis system may have, for example, 3 to 5 milling disks and the longer axle system 9 to 12 milling disks at an angle to the vertical of 3 to 12 degrees (longer axle system) and 10 to 25 degrees (shorter axle system). In this case, the rear cutting discs of the longer axis system will work the central areas of the spine, where there is no significant distraction.
  • a further advantageous embodiment of the device according to the invention provides that it is infinitely variable in height via a corresponding mounting unit or that several cutting tools are arranged in the direction of forceps in succession with increasing height.
  • the operator has the ability to determine the amount of paper removal itself and adapt to the requirements of the case.
  • the device according to the invention can be provided with a suction device, so that the processing of the book block takes place under negative pressure. This and additionally by the angle of attack of the cutting discs ensures that no paper waste is discharged into the environment outside of the device according to the invention.
  • the device according to the invention may be arranged in a closed housing, such that only at the top of the housing for the book passage is opened according to the book block thickness. This housing can be connected in a particularly advantageous manner at the lower end of the suction device.
  • the cutting tool 10 has two receiving axes 20 and 30.
  • the longer receiving axis 20 is arranged in the direction L of the book block 2 to the right of the book block at an angle ⁇ of 11.6 degrees to the vertical and has 12 milling discs 21 with cutting teeth 22. It turns in the direction of arrow A counterclockwise.
  • the shorter receiving axis 30 is arranged in the direction L of the book block 2 to the left of the book block and offset from the longer recording axis 20 at an angle ⁇ of 13.3 degrees to the vertical and has 3 Frässcalen 31 with cutting teeth 32. It turns in the direction of arrow B in a clockwise direction.
  • the cutting teeth 22, 32 are ground in accordance with the installation position and according to the direction of rotation of the receiving axes on the front side at an angle of about 30 degrees.
  • the point of application of each cutter disk 21, 31 on the sheet edges 3 of the book block 2 is marked with P.
  • the angle of the receiving axes 20, 30 and the angled offset of the two receiving axes 20, 30 to each other are chosen so that the first milling disc of the left receiving axis 30 and the second milling disc of the right axis in their zenith P the maximum distance of the book block surface to be machined, ie the block thickness, define. In this case, the rear milling discs of the longer receiving axis 20 machine the central portions of the book block 2.
  • the cutting tool 100 has two axle systems 200 and 300 with numerous receiving axes 200 'and 300'.
  • the here longer axis system 200 is in the running direction L of the book block 2 arranged to the right of the book block at an angle ⁇ to the vertical and has 9 milling discs 210 with Fraszähnen 220.
  • the axes 200 ' rotate in the direction of arrow A counterclockwise.
  • the here shorter axle system 300 is arranged in the direction L of the book block 2 left of the book block and offset to the longer axis system 200 at an angle ⁇ to the vertical and has 5 Frässcalen 310 with cutting teeth 320.
  • the axes 300 ' rotate in the direction of arrow B in a clockwise direction.
  • the cutting teeth 220, 320 are ground in accordance with the installation position and according to the direction of rotation of the receiving axes 200 ', 300' on the front side at an angle of about 30 degrees.
  • the point of application of each cutter disk 210, 310 on the sheet edges 3 of the book block 2 is marked with P.
  • the angle of the Achssyteme 200, 300 and the angled offset of the receiving axes 200 ', 300' to each other are chosen so that the first cutter of the left axle 300 and the fourth milling cutter of the right axle 200 at its zenith P the maximum distance of the book block surface to be processed , ie the block thickness, define.
  • the arrangement of the axle systems 200, 300 can of course also those of the axes 20, 30 in FIG. 1 correspond.
  • the sheet edges 3 of the book block 2 are thus guided over a cutting tool, which consists of at least two axis systems with opposite direction of rotation. These axle systems are parallel to the book block. Each individual picking axis is fitted with a milling disc. With respect to the book block, the axis systems are arranged to offset one another at an angle of e.g. three degrees or more, without the milling discs touching each other.
  • the device according to the invention operates at a speed of the milling disks of 6,000 to 10,000 rpm. This achieves a clean, clearly demarcated separation of the paper fiber. In addition, damage (loosening of the fiber composite) of the adjacent fibers is avoided.
  • the peripheral speed of the cutting discs is continuously adjustable in the embodiment and can thus be optimally adapted to the paper material of the book block.
  • FIG. 3 It can be seen that the direction of rotation of the receiving axes 20, 30 has the effect that the paper waste 4 inside, ie between the receiving axes through, are thrown down so that they in the lower part of the device, for example. A single-handed machine, collected or sucked can be.
  • FIG. 4 The prior art shows FIG. 4 ,
  • the conventional cutting tools such as the schematic in FIG. 4 indicated Frässcale the book block 2 is deflected to the side, so that the paper fibers are exposed only incompletely at the sheet edges.
  • the paper waste 4 fly away to the side where they are harder to catch.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)
  • Details Of Cutting Devices (AREA)
  • Paper (AREA)
  • Treatment Of Fiber Materials (AREA)

