EP1030884A1 - Melanges polymeres a base de polyolefines et de resines polyamides - Google Patents

Melanges polymeres a base de polyolefines et de resines polyamides

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Publication number
EP1030884A1
EP1030884A1 EP98960108A EP98960108A EP1030884A1 EP 1030884 A1 EP1030884 A1 EP 1030884A1 EP 98960108 A EP98960108 A EP 98960108A EP 98960108 A EP98960108 A EP 98960108A EP 1030884 A1 EP1030884 A1 EP 1030884A1
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EP
European Patent Office
Prior art keywords
extruder
polyamide
peroxide
compound
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP98960108A
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German (de)
English (en)
Inventor
Kjetil Larsen Borve
Hervé CARTIER
Guo-Hua Hu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Borealis AS
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Borealis AS
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Filing date
Publication date
Application filed by Borealis AS filed Critical Borealis AS
Publication of EP1030884A1 publication Critical patent/EP1030884A1/fr
Withdrawn legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene
    • C08L23/06—Polyethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • C08F255/02—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • C08F255/02—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
    • C08F255/04—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms on to ethene-propene copolymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F287/00—Macromolecular compounds obtained by polymerising monomers on to block polymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10—Homopolymers or copolymers of propene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10—Homopolymers or copolymers of propene
    • C08L23/12—Polypropene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00—Use of ingredients characterised by shape
    • C08K7/02—Fibres or whiskers
    • C08K7/04—Fibres or whiskers inorganic
    • C08K7/14—Glass
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene

Definitions

  • the present invention relates to compatibilized blends of polyolefin and polyamide resins, a process for producing such blends, and the use thereof. More particularly, the invention relates to a continuous single step reactive extrusion process comprising a simultaneous grafting of allyl epoxy and styrenic monomers onto the polyolefin resin and then blending therewith a polyamide resin.
  • Polyolefins such as polyethylenes ( PE ) and poly- propylenes (PP)
  • PE polyethylenes
  • PP poly- propylenes
  • Polyolefins have a very low water vapour transmission and a high gas permeability. To reduce the latter, they are often combined with a polyamide (PA), for instance by combining film layers of PO and PA in a laminate. Attempts have also been made to blend polyolefins and polyamides to obtain a composition having both low water vapour and gas permeabilities.
  • PA polyamide
  • polyolefins and polyamides are highly incompatible, and to obtain homogenous blends thereof a compatibilizer is required to improve the miscibility of them through a stabilization of the polymer-polymer interfaces.
  • a commonly used compatibilizing agent is a separately synthesized copolymer, which necessarily will be fairly expensive.
  • a separate compatibilizing agent when a separate compatibilizing agent is used a part thereof will be located away from the polymer- polymer interfaces, i.e. in the bulk regions of the polymer composition, where it is of no use.
  • Another procedure is to graft one or more of the resins to be blended with an appropriate compatibilizing compound.
  • EP 0 363 479 discloses blends of polypropylene with polyamide produced by a two-step method.
  • poly- propylene homopolymer (70%) and PA6 (30%) with added maleic anhydride (0.3%) and a peroxide (0.3%) are mixed in a Henschel mixer at room temperature, and in a second step the obtained blend is extruded in a twin-screw extruder at 220 °C to obtain a masterbatch.
  • the final composition is manufactured by mixing 20 parts of this masterbatch with 30 parts of PA6, 50 parts of PP homopolymer and 10 parts of a styrene rubber (SEBS), where all parts are based on weight, in a Henschel mixer at room temperature, followed by extrusion in a twin-screw extruder at 250 °C.
  • SEBS styrene rubber
  • GB 1403797 discloses a composition prepared by grafting maleic anhydride onto a polypropylene, mixing the obtained material with another amount of the polypropylene, and subsequently mixing the obtained material with a polyamide.
  • US 4 814 379 relates to blends obtained by combining a polyamide with a mixture comprising a maleic anhydride grafted high density polyethylene, a linear low density polyethylene and an EPDM rubber.
  • US 5162422 relates to a PP/PA composition prepared by a two-step process.
  • a polypropylene and an un- saturated carboxylic acid and a peroxide are mixed in a highspeed mixer, and in a second step the obtained mixture is extruded in a twin-screw extruder through a reaction zone.
