EP1267002A1 - Mobile device for the screening, the separation, the breaking, the disintegration and/or the mixing - Google Patents
Mobile device for the screening, the separation, the breaking, the disintegration and/or the mixing Download PDFInfo
- Publication number
- EP1267002A1 EP1267002A1 EP01118568A EP01118568A EP1267002A1 EP 1267002 A1 EP1267002 A1 EP 1267002A1 EP 01118568 A EP01118568 A EP 01118568A EP 01118568 A EP01118568 A EP 01118568A EP 1267002 A1 EP1267002 A1 EP 1267002A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- breaking
- tools
- edge
- gap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000012216 screening Methods 0.000 title description 4
- 238000000926 separation method Methods 0.000 title 1
- 238000007873 sieving Methods 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000010009 beating Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 30
- 239000002699 waste material Substances 0.000 description 10
- 239000011521 glass Substances 0.000 description 6
- 238000004064 recycling Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 239000010426 asphalt Substances 0.000 description 3
- 239000002362 mulch Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- -1 rubble Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000003864 humus Substances 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/40—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets
- E02F3/407—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets with ejecting or other unloading device
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/30—Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F7/00—Equipment for conveying or separating excavated material
- E02F7/06—Delivery chutes or screening plants or mixing plants mounted on dredgers or excavators
Definitions
- the invention relates to a device for screening, Separating, breaking, crushing and / or mixing different ones Materials such as stones, rubble, glass, bark mulch, Old asphalt or the like.
- This device belongs to the prior art the disadvantage that they are exposed to very high wear is. It is also a mix or break not possible.
- This device belongs to the prior art the disadvantage that the material feed is very poor takes place, and it takes a very long time, a breaking process perform. Mixing and sieving is with this Device not provided as described and also not possible.
- Crushing plants also belong to the prior art with attached screening devices, which are very expensive.
- the Transports and the construction of these plants are high Time and cost involved. It is also operational These plants usually have an official approval required.
- the material to be treated must be wide Transport routes to these systems are transported back and forth, which is associated with extremely high costs.
- the technical problem underlying the invention consists in specifying a device that can be used on site Sieving, separating, breaking, crushing and / or mixing of different materials, such as stones, building rubble, excavated earth, Glass, bark mulch, old asphalt and the like can be used is.
- the device has a single one rotating rotor and a breaker or blow bar or edge.
- the rotor also throws the material great force against the breaking or blow bar or edge, which will shred it.
- the device according to the invention can essentially be in the form of an excavator shovel, with the top a receiving opening for the material is provided. At the an opening is provided in the lower part of the excavator bucket, from which the shredded material can fall out.
- the rotor is arranged above this opening. This can be centered or not centered above the Opening be arranged.
- the rotor is opposite Breaking or blow bar or edge arranged.
- the rotor with exchangeable tools is advantageous, like carbide tools.
- the carbide tools are advantageously tapered trained or tipped so that the material well received by the rotor with the tools and with great force against the breaking or blow bar or edge is thrown.
- the gap between the rotor and the crushing or Blow bar or edge can be advantageous in size to be changed. Stepless adjustment is preferably carried out. This makes it possible to vary the grain size. The adjustment is made according to a preferred embodiment directly from the carrier.
- the grain size can also depend on the number and arrangement the chisel can be determined on the rotor.
- the chisels on the rotor are advantageous from one Surface line of the rotor arranged differently, for example on lines running diagonally to the surface lines or on wavy lines or the like.
- the rotor is advantageously driven by a Hydraulic motor. This is advantageous because the carrier vehicle in most cases also provided with hydraulic drives is.
- Hydraulic motor arranged a planetary gear.
- the rotor with two oil motors and gears is advantageous Mistake.
- the rotor can rotate in two directions to run.
- the device in the area of the receiving opening for the material provided a cover that in a Closed position is arranged when the device in the Position is arranged that the material is crushed becomes.
- the device takes new material for crushing the cover is open.
- This function can be for example, one between the cover and the arm Realize the provided rope or chain of the carrier vehicle.
- the filling opening is in the shredding position at the top of the device while at the bottom Part of the device is the opening from which the shredded material falls out. In this position the cover is closed.
- the device is pivoted to new material the chain or rope holds the cover in a horizontal position.
- the now inclined Receiving opening of the device can be unimpeded material take up.
- To shred the device is in again brought a horizontal position so that the cover comes to rest on the receiving opening. So that at the crushing process no material from the invention Device are thrown out.
- the device according to the invention has the advantage on that the most diverse materials are shredded on site can be.
- the device according to the invention is very advantageous used in glass recycling.