Claims (15)

  1. Dispositif pour le rognage des bords de feuilles (3) lors de la réalisation de livres, comportant au moins un outil de coupe (10 ; 100) pour rogner les bords de feuilles (3) d'un corps d'ouvrage (2) défilant à travers l'outil de coupe (10 ; 100), de telle sorte que des fibres de papier sont dégagées le long des bords de feuilles (3), caractérisé en ce que l'outil de coupe (10 ; 100) comporte au moins deux systèmes d'axes (20, 30 ; 200, 300), qui sont appariés et disposés en biais l'un par rapport à l'autre en formant un angle d'ajustage et qui comportent des axes de réception (20, 30 ; 200', 300') pouvant tourner en sens opposé l'un par rapport à l'autre, sachant que les axes de réception (30 ; 300'), disposés à gauche du corps d'ouvrage, par référence au sens de défilement (L) du corps d'ouvrage (2), tournent dans le sens horaire et les axes de réception (20 ; 200'), disposés à droite du corps d'ouvrage, par référence au sens de défilement (L) du corps d'ouvrage (2), tournent dans le sens anti-horaire et chaque axe de réception (20, 30 ; 200', 300') est muni d'un ou de plusieurs disques de fraisage (21, 31 ; 210, 310) qui, sur leur pourtour extérieur, comportent des dispositifs de coupe (22, 32 ; 220, 320).
  2. Dispositif selon la revendication 1, caractérisé en ce que chaque système d'axes ,(200, 300) comporte au moins deux axes de réception (200', 300'), qui sont actionnés de manière synchrone et orientés parallèlement au sens de défilement et qui sont munis chacun d'un disque de fraisage (210, 310), les axes de réception (200', 300') d'un système d'axes étant décalés entre eux.
  3. Dispositif selon la revendication 1, caractérisé en ce que l'outil de coupe (10) comporte au moins deux axes de réception (20, 30), qui sont disposés en biais l'un par rapport à l'autre en formant un angle d'ajustage et sont aptes à tourner en sens opposé l'un par rapport à l'autre et qui sont munis d'au moins deux disques de fraisage (21, 31).
  4. Dispositif selon la revendication 3, caractérisé en ce que l'outil de coupe (10) comporte exactement une paire d'axes de réception (20, 30).
  5. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que les systèmes d'axes (30 ; 300) gauches sont plus courts que les systèmes d'axes (20 ; 200) droits et/ou en ce que les systèmes d'axes (20, 30 ; 200, 300) sont décalés entre eux et/ou en ce que le nombre de dents par disque de fraisage sur les axes de réception est différent.
  6. Dispositif selon la revendication 5, caractérisé en ce que les systèmes d'axes (20 ; 200) plus longs sont disposés en formant un angle de 3 à 12 degrés et les systèmes d'axes (30 ; 300) plus courts sont disposés en formant un angle de 10 à 25 degrés.
  7. Dispositif selon la revendication 6, caractérisé en ce que les systèmes d'axes (20 ; 200), situés à droite du corps d'ouvrage (2), sont disposés en formant un angle de 3 à 12 degrés vers la gauche et les systèmes d'axes (30 ; 300), situés à gauche du corps d'ouvrage (2), sont disposés en formant un angle de 10 à 25 degrés vers la droite.
  8. Dispositif selon l'une quelconque des revendications 3 à 7, caractérisé en ce que pour chaque axe de réception (20, 30) d'une paire, il est prévu un système d'entraînement séparé, en particulier un entraînement par courroie.
  9. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que le diamètre des disques de fraisage (21, 31 ; 210, 310) est de l'ordre de 10 à 50 mm.
  10. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il est prévu pour chaque disque de fraisage (21, 31 ; 210, 310), 50 à 80 dents formant les dispositifs de coupe (22, 32 ; 220, 320), de préférence avec un angle de taille de 30 degrés.
  11. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que l'outil de coupe (10 ; 100) est réglable progressivement en hauteur ou en ce que plusieurs outils de coupe (10 ; 100) sont disposés en hauteur croissante les uns derrière les autres dans le sens de défilement (L) du corps d'ouvrage (2).
  12. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que l'outil de coupe comporte un dispositif d'aspiration destiné à éliminer les chutes de papier générées lors du rognage des bords de feuilles (3).
  13. Procédé pour le rognage des bords de feuilles (3) lors de la réalisation de livres, dans lequel les bords de feuilles (3) d'un corps d'ouvrage (2) sont guidés à travers au moins un outil de coupe (10 ; 100), de telle sorte que des fibres de papier sont dégagées le long des bords de feuilles (3), caractérisé en ce que l'on utilise un dispositif comportant au moins un outil de coupe (10 ; 100) selon l'une quelconque des revendications 1 à 12.
  14. Procédé selon la revendication 13, caractérisé en ce que l'agencement des disques de fraisage (21, 31 ; 210, 310) et la vitesse de rotation des axes de réception (20, 30 ; 200, 300) sont choisis de telle sorte que les bords de feuilles (3) du corps d'ouvrage (2) sont rognées au choix de manière plane ou en ménageant un profil.
  15. Procédé selon l'une quelconque des revendications 13 à 14, caractérisé en ce qu'une dépression est appliquée sur l'outil de coupe.
EP20000113229 1999-06-21 2000-06-21 Dispositif et méthode pour le traitement des bords de feuilles Expired - Lifetime EP1063104B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP06003569A EP1698482B1 (fr) 1999-06-21 2000-06-21 Pince de corps d'ouvrage pour mettre des données des paramètres de production en mémoire

