EP1002325A1 - Procede pour determiner des donnees specifiques d'appareils de commutation au niveau de contacts installes dans lesdits appareils de commutation et/ou donnees specifiques de fonctionnement dans un reseau commute de fa on correspondante - Google Patents
Procede pour determiner des donnees specifiques d'appareils de commutation au niveau de contacts installes dans lesdits appareils de commutation et/ou donnees specifiques de fonctionnement dans un reseau commute de fa on correspondanteInfo
- Publication number
- EP1002325A1 EP1002325A1 EP98948727A EP98948727A EP1002325A1 EP 1002325 A1 EP1002325 A1 EP 1002325A1 EP 98948727 A EP98948727 A EP 98948727A EP 98948727 A EP98948727 A EP 98948727A EP 1002325 A1 EP1002325 A1 EP 1002325A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- voltage
- switching
- contact
- detected
- microprocessor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/0015—Means for testing or for inspecting contacts, e.g. wear indicator
Definitions
- the invention relates to a method for determining switching device-specific data on contacts in switching devices, in particular contactor contacts, and / or for determining operation-specific data in the network connected therewith according to the preamble of patent claim 1.
- the invention also relates to the associated Device for performing the method.
- the existing electronics can be used on the one hand to detect certain malfunctions during the remaining service life detection and to avoid a false evaluation, and on the other hand to obtain useful data for switching device monitoring, such as certain states of the switching device or the electrical network connected with it .
- useful data for switching device monitoring such as certain states of the switching device or the electrical network connected with it .
- Points 1, 2 and 5 relate to switching device-specific data of the contactor used as switching device and the points 3 3, 4 and 6 company-specific data in the switched network.
- the voltage at the artificial star point is not at zero potential, but it is AC voltage having the amplitude U st ran g in two intact phases or 1 U str HS at a phase intact.
- the electronic evaluation circuit for the contact opening therefore generates a periodic output signal despite the closed bridge contacts, which would normally result in an incorrect evaluation of the remaining service life due to an incorrectly determined time difference.
- the microprocessor advantageously, the evaluation of the residual life is cut off when the two states ⁇ contactor switched on 'and' -Phasenausfall 'are made simultaneously.
- the Ausensesperre is updated by the microprocessor in a predetermined time interval and at the same state in each of the following Interval continued: The maximum value of the contactor switch-off time is recommended as the interval length.
- the development of the device can detect the occurrence of a switching voltage as a voltage drop in a current branch of the star point circuit.
- FIG. 1 shows the detection of the remaining service life of contactor contacts during the switching-off process with simultaneous determination of operationally relevant data or states
- FIG. 2 shows the generation of the opening time T ⁇ for the first-opening switching contacts of contactors during the switching-off process in three-phase networks and monitoring of the
- FIG. 3 shows an example of the remaining service life detection with integrated magnetosensor technology
- FIG. 4 shows the detection of the contact opening on the artificial one
- FIG. 5 without the use of a further reference potential and FIG. 5 the evaluation for detecting the phase voltages at the current branches at the artificial star point according to FIG. 4.
- FIG. 1 shows the schematic representation of a device for detecting the remaining service life and assigning it to a contactor 1.
- An evaluation device 100 is located on the load side 10 between the contactor and an electrical consumer, for example a motor 20, and is contacted via a first monitoring module 101 to detect the opening of contact with the outer conductors L1, L2 and L3.
- the monitoring unit 101 controls a microprocessor 105, which determines the contact pressure and additional switching operating states.
- the microprocessor receives further signals for monitoring the armature opening of the contactor magnet drive from a unit 102.
- the microprocessor outputs the result data to an output unit 106, from which, if necessary, all switching device-specific data is output via a bus for further evaluation.
- a contactor magnetic drive 5 is assigned to the contactor, which consists of an armature 3 with an associated yoke 4.
- Contactor coils 6 and 6 ' are attached to the yoke. The coils are controlled by a control switch. The voltage at the contactor magnet coils is fed to the unit 102 for monitoring the armature opening and the armature opening signal is transmitted to the evaluation unit 100.
- the electronic circuit for detecting the start of the armature opening from the coil voltage generates at the zero crossings 6 against the sine AC voltage pulse.