- construction waste which contain thermal panes crushed them with the device according to the invention.
- the glass is crushed into relatively small pieces while the plastic parts are retained as larger parts.
- the crushed construction waste is then sieved, whereby the smaller pieces of glass fall through the sieve and again can be fully recycled.
- the device according to the invention can also Gypsum plasterboards, bark mulch, bricks, building rubble, Old asphalt, roof tiles, branches, scrub, lava hollow blocks and the like are crushed.
- Waste contains six cubic meters of air, so for relatively little waste a large transport volume is required is. After crushing with the invention Device can waste much more with one Transport to be transported.
- the device according to the invention also has the advantage that it breaks the materials very quickly, crushes them, mixes and the like. It has been shown that a volume crushed by 1.6 cubic meters in a maximum of ten seconds, broken, mixed or the like.
- FIG. 1 shows a device (1) according to the invention, which is in the form of an excavator shovel (2).
- the excavator bucket (2) has receiving holes (3) for one Connection to an arm (13) of an excavator or loader on.
- On the arm (13) are a hydraulic cylinder (16) and Deflection lever (15) arranged.
- a rotor (4) is arranged in the device (1), which carbide chisel (5) carries. Opposite the rotor (4) a blow or break bar (6) is arranged.
- the device (1) has a receiving opening (7) for the intake of the material to be shredded and a Outlet opening (8) through which the shredded material in Direction of arrow (A) leaves the device (1).
- Gap (B) is provided, which is adjustable in size.
- the gap (B) has been enlarged.
- the gap (B) is also adjusted from the vehicle cabin like the control for the rotary movement of the rotor (4).
- the grain size is adjusted by the gap adjustment Desire to determine. If the gap (B) between the rotor (4) and blow and break bar (6) very small, as in Fig. 1, is set, the material becomes finer. With a larger one Gap (B), as shown in Fig. 2, becomes the material gross.
- the blow and break bar (6) can be adjusted in this way be that the material is not broken, but is only sieved.
- the rotor (4) which is attached, easily replaceable Tungsten carbide chisel (5) rotates with it adjustable speed in front of the blow or break bar (6).
- the material to be crushed is moving at high speed hurled against the blow or break bar (6) and thus easily smashed.
- the rotor (4) is driven by the hydraulic system the carrier device (not shown).
- the rotor (4) has over its circumference the exchangeable hard metal chisel (5), which itself have tapering tips (9).
- the drive of the rotor (4) takes place via oil motors (10), which are inside the rotor (4) are arranged.
- the oil motors (10) and the planetary gears are so that their output shafts simultaneously as Drive shafts for the rotor (4) can be used.
- the Device (1) is suitable on the basis of its properties for breaking, crushing, sieving, separating, Loading, spreading and mixing of building material, construction waste, Excavation of soil, wood, roots, humus soils, stones, glass, Foundry sands, domestic and special waste, industrial waste, Waste paper and so on.
- the hard metal chisels (5) are on the rotor (4) Arranged on lines that are oblique to the surface line of the rotor (4). However, it is also conceivable to choose another arrangement.
- Fig. 5 shows the device (1) with the excavator bucket (2) with a cover flap (11), which has a Chain (12) connected to the arm (13) of a carrier device is.
- the flap (11) is around an articulation point (14) on the Excavator bucket (2) swiveling. 5 has the Scoop up the working position to pick up material.
- the cover flap (11) lies on the excavator bucket (2), see above that no material is thrown out during the shredding process becomes.
Abstract
Description
Die Erfindung betrifft eine Vorrichtung zum Sieben, Separieren, Brechen, Zerkleinern und/oder Mischen von verschiedenen Materialien, wie Steinen, Bauschutt, Glas, Rindenmulch, Altasphalt oder dergleichen.The invention relates to a device for screening, Separating, breaking, crushing and / or mixing different ones Materials such as stones, rubble, glass, bark mulch, Old asphalt or the like.