  • the polyamide and an impact-modifying rubber are extruded in another extruder, and the melt streams from the two extruders are combined.
  • the present invention provides a compatibilized polymer blend comprising a polyolefin and a polyamide, wherein said polyolefin being copolymerised with allyl epoxy and styrenic compounds.
  • the present invention also provides a process of producing an in situ compatibilized blend of polyolefin and polyamide resins by a continuous single step extrusion process performed in an extruder, by introducing into a first feed zone of the extruder a polyolefin resin; an allylepoxy compound having the formula
  • R is H or a C ⁇ alkyl
  • R x is -(CH 2 ) n -, -C(O)O-(CH 2 ) n - or -(CH 2 ) n -O-, and n is an integer of 1 to 4
  • a styrenic compound having the formula:
  • R 2 is H, OH, CH 3 or allyl; and a peroxide being a free radical initiator, and subjecting these components to a continuous blending while heating to a temperature which is higher than the melting point of the polyolefin resin and the decomposition temperature of said peroxide, introducing the polyamide resin into the extruder barrel in a second feed zone located downstream the first one at a position along the extruder barrel where said polyolefin resin is in a molten state, and blending said polyamide resin with the molten polyolefin resin while heating until a homogeneous blend is achieved, and extruding the obtained blend.
  • a peroxide being a free radical initiator
  • the obtained polymer compositions may be converted into packaging materials intended for the packaging of goods that require a low water vapour transmission rate and low gas and flavour permeabilities.
  • the compatibilized blends of the present invention comprising a polyolefin resin and a polyamide resin, are obtained by an extrusion process performed at such conditions that there will be substantially no degradation of the polyolefin and polyamide resins by chain scissions.
  • extrudable polyolefins may be used in the in situ grafting and blending process of the present inven- tion.
  • Preferred polyolefins are those belonging to the group comprising polyethylene and polypropylene homopolymers, random copolymers of propylene or ethylene with comonomers, and block copolymers of propylene or ethylene with comonomers. More preferred are polypropylene homopolymers; copolymers of propylene with preferably not more then 20 % by weight of ethylene; copolymers of propylene with butadiene and optionally ethylene; copolymers of propylene with other ⁇ -olefins; low density polyethylene; and high density polyethylene.
  • the polyolefin resin is selected from the group comprising the polypropylene and low density polyethylene copolymers mentioned above.
  • the polyolefin resins may be used in the form of granules or powder, preferably as a flowable powder.
  • the polypropylene resins used in the present invention may comprise a single grade of polypropylene, or a mixture of two or more of the above mentioned polypropylenes.
  • Preferred poly- propylenes are those having a molecular weight from 150,000 to 500,000 g/mole, and a melt flow rate from 0.2 to 100 g/10 min. , more preferably from 0.2 to 50 g/10 min. (determined according to ASTM D 1238 at the conditions of 230 °C and 2.16 kg load).
  • Preferred polyethylenes are those having a density from
  • melt flow rate from 0.5 to 50 g/10 min, more preferably from 1 to 30 g/10 min (determined according to ASTM D 1238 at the conditions of 190 °C and 2.16 kg load).
  • polyamides may be used.
  • examples of particularly useful polyamides are poly- caprolactam (PA6), polyhexamethylene adipamide (PA66), poly- hexamethylene azaleamide (PA69), polyhexamethylene sebacamide (PA610), polyhexamethylene dodecandiamide (PA612), and poly- ( ⁇ -aminoundecanoic acid) (PA11).
  • PA6 poly- caprolactam
  • PA66 polyhexamethylene adipamide
  • PA69 poly- hexamethylene azaleamide
  • PA610 polyhexamethylene sebacamide
  • PA612 polyhexamethylene dodecandiamide
  • PA11 poly- ( ⁇ -aminoundecanoic acid)
  • Particularly preferred polyamides are the polycapro- lactams (PA6) of suitable viscosities.
  • the monomeric allylepoxy compound to be grafted onto the polymer chains must contain polar or functional substituents.
  • Such monomers are preferably chosen from the group comprising the allylepoxy compounds having the formula:
  • R is H or a C ⁇ alkyl
  • R x is -(CH 2 ) n -, -C(O)O-(CH 2 ) n -, or -(CH 2 ) n -O-, and n is an integer of 1 to 4.