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE19928337 1999-06-21
DE19928337 1999-06-21
DE19948183A DE19948183A1 (de) 1999-06-21 1999-10-05 Verfahren und Vorrichtung zum Bearbeiten von Blattkanten
DE19948183 1999-10-05

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP06003569A Division EP1698482B1 (fr) 1999-06-21 2000-06-21 Pince de corps d'ouvrage pour mettre des données des paramètres de production en mémoire

Publications (3)

Publication Number Publication Date
EP1063104A2 EP1063104A2 (fr) 2000-12-27
EP1063104A3 EP1063104A3 (fr) 2001-09-19
EP1063104B1 true EP1063104B1 (fr) 2009-02-25

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Application Number Title Priority Date Filing Date
EP20000113229 Expired - Lifetime EP1063104B1 (fr) 1999-06-21 2000-06-21 Dispositif et méthode pour le traitement des bords de feuilles

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EP (1) EP1063104B1 (fr)
CA (1) CA2312232C (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7360757B2 (en) * 2004-02-09 2008-04-22 Powis Parker Inc. Stack conditioning apparatus and method for use in bookbinding
DE102012015110A1 (de) 2012-07-30 2014-01-30 Franz Josef Landen Verfahren zur Erhöhung der Klebekraft bei der Buchherstellung unter Verwendung von Dispersionsklebstoffen

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1642866A (en) * 1927-03-21 1927-09-20 R R Donnelley And Sons Company Book binding and covering machine
CH360372A (de) * 1958-05-24 1962-02-28 Gantenbein Willy Verfahren und Einrichtung zum Broschieren von gefalzten Druckbögen durch Verleimen

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CA2312232A1 (fr) 2000-12-21
EP1063104A3 (fr) 2001-09-19
EP1063104A2 (fr) 2000-12-27
CA2312232C (fr) 2010-05-18

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