Bei der Abfallbeseitigung fallen sehr große Mengen von Sekundärrohstoffen an, die größtenteils als Abfall auf Deponien zur Endlagerung kommen. Der Grund hierfür liegt darin, dass oftmals keine geeigneten Geräte oder Vorrichtungen vor Ort vorhanden sind, um die Voraussetzung einer Wiederverwertung hierfür zu schaffen. Vor einer Wiederverwertung sind meistens erforderliche Vorarbeiten durchzuführen. Nach den Bestimmungen des Kreislaufwirtschaftsgesetzes und den immer kleiner werdenden Deponieräumen sollen aber gerade diese Rohstoffe nicht deponiert, sondern einer sinnvollen Verwertung zugeführt werden. Rohstoffe können größtenteils wiederverwendet werden. Zur Wiederverwertung gehört jedoch meistens eine Behandlung in Form einer Aussiebung, einem Zerkleinern und einer Mischung mit anderen Materialien. Es können enorme Kosten gespart werden, wenn diese Behandlungen direkt vor Ort durchgeführt werden.Very large amounts of waste fall off Secondary raw materials, mostly as waste in landfills come to final disposal. The reason for this is in the fact that often no suitable devices or devices are in place to meet the requirement of a Create recycling for this. Before recycling Most of the necessary preparatory work must be carried out. According to the provisions of the recycling economy law and the ever smaller landfill rooms but not just these raw materials, but one sensible recycling. Raw materials can largely reused. For recycling but mostly includes treatment in the form of a screening, crushing and mixing with others Materials. Enormous costs can be saved if these treatments are carried out on site.
Zum Stand der Technik (DE 298 08 802 U1) gehört eine mobile Vorrichtung zum Zerkleinern von Steinen. Der Aufbau dieser Vorrichtung besteht aus einem Behälter ähnlich einer Laderschaufel oder einem Baggerlöffel. In diesem Behälter drehen sich mehrere Wellen, die mit verschiedenen Werkzeugen bestückt sind, ähnlich einem Sternsieb.One belongs to the prior art (DE 298 08 802 U1) mobile device for crushing stones. The structure this device consists of a container similar to one Loader bucket or an excavator spoon. In this container rotate multiple shafts using different tools are equipped, similar to a star screen.
Diese zum Stand der Technik gehörende Vorrichtung hat den Nachteil, dass sie einem sehr hohen Verschleiß ausgesetzt ist. Darüber hinaus ist ein Mischen oder Brechen nicht möglich.This device belongs to the prior art the disadvantage that they are exposed to very high wear is. It is also a mix or break not possible.
Weiterhin gehört zum Stand der Technik (DE 198 52 583 A1) eine Vorrichtung, die in einem Behälter zwei Wellen aufweist. Diese Wellen laufen gegenläufig zueinander und sind mit Schlegeln bestückt. Diese sollen die zugeführten Materialien zertrümmern.It also belongs to the state of the art (DE 198 52 583 A1) a device in a container has two waves. These waves run in opposite directions to each other and are equipped with flails. These are said smash the supplied materials.
Diese zum Stand der Technik gehörende Vorrichtung hat den Nachteil, dass der Materialeinzug hierbei sehr schlecht erfolgt, und es dadurch sehr lange dauert, einen Brechvorgang durchzuführen. Ein Mischen und Sieben ist mit dieser Vorrichtung gemäß der Beschreibung nicht vorgesehen und auch nicht möglich. This device belongs to the prior art the disadvantage that the material feed is very poor takes place, and it takes a very long time, a breaking process perform. Mixing and sieving is with this Device not provided as described and also not possible.
Weiterhin gehören zum Stand der Technik Brechanlagen mit angebauten Siebvorrichtungen, die sehr teuer sind. Die Transporte und das Aufbauen dieser Anlagen sind mit hohem Zeit- und Kostenaufwand verbunden. Außerdem ist zum Betreiben dieser Anlagen meistens eine behördliche Genehmigung erforderlich. Das zu behandelnde Material muss über weite Transportwege zu diesen Anlagen hin- und herbefördert werden, was mit enorm hohen Kosten verbunden ist.Crushing plants also belong to the prior art with attached screening devices, which are very expensive. The Transports and the construction of these plants are high Time and cost involved. It is also operational These plants usually have an official approval required. The material to be treated must be wide Transport routes to these systems are transported back and forth, which is associated with extremely high costs.
Das der Erfindung zugrunde liegende technische Problem besteht darin, eine Vorrichtung anzugeben, die vor Ort zum Sieben, Separieren, Brechen, Zerkleinern und/oder Mischen von verschiedenen Materialien, wie Steinen, Bauschutt, Erdaushub, Glas, Rindenmulch, Altasphalt und dergleichen einsetzbar ist.The technical problem underlying the invention consists in specifying a device that can be used on site Sieving, separating, breaking, crushing and / or mixing of different materials, such as stones, building rubble, excavated earth, Glass, bark mulch, old asphalt and the like can be used is.
Dieses technische Problem wird durch eine Vorrichtung
mit den Merkmalen des Anspruches 1 gelöst.This technical problem is solved by a device
solved with the features of
Dadurch, dass die erfindungsgemäße Vorrichtung als Anbaugerät für Bagger und Lader ausgebildet ist, können mit dem Gerät vor Ort die verschiedenen Materialien zerkleinert werden.Characterized in that the device according to the invention as an attachment trained for excavators and loaders can with shredded the various materials on site become.
