EP1001093B1 - Mobile apparatus for crushing stones or the like - Google Patents

Mobile apparatus for crushing stones or the like Download PDF

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Publication number
EP1001093B1
EP1001093B1 EP99122417A EP99122417A EP1001093B1 EP 1001093 B1 EP1001093 B1 EP 1001093B1 EP 99122417 A EP99122417 A EP 99122417A EP 99122417 A EP99122417 A EP 99122417A EP 1001093 B1 EP1001093 B1 EP 1001093B1
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EP
European Patent Office
Prior art keywords
excavator
crushing
loader
transportable apparatus
stones
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP99122417A
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German (de)
French (fr)
Other versions
EP1001093A1 (en
Inventor
Rainer Schrode
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rainer Schrode GmbH
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Rainer Schrode GmbH
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Filing date
Publication date
Application filed by Rainer Schrode GmbH filed Critical Rainer Schrode GmbH
Publication of EP1001093A1 publication Critical patent/EP1001093A1/en
Application granted granted Critical
Publication of EP1001093B1 publication Critical patent/EP1001093B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21C—MINING OR QUARRYING
    • E21C37/00—Other methods or devices for dislodging with or without loading
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F3/00—Dredgers; Soil-shifting machines
    • E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36—Component parts
    • E02F3/40—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets
    • E02F3/407—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets with ejecting or other unloading device
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F7/00—Equipment for conveying or separating excavated material
    • E02F7/06—Delivery chutes or screening plants or mixing plants mounted on dredgers or excavators

Definitions

  • US 5,619,811 describes a device for crushing soil material with a blade provided with two rows of shafts.
  • the first row has four corotating shafts, which are provided with mutually intermeshing discs.
  • the meshing discs are unable to crush coarse and hard material such as stones. They pass only relatively fine and soft material to the second series of waves, which are provided with propeller-like ventilation blades, which loosen the material.
  • a breaking device with a blade is also known from US Pat. No. 5,485,689, in which several shafts rotating in the same direction are arranged, which only achieve a sufficient crushing result in cooperation with a pivotable pressure plate.
  • the present invention has the object to improve a crushing device of stones or the like to the effect that the technical complexity of the device is significantly reduced while still effective and good quality operation.
  • the invention solves the problem by a mobile device for crushing stones or the like with the features of claim 1.
  • This mobile crushing device is much cheaper and easier to handle than previously known devices.
  • the mobile crushing device can be assembled and disassembled by means of a quick-change device.
  • the change of the crushing device takes place in a short time with a few simple steps.
  • the mobile crushing device can be powered by the hydraulic system of the excavator or loader.
  • a separate drive device can drive the comminution device, which can be controlled by the excavator or loader.
  • the crushed material can be optimally crushed, the crushing device has at least two mutually rotating rotational shafts, wherein the at least two mutually rotating rotating shafts are equipped with crushing nuggets.
  • This type of shredding requires less investment than jaw crushers or impact crushers.
  • the mutual distance of the at least two rotation shafts may preferably be correspondingly adjustable.
  • the mobile shredding device can have a receiving blade in its front region.
  • the comminution device has a filling chamber, in the lower region of which the rotation shafts are arranged.
  • Fig. 1 shows a mobile device 10 for crushing stones or the like.
  • Two rotary shafts 11, which are equipped with crushing nails 12, have the task of crushing stones or the like.
  • the two rotation shafts 11 may suitably rotate against each other.
  • the two rotation shafts 11 are placed in the lower region of a filling chamber 13.
  • the filling chamber 13 has the task of storing material to be comminuted.
  • a receiving blade 14 is arranged in the front region of the filling chamber 13, a receiving blade 14 is arranged.
  • the recording knife 14 is used for better uptake of stones or the like.
  • the rotary shafts 11 can be driven by means of a hydraulic motor 15, which can be connected to the hydraulic system of an excavator or loader.
  • a quick-change device 16 the crushing device 10 can be mounted on a excavator 30 (Fig. 3, 4) or loader and disassembled.
  • Fig. 2 shows the crushing device 10 in front view.
  • the rotary shafts 11 are driven by two hydraulic motors 15. On its surface at regular intervals Brechschlegel 12 are attached. Depending on the size of the shredded product, the distance between the two rotation shafts 11 can be chosen freely. At the upper end of the mobile crushing device 10, the quick-change devices 16 can be seen again.
  • Fig. 3 shows an excavator 30 and a mobile crushing device 10, which can be quickly assembled and disassembled via the quick-change device 16, 31 in a few steps.
  • FIG. 4 shows the quick-change device 10 during operation on the excavator 30.
  • material 40 to be comminuted is comminuted and the comminution product 41 is introduced into an excavation pit 42.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Disintegrating Or Milling (AREA)
  • Crushing And Grinding (AREA)