- These voltage pulses can be supplied to the microprocessor 105 via an optocoupler for direct evaluation, or a square wave signal can be generated, for example, with a retriggerable time step, which changes the switching state from on to off with the voltage change, e.g. from ⁇ high 'with a predetermined delay ⁇ deep follows.
- the duration of a network half period can be specified for the delay time.
- phase failure is detected when the contactor 1 is switched on as a periodic star point signal and can be recognized directly by the microprocessor in the evaluation circuit of the contact opening according to FIG. 2 as a periodic (double mains frequency) output signal.
- a voltage which is proportional to the phase voltage is tapped at a voltage divider of the artificial star point circuit and which is connected between the load-side measuring connection of an outer conductor and the measuring earth and is further processed as a digital signal.
- Contact welding can be detected when the contactor is switched off when the mains voltage is applied.
- Current transformers such as those used in an overload relay can be used for short-circuit detection.
- a magneto sensor system is used, for example, with which the exceeding of a predetermined current threshold is detected.
- inexpensive inductance sensors can also be used. The sensors are arranged in isolation directly on the main current paths so that the measured magnetic field dominates and the magnetic field influence of adjacent short-circuit-carrying switching devices can be neglected.
- the short-circuit detection is always linked by the microprocessor with the contactor switch-on state.
- the microprocessor can issue an additional warning message to check the contactor contacts for welding.
- the contactor could be switched off in a controlled manner in order to carry out a welding test.
- the control phase of the contactor drive can be switched off briefly via a break contact controlled by the microprocessor, or permanently if there is a short circuit.
- FIG. 2 shows an example of a circuit for generating a time signal T ⁇ at the start of contact opening of the most burned down main contacts.
- the essential property of this circuit is to measure the contact voltages (arc voltage) of a three-pole switching device in the three-phase network at the artificial star point 15.
- an extended evaluation unit 180 for detecting the mains voltage and for detecting the neutral point voltage.
- the time T ⁇ for the first opening switching contacts during the switch-off process can be determined and, on the other hand, the mains voltage can be monitored at the same time.
- the remaining service life detection can be carried out according to FIG. 3 with integrated magnetosensor technology for the purpose of short-circuit detection.
- An overload relay with an integrated unit 200 for detecting the remaining service life in front of the motor 20 is interposed between the contactor 1, the units 201, 202 and 205 corresponding to the units 101, 102 and 105 from FIG.
- a module 220 for monitoring short-circuits is also present in FIG.
- the monitoring module 220 is controlled by magnetic sensors 221 to 223 assigned to the individual lines.
- varistors limit overvoltages only to approximately 1.75 times their nominal operating voltage. Suppressor diodes, whose current-voltage characteristic curve breaks sharply, have proven to be cheaper. It is advantageous that the suppressor diodes, like the varistors, do not consume any electrical power in normal operation.
- Free-wheeling circuit by means of a microprocessor-controlled free-wheeling transistor, to which a zener diode (anti) is connected in parallel to limit the switching voltage, the delay in switching off the contactor can be shortened and an evaluable coil voltage signal can be generated.
- the time signal of the switching voltage required for this at the first opening main contact pieces was generated by measuring the differential voltage between a fixed reference potential, such as zero or earth potential, and the potential of an artificial star point on the load side of the monitored contactor.
- a fixed reference potential such as zero or earth potential
- the potential of an artificial star point on the load side of the monitored contactor.
- neither a neutral conductor nor a protective conductor can be available in a switchgear.
- the possibility of forming a fixed reference potential on the supply side of the contactor with another artificial star point would require additional technical effort.
- the start of contact opening can be detected in FIGS. 4 or 5 without using a zero or earth potential.
- the occurrence of a switching voltage is detected as a voltage drop in a current branch of the star point circuit.
- the measured voltage is further processed with a high-pass filter and provides an output voltage proportional to the switching voltage. In a conventional manner, this can generate the desired control signal of the first start of contact opening when a predetermined threshold value is exceeded. Evaluation by logically linking the detected signals
- U STF R * I ⁇ + L * d / dt f L + U B T J.
- T JSTF R * I 2 + L * d / dt (I 2 ) + U B2
- U 3 - U STP R * I 3 + L * d / dt (I 3 ) + U B3 ⁇ :
- 50 denotes a passive high-pass filter with capacitance C x and ohmic resistance R x , via which a unit 500 is controlled to determine the contact opening time.