  • R is H or CH 3 , more preferably CH 3 .
  • R x is preferably -C(O)O-(CH 2 ) n -.
  • the most preferred compound is glycidyl methacrylate (GMA).
  • GMA glycidyl methacrylate
  • Suitable styrenic compounds are those having the formula:
  • R 2 is H, OH, CH 3 or allyl.
  • R 2 is H, making styrene the preferred styrenic compound.
  • the styrenic compound is also assumed to stabilize by delocalization the free radical species that are present during the blending process. Compounds other than those mentioned above, having conjugated unsaturated double bonds, such as quinone, may give similar results.
  • the allylepoxy and styrenic compounds are used in about equal molar quantities. Based on weight, the amounts used of each of the two types of grafting monomers are in the range from 1 % to 10 %, preferably from 1 % to 7 %, more preferably from 1 % to 5 % by weight, based on the weight of the polypropylene resin. To initiate the grafting reactions any peroxide compound generating free radicals upon heating to a suitable decomposition temperature may be used.
  • alkyl peroxide initiators have been found to give acceptable results: 2, 5-dimethyl-2, 5-bis( t-butylperoxy)hexane (DHBP); 2,5-dimethyl-2,5-bis(t-butylperoxy)-3-hexyne; ⁇ , -bis- (t-butylperoxy)diisopropylbenzene and dicumylperoxide (DCUP).
  • DHBP 2, 5-dimethyl-2, 5-bis( t-butylperoxy)hexane
  • DCUP dicumylperoxide
  • the process according to the present invention is most suitably performed by the use of an extruder, preferably a double screw extruder having co-rotating intermeshing screws of suffici- o ent length, for example a length/diameter ratio, L/D, of 42.
  • the extruder is provided with two feed hoppers, a first feed hopper located at the main feeding point of the extruder, and a second feed hopper located in a distance of approximately 0.4 «L downstream of the first one.
  • the extruder barrel becomes s divided into two main zones, a first zone between the two feed inlets, and a second zone between the second feed inlet and the die.
  • the two feed hoppers are connected with a feeding device, from which the starting material is continuously fed at a controlled rate into the extruder.
  • the first hopper contains the polyolefin resin in admixture with the styrenic compound, optionally also the allylepoxy compound and the initiator. Optionally, these components may be premixed before being conveyed to the first feed hopper.
  • the used allyl epoxy 5 monomers are maleic anhydride (MAH) or glycidylalkyl acrylate (GMA), and the styrenic compound is styrene.
  • the polyolefin melt should have a level of MAH or GMA of 1 to 10 % by weight, preferably 2 to 5 % by weight, and a corresponding level of styrene, based on the neat polyolefin resin.
  • the second hopper in a position 0.4 L downstream of 5 the first hopper, contains the polyamide resin which is therefrom introduced into the extruder.
  • melt processing temperature for polypropylenes is in the range from about 180 °C and upwards, and for polyamides in the range from about 220 °C and upwards.
  • processing temperatures s must not be so high that any substantial degree of degradation of the polymer resins will take place. The temperature of the melt should therefore not exceed about 300 °C.
  • the present extrusion process is preferably carried out in an inert atmosphere, such as a nitrogen atmosphere, which readily can be accomplished by flushing the feed hoppers with nitrogen.
  • the polymer chain scissions and hence the molecular s weights of the present blends can be controlled by the use of the comonomer system described herein. It is believed that the styrenic compound will function as a chain transfer agent in the grafting reactions. Compared to traditional grafting and blending processes where no chain transfer agent is used, the present o process can be performed with less degradation of the polypropylene resin.
  • the styrenic compound also functions as a comonomer and will react with the allylepoxy monomer, which results in a random copolymer.
  • the side chains grafted onto the polypropylene 5 backbone will be random copolymers of these two species.
  • the simultaneous grafting reactions of the two monomers provide a synergistic effect resulting in a higher grafting efficiency and a higher amount of monomers being grafted onto the polypropylene resin compared to other grafting processes. Consequently, the 0 number of polar groups in the final, grafted polypropylene resin will increase. It is assumed that said polar groups will react with the functional groups of the polyamide at the interfaces between the polypropylene and polyamide fractions. Hence, there will be a minor amount of more or less weak crosslinking bonds 5 between the polypropylene and polyamide resins with the allylepoxy compound as bridging species.