Abstract

The arrangement (10) for reducing sizes of stones, etc. has an associated rapid replacement device (16) for mounting on and removal from an excavator or loader. The arrangement can be driven from a hydraulic system on the excavator or loader or can have a separate drive mechanism that can be controlled from the excavator or loader.

Description

Rohstoffknappheit, wachsende Müllberge und steigende Deponiekosten zwingen die Bauindustrie immer mehr dazu, Natursteine und Altstoffe wieder zu verwenden. Dazu setzt sie zum Teil mobile Brech- und Recycling-Anlagen ein. Bekannte mobile Brechanlagen werden mit einem LKW oder Spezialtieflader zum Recycling-Platz transportiert. Die mobilen Brechanlagen sind dabei mit einem Aufnahmetrichter, einer Zerkleinerungsvorrichtung und einer Förderanlage ausgestattet. Ein Dieselmotor treibt die Brechanlage an. Für das Zerkleinern werden Backenbrecher und Prallbrecher eingesetzt. Beim Backenbrecher erfolgt die Zerkleinerung durch Druck- und Scherkräfte zwischen einer festen und einer beweglichen Brechbacke. Beim Prallbrecher hingegen arbeitet man mit Schlagleisten, die beim Brechvorgang gegen das Material prallen, wodurch es zerkleinert wird. Backen- und Prallbrecher haben jedoch den Nachteil, dass sie hohe Investitionen erfordern. Außerdem weisen beide Anlagen einen hohen Rüst- und Wartungsaufwand auf, wodurch sie besonders bei kleinen Mengen und räumlich beengten Baustellen unwirtschaftlich sind.Shortage of raw materials, growing mountains of refuse and rising landfill costs are forcing the construction industry to reuse natural stones and existing materials. For this purpose, it uses partly mobile crushing and recycling plants. Known mobile crushing plants are transported to the recycling site by truck or special low-loader. The mobile crushers are equipped with a receiving hopper, a crushing device and a conveyor system. A diesel engine drives the crushing plant. For crushing jaw crushers and impact crushers are used. The jaw crusher is crushed by pressure and shear forces between a fixed and a movable crushing jaw. In the case of the impact crusher, on the other hand, one works with blow bars which collide against the material during the crushing process, whereby it is crushed. However, jaw and impact crushers have the disadvantage that they require high investment. In addition, both systems have a high set-up and maintenance, making them uneconomical especially for small quantities and cramped construction sites.

Aus der WO 95/27111 ist ein Pulverisierer für den Abbruch von Gebäuden bekannt, der das zu zerkleinernde Material zwischen zwei gegeneinander beweglichen Backen zerkleinert. Zwischen den Backen kann jedoch kein zu zerkleinerndes Material gespeichert werden.From WO 95/27111 a pulverizer for the demolition of buildings is known, which comminutes the material to be crushed between two mutually movable jaws. However, no material to be shredded can be stored between the jaws.

Die US 5,619,811 beschreibt eine Vorrichtung zur Zerkleinerung von Bodenmaterial mit einer Schaufel, die mit zwei Reihen von Wellen versehen ist. Die erste Reihe weist vier gleichsinnig rotierende Wellen auf, die mit gegenseitig kämmenden Scheiben versehen sind. Die kämmenden Scheiben sind nicht in der Lage, grobes und hartes Material wie Steine zu zerkleinern. Sie lassen nur bereits relativ feines und weiches Material zur zweiten Reihe von Wellen durch, die mit propellerartigen Belüftungsschaufeln versehen sind, die das Material lockern.US 5,619,811 describes a device for crushing soil material with a blade provided with two rows of shafts. The first row has four corotating shafts, which are provided with mutually intermeshing discs. The meshing discs are unable to crush coarse and hard material such as stones. They pass only relatively fine and soft material to the second series of waves, which are provided with propeller-like ventilation blades, which loosen the material.