Erfindungsgemäß weist die Vorrichtung einen einzigen sich drehenden Rotor auf sowie eine Brech- oder Schlagleiste oder -kante. Der Rotor schleudert das Material mit großer Wucht gegen die Brech- oder Schlagleiste oder -kante, wodurch es zerkleinert wird.According to the invention, the device has a single one rotating rotor and a breaker or blow bar or edge. The rotor also throws the material great force against the breaking or blow bar or edge, which will shred it.
Die erfindungsgemäße Vorrichtung kann im wesentlichen in Form einer Baggerschaufel ausgebildet sein, wobei oben eine Aufnahmeöffnung für das Material vorgesehen ist. Am unteren Teil der Baggerschaufel ist eine Öffnung vorgesehen, aus der das zerkleinerte Material herausfallen kann. Oberhalb dieser Öffnung ist der Rotor angeordnet. Dieser kann zentriert oder auch nicht zentriert oberhalb der Öffnung angeordnet sein. Dem Rotor gegenüberliegend ist die Brech- oder Schlagleiste oder -kante angeordnet.The device according to the invention can essentially be in the form of an excavator shovel, with the top a receiving opening for the material is provided. At the an opening is provided in the lower part of the excavator bucket, from which the shredded material can fall out. The rotor is arranged above this opening. This can be centered or not centered above the Opening be arranged. The rotor is opposite Breaking or blow bar or edge arranged.
Vorteilhaft ist der Rotor mit auswechselbaren Werkzeugen, wie Hartmetallwerkzeugen bestückt.The rotor with exchangeable tools is advantageous, like carbide tools.
Die Hartmetallwerkzeuge sind vorteilhaft sich verjüngend ausgebildet oder mit Spitzen versehen, damit das Material von dem Rotor mit den Werkzeugen gut aufgenommen und mit großer Wucht gegen die Brech- oder Schlagleiste oder -kante geschleudert wird.The carbide tools are advantageously tapered trained or tipped so that the material well received by the rotor with the tools and with great force against the breaking or blow bar or edge is thrown.
Der Spalt zwischen dem Rotor und der Brech- oder Schlagleiste oder -kante kann vorteilhaft in seiner Größe verändert werden. Vorzugsweise erfolgt eine stufenlose Verstellung. Hierdurch ist es möglich, die Korngröße zu variieren. Die Verstellung erfolgt gemäß einer bevorzugten Ausführungsform direkt vom Trägergerät aus.The gap between the rotor and the crushing or Blow bar or edge can be advantageous in size to be changed. Stepless adjustment is preferably carried out. This makes it possible to vary the grain size. The adjustment is made according to a preferred embodiment directly from the carrier.
Die Korngröße kann auch über die Anzahl und die Anordnung der Meißel auf dem Rotor bestimmt werden.The grain size can also depend on the number and arrangement the chisel can be determined on the rotor.
Die Meißel auf dem Rotor sind vorteilhaft von einer Mantellinie des Rotors abweichend angeordnet, beispielsweise auf schräg zu den Mantellinien verlaufenden Linien oder auf wellenförmigen Linien oder dergleichen.The chisels on the rotor are advantageous from one Surface line of the rotor arranged differently, for example on lines running diagonally to the surface lines or on wavy lines or the like.
Der Antrieb des Rotors erfolgt vorteilhaft über einen Hydraulikmotor. Dies ist vorteilhaft, da das Trägerfahrzeug in den meisten Fällen auch mit hydraulischen Antrieben versehen ist. The rotor is advantageously driven by a Hydraulic motor. This is advantageous because the carrier vehicle in most cases also provided with hydraulic drives is.
Zur Erhöhung des Drehmomentes ist vorteilhaft vor dem Hydraulikmotor ein Planetengetriebe angeordnet.To increase the torque is advantageous before Hydraulic motor arranged a planetary gear.
Vorteilhaft ist der Rotor mit zwei Ölmotoren und Getrieben versehen. Der Rotor kann in zwei Drehrichtungen laufen.The rotor with two oil motors and gears is advantageous Mistake. The rotor can rotate in two directions to run.