  • the final blend will consist of a continuous matrix and a dispersed phase.
  • either of the polypropylene and the polyamide resin may constitute the matrix with the other resin constituting the dispersed phase.
  • the polypropylene constitutes the matrix with the polyamide as the dispersed phase.
  • blends obtained by the present invention preferably contain less than about 40 % by weight of the polyamide component, based on the total weight of the final composition.
  • Blends having improved properties may contain 30 % by weight or less of the polyamide component, for instance 20 % by weight, or 15 % by weight. Even compositions containing only 1 % by weight of polyamide will have improved, useful properties.
  • thermoplastic processing o may also be added to the composition, for instance colouring agents, UV absorbers, heat-stabilizers, antistatics, etc., which are well known to any person skilled in the art.
  • composition of the present invention may also be blended with any fillers suitable for use with polyolefins and 5 polyamides.
  • fillers are talc, mica, and barium sulphate.
  • reinforcing fibres in particular glass fibres, may be incorporated.
  • the purpose of using fillers or fibres is to improve the modulus of elasticity and the heat deformation resistance.
  • the use of such fillers or fibres is also well known 0 to any skilled person.
  • compositions of the invention are endowed with favourable properties from both the polypropylene and polyamide components of the composition.
  • Com- 5 pared to common polypropylene materials the compositions of the invention will have a better oxygen barrier, improved print- ability, higher impact strength and higher modulus of elasticity.
  • the composition is particularly suited for conversion to extrusion blown or cast films and sheets, and for injection moulding.
  • the compositions of the present invention may be used in packages intended for the packaging of products that require a low water vapour transmission rate and low gas and flavour permeabilities.
  • the s compositions of the present invention are well suited for use in food packaging and in the packaging of technical products that require a high to medium barrier against gases, such as oxygen, and against flavour components, such as hydrocarbons.
  • the extruder used in the examples was a ZSK30 Werner &
  • a second feed hopper defining a second feeding point.
  • the temperatures of the extruder were set at about 200 °C in the zone between the two feed hoppers, and at about 250 °C downstream of the second feed hopper.
  • the temperature profile was adjusted to obtain at the extruder die a melt temperature of about 250 °C.
  • the extruder was run wit a screw rotation speed of about 100 rpm, giving a output of about 5 kg/h.
  • the polymer melt was extruded as strands which were cooled and continuously pelletized in a water bath in an expedient manner.
  • the polyolefin resin admixed with styrene, maleic anhydride (MAH) or glycidyl methacrylate (GMA) , and peroxide was conveyed to the first feed hopper and then introduced into the extruder in the first feeding point.
  • the polyamide resin was conveyed to the second feed hopper and introduced into the extruder in the second feeding point.
  • the obtained compositions were tested for the following critical properties.
  • the modulus of elasticity (E-modulus) was determined according to ISO 527, based on the stress-strain curves recorded by tensile testing.
  • Impact strengths were determined as the total energy of break by the method of a falling dart according to ISO 6603/1. s Moulded disks of thickness 3 mm and testing temperatures of 23 °C and -20 °C, respectively, were used.
  • Oxygen permeabilities were measured in 1 mm thick injection moulded disks at 23 °C by the use of a common "Oxtrans" apparatus. 0 Water vapour transmission rates (WVTR) in sheets injection moulded from the obtained polymer blends were determined at 23 °C according to the procedure of ASTM D 3985.
  • HDT Heat distortion temperatures
  • polystyrene resin As the polyolefin was used a polypropylene (PP) block copolymer o ("Borealis P 401H", commercially available from Borealis AS, Norway), an as the polyamide (PA) was used a PA6 low viscosity grade ( "Ultramid B3", commercially available from BASF GmbH, Germany).
  • the amounts of polypropylene and polyamide comprised 85 % and 15 %, respectively, by weight of the combined amount of the 5 polymer resins.
  • the peroxide used was tert-butyl-peroxybenzoate, added in an amount of 0.25 % by weight of the polymer resins.
  • the allyl epoxy compound was glycidyl methacrylate (GMA) added in an amount of 3 % by weight of the polymer resins.