Auch aus der US 5,485,689 ist eine Brechvorrichtung mit einer Schaufel bekannt, in der mehrere, gleichsinnig rotierende Wellen angeordnet sind, die nur im Zusammenwirken mit einer schwenkbaren Anpressplatte ein ausreichendes Zerkleinerungsergebnis erzielen.A breaking device with a blade is also known from US Pat. No. 5,485,689, in which several shafts rotating in the same direction are arranged, which only achieve a sufficient crushing result in cooperation with a pivotable pressure plate.

Die vorliegende Erfindung hat die Aufgabe, eine Zerkleinerungsvorrichtung von Steinen oder dergleichen dahingehend zu verbessern, dass der technische Aufwand für die Vorrichtung bei dennoch effektiver und qualitativ guter Arbeitsweise erheblich reduziert wird.The present invention has the object to improve a crushing device of stones or the like to the effect that the technical complexity of the device is significantly reduced while still effective and good quality operation.

Die Erfindung löst die gestellte Aufgabe durch eine mobile Vorrichtung zum Zerkleinern von Steinen oder dergleichen mit den Merkmalen des Anspruchs 1. Diese mobile Zerkleinerungsvorrichtung ist wesentlich preiswerter und auch leichter handhabbar als bisher bekannte Vorrichtungen.The invention solves the problem by a mobile device for crushing stones or the like with the features of claim 1. This mobile crushing device is much cheaper and easier to handle than previously known devices.

Die mobile Zerkleinerungsvorrichtung kann mittels einer Schnellwechseleinrichtung montiert und demontiert werden. Somit erfolgt der Wechsel der Zerkleinerungsvorrichtung in kurzer Zeit mit wenigen Handgriffen.The mobile crushing device can be assembled and disassembled by means of a quick-change device. Thus, the change of the crushing device takes place in a short time with a few simple steps.

Um das ohnehin schon am Bagger oder Lader vorhandene Hydrauliksystem optimal zu nutzen, kann die mobile Zerkleinerungsvorrichtung mittels der Hydraulik des Baggers oder Laders angetrieben werden.In order to optimally use the already existing on the excavator or loader hydraulic system, the mobile crushing device can be powered by the hydraulic system of the excavator or loader.

Sollte am Bagger oder Lader keine Anschlussvorrichtung an das Hydrauliksystem vorhanden sein, so kann eine separate Antriebsvorrichtung die Zerkleinerungsvorrichtung antreiben, die vom Bagger oder Lader angesteuert werden kann.Should there be no connection device to the hydraulic system on the excavator or loader, then a separate drive device can drive the comminution device, which can be controlled by the excavator or loader.

Damit das Zerkleinerungsgut optimal zerkleinert werden kann, weist die Zerkleinerungsvorrichtung mindestens zwei sich gegeneinander drehende Rotationswellen auf, wobei die mindestens zwei sich gegeneinander drehenden Rotationswellen mit Brechschlegeln ausgerüstet sind. Diese Art der Zerkleinerung erfordert weniger Investitionsaufwand als Backenbrecher oder Prallbrecher.Thus, the crushed material can be optimally crushed, the crushing device has at least two mutually rotating rotational shafts, wherein the at least two mutually rotating rotating shafts are equipped with crushing nuggets. This type of shredding requires less investment than jaw crushers or impact crushers.

Je nach Größe der zu zerkleinernden Steine kann der gegenseitige Abstand der mindestens zwei Rotationswellen vorzugsweise entsprechend einstellbar sein.Depending on the size of the stones to be crushed, the mutual distance of the at least two rotation shafts may preferably be correspondingly adjustable.

Zur besseren Aufnahme des zu zerkleinernden Materials kann die mobile Zerkleinerungsvorrichtung in ihrem vorderen Bereich ein Aufnahmemesser aufweisen.For better absorption of the material to be shredded, the mobile shredding device can have a receiving blade in its front region.

Damit zur Zerkleinerung genügend Material angesammelt werden kann, weist die Zerkleinerungsvorrichtung eine Füllkammer auf, in deren unterem Bereich die Rotationswellen angeordnet sind.So that sufficient material can be accumulated for comminution, the comminution device has a filling chamber, in the lower region of which the rotation shafts are arranged.