- the time T ⁇ is determined precisely without a reference potential, such as zero or earth potential, having to be present.
- an active high-pass filter of higher order or a series connection of passive and active high-pass filters can therefore be used instead of the passive high-pass filter 50 from FIG.
- the amplitude of the input voltage at the active high-pass filter can be limited to permissible values.
- the circuit in accordance with FIG. 4 is modified in such a way that an evaluation unit 600 is connected directly to the one strand of the artificial star point circuit, which evaluates the contact opening and the mains voltage. From the other two strings, another measuring line is connected to the evaluation unit to monitor its string voltage.
- the evaluation unit 600 contains passive and / or active high-pass filters for detecting the switching voltage of the first opening switching contact and, moreover, an electronic circuit for detecting the phase voltages of the monitored circuits.
- the contact erosion changes the position of the movable contact carrier to the fixed contact carrier both in the
- Switch-on state as well as at the moment of contact separation, and thus the position of the switching lock components coupled to the movable contact carrier.
- key switch components include e.g. the switching shaft on which the moving contact carriers are mounted, or the lever mechanism for transmitting power to the switching shaft and / or to the moving contacts.
- the movement (linear and / or rotational movement) of the switching mechanism components is generally a non-uniformly accelerated movement.
- the contact erosion, as with the following, is simple
- a time shift ⁇ t of the contact opening time causes shorter times:
- the contact pressure is denoted by s, with the new state being assigned the structurally predetermined value s new and the end of life having the minimum pressure s m ⁇ n .
- runtimes are measured, the end time of which is equated with the contact opening time.
- the time at which a selected component of the key switch reaches a predetermined position during the switch-off process is selected as the starting time. This also ensures that short-circuit shutdowns, in which the contact opening due to current forces occurs before the predetermined switching lock position is reached, are not used to evaluate the contact erosion. This avoids incorrect evaluation of the contact erosion in the event of short-circuit shutdowns.
- the design properties of the key switch determine in detail the method for generating the start time for the runtime measurement.
- the switch lock is usually designed as a rocker arm mechanism, in which the lever mechanism has to overcome a dead center position when the position changes.
- a key switch position in which the lever mechanism is in the switch-off position between the dead center position and the end position is therefore specified as the predetermined key switch position for detecting an initial point in time of the transit time measurement.
- Optical sensors are concerned with the problem of contamination, e.g. due to the erosion, exposed and therefore not particularly suitable for position detection in the switchgear.
- An electromechanical auxiliary contact is suggested as a simple, robust device for position detection, which is opened by the switching lock component to be monitored. The fixed contact of this auxiliary contact device determines the impact position of the monitored switching lock component on the associated moving contact. This should allow a reproducible position detection to at least 1/10 mm without great effort.
- the running time t will now be newly detected and stored in a suitable non-volatile data memory in the switch-off operation.
- the running time t is reduced to a value t min , which corresponds to the maximum permissible erosion ⁇ s max .
Landscapes
- Keying Circuit Devices (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