  • GMA glycidyl methacrylate
  • the styrene was introduced in an amount corresponding to a molar ratio between GMA and styrene of 1:1.
  • Example 1 was repeated, except that the amount of polyamide was 20 %.
  • Example 1 was repeated, except that instead of GMA it was used maleic anhydride (MAH) in an amount of 2 % by weight.
  • MAH maleic anhydride
  • Example 1 The polypropylene and polyamide grades of Example 1 were combined in the same amounts used in Example 1, i.e. 85 % and 15 % by weight, respectively, and admixed with 2 % by weight of a compatibilizing agent consisting of a polypropylene grafted with maleic anhydride (PP-g-MAH), which had been prepared in advance in accordance with the disclosure of International Patent Application WO 94/15981.
  • This compatibilizing agent is also commercially available under the trade name of "Epolene E-43" from Eastman Chemicals, USA.
  • the polypropylene, the compatibilizing agent and the polyamide were combined and fed into the extruder in the first feeding point.
  • the extrusion conditions were as in the preceding examples.
  • Example 3 was repeated, except that the amount of polyamide was 30 %.
  • Example 6 Example 1 was repeated, except that the polyamide PA6 was of a high viscosity grade ( "Ultramide B4", commercially available from BASF) and that the allyl epoxy compound was maleic anhydride (MAH) added in an amount of 2 % by weight. The styrene was introduced in an amount corresponding to a molar ratio between MAH and styrene of 1:1.
  • Example 6 was repeated, except that the amount of polyamide was increased to 20 % by weight.
  • Example 8
  • Example 6 was repeated, except that the amount of polyamide was increased to 30 % by weight.
  • Example 1 The polypropylene copolymer used in Example 1 was blended mechanically with 20 % by weight of the polyamide PA6 low viscosity grade used in Example 1. This mixture was then introduced into the extruder in the first feeding point.
  • the extrusion conditions were as in the preceding examples. No grafting monomers or peroxide were present.
  • the modulus of elasticity and oxygen permeability depend more on the total content of polyamide and less on the compatibility of the constituents.
  • the obtained results indicate that the novel one-step technology provides an efficient compatibilization starting with the pure polymers, a suitable peroxide and grafting monomers.
  • Example 6 was repeated, except that the polypropylene was replaced by a low-density polyethylene (LDPE) ("Borealis LE 0422", commercially available from Borealis AS, Norway) having a density of 0.922 g/cm 3 and a melt flow rate of 2.1 g/10 min (190 °C/2.16 kg) and the polyamide was replaced by a very high viscosity grade PA6 ( "Ultramide B5", commercially available from BASF, Germany).
  • LDPE low-density polyethylene
  • PA6 "Ultramide B5"
  • Example 11 The LDPE and PA grades and amounts of Example 11 were used.
  • the LDPE and PA resins, as well as the compatibilizing agent were together introduced into the extruder in the first feeding point. The extrusion conditions of the preceding examples were used.
  • Example 12 was repeated, except that the amount of PA was 7.5 % and the amount of compatibilizing agent was 2.5 % by weight.
  • Example 11 The results obtained in Examples 11 to 14 are presented in Table 3. The results show that the composition of the present invention (Example 11) has an improved oxygen barrier, i.e. a reduced oxygen permeability, while the water vapour transmission rate is kept at the favourable level of pure low density polyethylene ( Example 14) . TABLE 2
  • Examples 15 to 18 below demonstrates the effect of adding glass fibres to the composition of the invention.
  • Example 15 relates to a composition without reinforcing glass fibres, s while Examples 16 and 17 relate to a composition containing glass fibres.
  • Examples 15 to 17 are according to the invention, while Example 18 is a comparative example. Experimental details and obtained results are presented in Table 3.
  • a polyamide PA66 grade ( "Ultramide A45”, commercially available from BASF, Germany) was introduced into the extruder in the second feeding point. The amount of PA66 comprised 40 % by weight.
  • the peroxide used was tert-butyl- 0 peroxybenzoate in an amount of 2.5 % by weight of the total amount of the polymeric resins ( as in the preceding examples ) .
  • maleic anhydride MAH
  • styrene was introduced in an amount corresponding to a molar ratio between MAH and styrene of 5 1:1.