Nachfolgend wird ein Ausführungsbeispiel einer erfindungsgemäßen mobilen Zerkleinerungsvorrichtung anhand der beiliegenden Zeichnung näher erläutert.Hereinafter, an embodiment of a mobile crushing device according to the invention will be explained in more detail with reference to the accompanying drawings.

Im Einzelnen zeigen:

Fig. 1
eine Seitenansicht einer Zerkleinerungsvorrichtung;
Fig. 2
eine Vorderansicht der Zerkleinerungsvorrichtung aus Fig. 1;
Fig. 3
eine Seitenansicht auf einen Bagger mit einer demontierten Zerkleinerungsvorrichtung gemäß Fig. 1;
Fig. 4
eine der Fig. 3 entsprechende Seitenansicht auf den Bagger mit montierter Zerkleinerungsvorrichtung.
In detail show:
Fig. 1
a side view of a crushing device;
Fig. 2
a front view of the crushing device of Fig. 1;
Fig. 3
a side view of an excavator with a disassembled crushing device of FIG. 1;
Fig. 4
one of FIG. 3 corresponding side view of the excavator with mounted crushing device.

Fig. 1 zeigt eine mobile Vorrichtung 10 zum Zerkleinern von Steinen oder dergleichen. Zwei Rotationswellen 11, die mit Brechschlegeln 12 ausgestattet sind, haben die Aufgabe, Steine oder dergleichen zu zerkleinern. Zur Optimierung des Zerkleinerungsvorgangs können sich die beiden Rotationswellen 11 zweckmäßigerweise gegeneinander drehen. Die beiden Rotationswellen 11 sind im unteren Bereich einer Füllkammer 13 unterge-bracht. Die Füllkammer 13 hat die Aufgabe, zu zerkleinerndes Material zu speichern. Im vorderen Bereich der Füllkammer 13 ist ein Aufnahmemesser 14 angeordnet. Das Aufnahmemesser 14 dient zur besseren Aufnahme von Steinen oder dergleichen. Die Rotationswellen 11 können mittels eines Hydraulikmotors 15, der an das Hydrauliksystem eines Baggers oder Laders angeschlossen sein kann, angetrieben werden. Mittels einer Schnellwechseleinrichtung 16 kann die Zerkleinerungsvorrichtung 10 an einen Bagger 30 (Fig. 3, 4) oder Lader montiert und demontiert werden.Fig. 1 shows a mobile device 10 for crushing stones or the like. Two rotary shafts 11, which are equipped with crushing nails 12, have the task of crushing stones or the like. To optimize the comminution process, the two rotation shafts 11 may suitably rotate against each other. The two rotation shafts 11 are placed in the lower region of a filling chamber 13. The filling chamber 13 has the task of storing material to be comminuted. In the front region of the filling chamber 13, a receiving blade 14 is arranged. The recording knife 14 is used for better uptake of stones or the like. The rotary shafts 11 can be driven by means of a hydraulic motor 15, which can be connected to the hydraulic system of an excavator or loader. By means of a quick-change device 16, the crushing device 10 can be mounted on a excavator 30 (Fig. 3, 4) or loader and disassembled.

Fig. 2 zeigt die Zerkleinerungsvorrichtung 10 in der Vorderansicht. Die Rotationswellen 11 werden über zwei Hydraulikmotoren 15 angetrieben. Auf ihrer Oberfläche sind in regelmäßigen Abständen Brechschlegel 12 angebracht. Je nach Größe des Zerkleinerungsprodukts kann der Abstand zwischen den beiden Rotationswellen 11 frei gewählt werden. Am oberen Ende der mobilen Zerkleinerungsvorrichtung 10 sind wieder die Schnellwechseleinrichtungen 16 zu erkennen.Fig. 2 shows the crushing device 10 in front view. The rotary shafts 11 are driven by two hydraulic motors 15. On its surface at regular intervals Brechschlegel 12 are attached. Depending on the size of the shredded product, the distance between the two rotation shafts 11 can be chosen freely. At the upper end of the mobile crushing device 10, the quick-change devices 16 can be seen again.