- Driving Mechanisms And Operating Circuits Of Arc-Extinguishing High-Tension Switches (AREA)
Abstract
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19734224A DE19734224C1 (de) | 1997-08-07 | 1997-08-07 | Verfahren und Vorrichtung zur Bestimmung von schaltgerätespezifischen Daten an Kontakten in Schaltgeräten und/oder zur Bestimmung von betriebsspezifischen Daten im damit geschalteten Netz |
DE19734224 | 1997-08-07 | ||
PCT/DE1998/002247 WO1999008301A1 (fr) | 1997-08-07 | 1998-08-05 | Procede pour determiner des donnees specifiques d'appareils de commutation au niveau de contacts installes dans lesdits appareils de commutation et/ou donnees specifiques de fonctionnement dans un reseau commute de façon correspondante |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1002325A1 true EP1002325A1 (fr) | 2000-05-24 |
EP1002325B1 EP1002325B1 (fr) | 2002-03-20 |
Family
ID=7838283
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98948727A Expired - Lifetime EP1002325B1 (fr) | 1997-08-07 | 1998-08-05 | PROCEDE POUR DETERMINER DES DONNEES SPECIFIQUES D'APPAREILS DE COMMUTATION AU NIVEAU DE CONTACTS INSTALLES DANS LESDITS APPAREILS DE COMMUTATION ET/OU DONNEES SPECIFIQUES DE FONCTIONNEMENT DANS UN RESEAU COMMUTE DE FAçON CORRESPONDANTE |
Country Status (5)
Country | Link |
---|---|
US (1) | US6313636B1 (fr) |
EP (1) | EP1002325B1 (fr) |
CN (1) | CN1138288C (fr) |
DE (2) | DE19734224C1 (fr) |
WO (1) | WO1999008301A1 (fr) |
Cited By (1)
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US7812696B2 (en) | 2004-12-23 | 2010-10-12 | Siemens Aktiengesellschaft | Method and device for securely operating a switching device |
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DE19945059A1 (de) * | 1999-09-20 | 2001-03-22 | Moeller Gmbh | Anordnung mit einem Schaltgerät und einer Auswerteeinrichtung zur Ermittlung der Restlebensdauer |
US6501356B2 (en) * | 1999-09-20 | 2002-12-31 | Moeller Gmbh | Method for determining the remaining service life of the switch contacts in an electric switching device and electric switching device with an evaluation unit for carrying out said method |
FR2834120B1 (fr) | 2001-12-21 | 2004-02-06 | Schneider Electric Ind Sa | Procede pour determiner l'usure des contacts d'un appareil interrupteur |
US6671632B2 (en) * | 2002-05-14 | 2003-12-30 | General Electric Company | Methods and apparatus for determining resilience of spring washers |
DE10260248B4 (de) * | 2002-12-20 | 2005-07-21 | Siemens Ag | Verfahren zur Bestimmung der Restlebensdauer eines Schaltgerätes und zugehörige Anordnung |
DE10260258B4 (de) * | 2002-12-20 | 2005-02-24 | Siemens Ag | Verfahren und Vorrichtung zur Bestimmung der Restlebensdauer eines Schaltgerätes |
DE10260249B4 (de) * | 2002-12-20 | 2005-07-28 | Siemens Ag | Verfahren und Vorrichtung zur Bestimmung der Restlebensdauer eines Schaltgerätes |
DE102004053612A1 (de) * | 2004-11-02 | 2006-05-04 | Siemens Ag | Überwachungsverfahren für eine durch relativ zueinander bewegbare Kontaktstücke begrenzte Trennstrecke eines elektrischen Schaltgerätes sowie zugehörige Vorrichtung zur Ausführung des Überwachungsverfahrens |
DE102004062267A1 (de) | 2004-12-23 | 2006-07-13 | Siemens Ag | Verfahren und Vorrichtung zum sicheren Betrieb eines Schaltgerätes |
DE102004062269A1 (de) * | 2004-12-23 | 2006-07-13 | Siemens Ag | Verfahren und Vorrichtung zum sicheren Betrieb eines Schaltgerätes |
FI117256B (fi) * | 2005-01-18 | 2006-08-15 | Suomen Pcs Oy | Kontaktoritunnistin, kontaktoritunnistinjärjestelmä ja menetelmä kontaktorin yksilöimiseksi |
DE102005045095A1 (de) * | 2005-09-21 | 2007-04-05 | Siemens Ag | Verfahren zum Bestimmen des Abbrandes von Kontakten eines elektromagnetischen Schaltgerätes und elektromagnetisches Schaltgerät mit einer nach diesem Verfahren arbeitenden Einrichtung |
US20070101737A1 (en) | 2005-11-09 | 2007-05-10 | Masao Akei | Refrigeration system including thermoelectric heat recovery and actuation |
US7904266B2 (en) * | 2007-05-22 | 2011-03-08 | Abb Technology Ag | Method and apparatus for calculating the separation time of arcing contacts of a high-volume switchgear |