  • the extrusion conditions were as specified above.
  • Example 15 was repeated, except that the polyamide had in advance been thoroughly mixed with short glass fibres having 0 a length of 4.5 mm and a sizing of amino silane in an amount of 0.7 % by weight. This mixture of polyamide and glass fibres was introduced into the extruder in the second feeding point.
  • the final product comprised 40 % by weight of PP, 40 % by weight of PA66 and 20 % by weight of glass fibres, where all percentages 5 are based on the combined weight of the polymeric resins and glass fibres.
  • Example 17 Example 17
  • Example 16 was repeated, except that the amount of PP was 30 %, the amount of PA66 was 40 %, and the amount of glass was 30 % by weight.
  • Example 17 was repeated, except that no allyl epoxy compound or styrene were added.
  • Example 18 where no grafting took place, the obtained composition had inferior properties compared to the composition of Example 17. This clearly demonstrates that compatibilization is obtained also in glass fibre reinforced compositions of the invention, and that the compatibilization has a positive influence on the mechanical properties of the composition.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

Composition polymère qui est constituée d'un mélange compatibilisé d'une polyoléfine greffée avec un composé allyle époxy copolymérisé et un composé styrène, et d'un polyamide. On obtient ladite composition en greffant la polyoléfine avec un composé allyle époxy et du styrène en présence d'un peroxyde dans un processus d'extrusion réactif à une seule étape. Ladite composition peut être utilisée pour l'emballage de produits alimentaires et d'autres produits nécessitant une barrière améliorée contre l'oxygène.
EP98960108A 1997-11-19 1998-11-17 Melanges polymeres a base de polyolefines et de resines polyamides Withdrawn EP1030884A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
NO975310 1997-11-19
NO975310A NO975310D0 (no) 1997-11-19 1997-11-19 Fremgangsmåte for fremstilling av polymerblandinger basert på polyolefin og polyamid
PCT/NO1998/000341 WO1999025767A1 (fr) 1997-11-19 1998-11-17 Melanges polymeres a base de polyolefines et de resines polyamides

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EP1030884A1 true EP1030884A1 (fr) 2000-08-30

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BR (1) BR9814228A (fr)
CA (1) CA2310611A1 (fr)
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WO (1) WO1999025767A1 (fr)

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CN102775779B (zh) * 2012-03-12 2014-04-09 东莞市信诺橡塑工业有限公司 原位反应增容法制备聚酰胺11/高密度聚乙烯组合物及其制备方法
CN102634195B (zh) * 2012-04-27 2014-04-09 东莞市信诺橡塑工业有限公司 超韧绿色尼龙11合金及其制备方法
CN102827473B (zh) * 2012-08-09 2014-01-15 东莞市信诺橡塑工业有限公司 原位法制备超韧尼龙6合金及其方法
CN102827472B (zh) * 2012-08-09 2014-02-26 东莞市信诺橡塑工业有限公司 原位法制备超韧绿色尼龙11合金及其方法
CN102827474B (zh) * 2012-08-09 2014-01-15 东莞市信诺橡塑工业有限公司 原位法制备超韧尼龙66合金及其方法
EP2930208B1 (fr) * 2012-12-04 2017-11-01 Braskem S.A. Procédé de compatibilisation de mélanges de polypropylène, mélange de polypropylène et son utilisation, produit et agent initiateur de compatibilisation de mélange de polypropylène
CN105566901A (zh) * 2016-02-01 2016-05-11 佳易容相容剂江苏有限公司 聚酰胺/聚烯烃合金材料及其原位接枝制备方法
CN111393690A (zh) * 2019-11-25 2020-07-10 浙江工业大学 一种通过一步法制备高强度高韧性聚丙烯/玻璃纤维复合材料的方法
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CN117467212A (zh) * 2023-10-24 2024-01-30 广东爱丽斯包装有限公司 一种高阻隔pe复合包装膜及其应用

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AU1578399A (en) 1999-06-07
BR9814228A (pt) 2000-10-03
WO1999025767A1 (fr) 1999-05-27
NO975310D0 (no) 1997-11-19
JP2001523745A (ja) 2001-11-27
CA2310611A1 (fr) 1999-05-27
CN1286717A (zh) 2001-03-07

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