Fig. 3 zeigt einen Bagger 30 und eine mobile Zerkleinerungsvorrichtung 10, die über die Schnellwechseleinrichtung 16, 31 schnell und mit wenigen Handgriffen montiert und demontiert werden kann.Fig. 3 shows an excavator 30 and a mobile crushing device 10, which can be quickly assembled and disassembled via the quick-change device 16, 31 in a few steps.

Fig. 4 zeigt die Schnellwechseleinrichtung 10 während des Betriebes am Bagger 30. Am Boden der Füllkammer 13 wird zu zerkleinerndes Material 40 zerkleinert und das Zerkleinerungsprodukt 41 in eine Baugrube 42 eingebracht.FIG. 4 shows the quick-change device 10 during operation on the excavator 30. At the bottom of the filling chamber 13, material 40 to be comminuted is comminuted and the comminution product 41 is introduced into an excavation pit 42.

Claims (6)

  1. Transportable apparatus (10) for crushing stones or the like which is attachable to an excavator (30) or loader, characterized in that it has at least two contrarotating shafts (11) which are arranged in the lower region of a fill chamber (13) for accumulating material to be crushed, and are equipped with beater bars (12).
  2. Transportable apparatus (10) according to Claim 1, characterized in that it is attachable and detachable by a quick-release device (16, 31).
  3. Transportable apparatus (10) according to Claim 1 or Claim 2, characterized in that it is drivable by hydraulics of the excavator (30) or loader.
  4. Transportable apparatus (10) according to Claim 1 or Claim 2, characterized in that it has a separate drive controllable from the excavator (30) or loader.
  5. Transportable apparatus (10) according to any one of Claims 1 to 4, characterized in that the distance between the at least two rotating shafts (11) is adjustable.
  6. Transportable apparatus (10) according to any one of Claims 1 to 5, characterized in that it has a pick-up blade (14) at its forward edge.
EP99122417A 1998-11-14 1999-11-10 Mobile apparatus for crushing stones or the like Expired - Lifetime EP1001093B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19852583A DE19852583B4 (en) 1998-11-14 1998-11-14 Mobile device for crushing stones o. The like.
DE19852583 1998-11-14

Publications (2)

Publication Number Publication Date
EP1001093A1 EP1001093A1 (en) 2000-05-17
EP1001093B1 true EP1001093B1 (en) 2006-09-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP99122417A Expired - Lifetime EP1001093B1 (en) 1998-11-14 1999-11-10 Mobile apparatus for crushing stones or the like

Country Status (3)

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EP (1) EP1001093B1 (en)
AT (1) ATE340897T1 (en)
DE (2) DE19852583B4 (en)

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DE10202536A1 (en) * 2002-01-24 2003-08-21 Juergen Schenk Milling device for soil, rock, excavation or other material
DE102004057051B4 (en) * 2004-08-06 2012-01-19 Forschungsinstitut für Flüssigboden GmbH privatwirtschaftliches Unternehmen Apparatus for the treatment of earth
ITBO20060722A1 (en) * 2006-10-20 2008-04-21 Simex Engineering Srl BUCKET APPLICABLE INTERCHANGEABLE TO OPERATING MACHINES EQUIPPED WITH OLEODYNAMIC OR ELECTRIC SYSTEM
DE202009001523U1 (en) * 2009-02-06 2009-06-25 Zaraket, Ali Reaming device for clearing ground surfaces, in particular agricultural areas of sand, gravel and boulders
FI20105899A (en) 2010-08-30 2012-03-01 Ecomeca Oy Method and apparatus for crushing mineral materials
CN107574853A (en) * 2017-08-16 2018-01-12 浙江海洋大学 The disintegrating bucket of building machinery
DE102017129731A1 (en) 2017-12-13 2019-06-13 Mts Maschinentechnik Schrode Ag Attachment for coupling to a construction machine and for use in civil engineering

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Publication number Priority date Publication date Assignee Title
WO1995027111A1 (en) * 1994-03-30 1995-10-12 Machinefabriek Lubo B.V. Continuously operating (hydraulic) crusher for pulverizing among other things stone, concrete, asphalt parts and the like, mountable to a hydraulic excavator

Also Published As

Publication number Publication date
EP1001093A1 (en) 2000-05-17
DE59913877D1 (en) 2006-11-09
DE19852583B4 (en) 2005-11-03
ATE340897T1 (en) 2006-10-15
DE19852583A1 (en) 2000-05-25

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