US8143851B2 (en) * | 2008-02-15 | 2012-03-27 | Apple Inc. | Power source having a parallel cell topology |
US20090289603A1 (en) * | 2008-05-21 | 2009-11-26 | Apple Inc. | Method and apparatus for maintaining a battery in a partially charged state |
US8063625B2 (en) * | 2008-06-18 | 2011-11-22 | Apple Inc. | Momentarily enabled electronic device |
DE102008042390A1 (de) * | 2008-09-26 | 2010-04-01 | Zf Friedrichshafen Ag | Verfahren zur Diagnose von Fehlerzuständen einer im Stern gewickelten Drehfeldmaschine |
US20100157502A1 (en) * | 2008-12-18 | 2010-06-24 | Caterpillar Inc. | System for decoupling a power source from a load |
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US8410783B2 (en) * | 2009-09-30 | 2013-04-02 | Apple Inc. | Detecting an end of life for a battery using a difference between an unloaded battery voltage and a loaded battery voltage |
US8519564B2 (en) | 2010-05-12 | 2013-08-27 | Apple Inc. | Multi-output power supply |
JP5566240B2 (ja) * | 2010-09-30 | 2014-08-06 | 株式会社キトー | 電動巻上下装置用駆動回路の故障検出装置 |
DE102010041998A1 (de) * | 2010-10-05 | 2012-04-05 | Robert Bosch Gmbh | Verfahren zur Vorhersage der Einsatzfähigkeit eines Relais oder eines Schützes |
FR2981787B1 (fr) * | 2011-10-21 | 2014-08-01 | Schneider Electric Ind Sas | Procede de diagnostic d'un etat de fonctionnement d'un contacteur et contacteur pour la mise en oeuvre dudit procede |
CN104142468A (zh) * | 2013-05-08 | 2014-11-12 | 深圳市海洋王照明工程有限公司 | 一种开关性能测试电路 |
US9897656B2 (en) * | 2013-05-16 | 2018-02-20 | Carrier Corporation | Method for sensing welded contacts on a switching device |
JP6246013B2 (ja) * | 2014-02-18 | 2017-12-13 | 三菱電機株式会社 | 三相交流電源用切替回路 |
JP5855699B2 (ja) | 2014-05-09 | 2016-02-09 | ファナック株式会社 | 電磁接触器の溶着検出機能を有するモータ駆動装置 |
CN106653480A (zh) * | 2015-10-29 | 2017-05-10 | 中车大连电力牵引研发中心有限公司 | 继电器 |
US10340640B2 (en) | 2017-05-04 | 2019-07-02 | Schneider Electric USA, Inc. | System and method for determining the current condition of power contacts |
CN107808800A (zh) * | 2017-10-31 | 2018-03-16 | 凯源新创(天津)科技有限公司 | 一种提升无线交互性能的延时接触器 |
CN109828198B (zh) * | 2019-01-15 | 2021-04-20 | 哈尔滨工业大学 | 一种交流接触器寿命预测模块 |
EP3971927A1 (fr) | 2020-09-16 | 2022-03-23 | ABB Schweiz AG | Commande de contacteur |
US11967470B2 (en) * | 2021-09-02 | 2024-04-23 | Rockwell Automation Technologies, Inc. | Method and device for determining contact thickness change of a contactor |
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DE19603319A1 (de) * | 1996-01-31 | 1997-08-07 | Siemens Ag | Verfahren zur Bestimmung der Restlebensdauer von Kontakten in Schaltgeräten und zugehörige Anordnung |
DE19603310A1 (de) * | 1996-01-31 | 1997-08-07 | Siemens Ag | Verfahren zur Bestimmung der Restlebensdauer von Kontakten in Schaltgeräten und zugehörige Anordnung |
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1997
- 1997-08-07 DE DE19734224A patent/DE19734224C1/de not_active Expired - Fee Related
-
1998
- 1998-08-05 DE DE59803443T patent/DE59803443D1/de not_active Expired - Lifetime
- 1998-08-05 WO PCT/DE1998/002247 patent/WO1999008301A1/fr active IP Right Grant
- 1998-08-05 CN CNB98808208XA patent/CN1138288C/zh not_active Expired - Fee Related
- 1998-08-05 EP EP98948727A patent/EP1002325B1/fr not_active Expired - Lifetime
-
2000
- 2000-02-07 US US09/499,854 patent/US6313636B1/en not_active Expired - Fee Related
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Title |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7812696B2 (en) | 2004-12-23 | 2010-10-12 | Siemens Aktiengesellschaft | Method and device for securely operating a switching device |
Also Published As
Publication number | Publication date |
---|---|
DE59803443D1 (de) | 2002-04-25 |
US6313636B1 (en) | 2001-11-06 |
CN1138288C (zh) | 2004-02-11 |
WO1999008301A1 (fr) | 1999-02-18 |
DE19734224C1 (de) | 1999-02-04 |
EP1002325B1 (fr) | 2002-03-20 |
CN1267392A (zh) | 2000-09-20 |
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