Gemäß einer bevorzugten Ausführungsform der Erfindung ist auf der Vorrichtung im Bereich der Aufnahmeöffnung für das Material eine Abdeckung vorgesehen, die in einer Schließstellung angeordnet ist, wenn die Vorrichtung in der Stellung angeordnet ist, dass das Material zerkleinert wird. Nimmt die Vorrichtung neues Material zum Zerkleinern auf, ist die Abdeckung geöffnet. Diese Funktion lässt sich beispielsweise über ein zwischen der Abdeckung und dem Arm des Trägerfahrzeuges vorgesehenes Seil oder Kette realisieren. Die Einfüllöffnung befindet sich in der Zerkleinerungsstellung oben an der Vorrichtung, während am unteren Teil der Vorrichtung die Öffnung vorgesehen ist, aus der das zerkleinerte Material herausfällt. In dieser Stellung ist die Abdeckung geschlossen.According to a preferred embodiment of the invention is on the device in the area of the receiving opening for the material provided a cover that in a Closed position is arranged when the device in the Position is arranged that the material is crushed becomes. The device takes new material for crushing the cover is open. This function can be for example, one between the cover and the arm Realize the provided rope or chain of the carrier vehicle. The filling opening is in the shredding position at the top of the device while at the bottom Part of the device is the opening from which the shredded material falls out. In this position the cover is closed.
Wird die Vorrichtung geschwenkt, um neues Material aufzunehmen, hält die Kette oder das Seil die Abdeckung in einer waagerechten Position. Die nunmehr schräg gestellte Aufnahmeöffnung der Vorrichtung kann ungehindert Material aufnehmen. Zum Zerkleinern wird die Vorrichtung wieder in eine waagerechte Stellung gebracht, so dass die Abdeckung zum Aufliegen auf der Aufnahmeöffnung kommt. Damit kann bei dem Zerkleinerungsvorgang kein Material aus der erfindungsgemäßen Vorrichtung herausgeschleudert werden. The device is pivoted to new material the chain or rope holds the cover in a horizontal position. The now inclined Receiving opening of the device can be unimpeded material take up. To shred the device is in again brought a horizontal position so that the cover comes to rest on the receiving opening. So that at the crushing process no material from the invention Device are thrown out.
Die erfindungsgemäße Vorrichtung weist den Vorteil auf, dass die unterschiedlichsten Materialien vor Ort zerkleinert werden können.The device according to the invention has the advantage on that the most diverse materials are shredded on site can be.
Die erfindungsgemäße Vorrichtung ist sehr vorteilhaft beim Glasrecycling einzusetzen. Beispielsweise bei Bauabfällen, in denen Thermopanefenster enthalten sind, werden diese mit der erfindungsgemäßen Vorrichtung zerkleinert. Das Glas wird in relativ kleine Teile zerkleinert, während die Kunststoffteile als größere Teile erhalten bleiben. Die zerkleinerten Bauabfälle werden anschließend gesiebt, wobei die kleineren Glasteile durch das Sieb durchfallen und wieder vollständig recycelt werden können.The device according to the invention is very advantageous used in glass recycling. For example with construction waste, which contain thermal panes crushed them with the device according to the invention. The glass is crushed into relatively small pieces while the plastic parts are retained as larger parts. The crushed construction waste is then sieved, whereby the smaller pieces of glass fall through the sieve and again can be fully recycled.
Mit der erfindungsgemäßen Vorrichtung können auch Gipskartonplatten, Rindenmulch, Ziegelsteine, Bauschutt, Altasphalt, Dachziegel, Äste, Gestrüpp, Lava-Hohlblocksteine und dergleichen zerkleinert werden.With the device according to the invention can also Gypsum plasterboards, bark mulch, bricks, building rubble, Old asphalt, roof tiles, branches, scrub, lava hollow blocks and the like are crushed.
Insbesondere bei großräumigen Abfällen, wie Lava-Hohlblocksteinen, ist eine Zerkleinerung vor Ort sinnvoll. Gemäß dem Stand der Technik werden derartige Hohlblocksteine im Ganzen abgefahren. Bei beispielsweise acht Kubikmetern Abfall sind sechs Kubikmeter Luft enthalten, so dass für relativ wenig Abfall ein großes Transportvolumen erforderlich ist. Nach einer Zerkleinerung mit der erfindungsgemäßen Vorrichtung kann wesentlich mehr Abfall mit einem Transport befördert werden.Especially with large-scale waste such as lava hollow blocks it makes sense to shred on site. According to Such hollow blocks are the prior art wholly crazy. For example, eight cubic meters Waste contains six cubic meters of air, so for relatively little waste a large transport volume is required is. After crushing with the invention Device can waste much more with one Transport to be transported.
Die erfindungsgemäße Vorrichtung hat auch den Vorteil, dass sie die Materialien sehr schnell bricht, zerkleinert, mischt und dergleichen. Es hat sich gezeigt, dass ein Volumen von 1,6 Kubikmetern in maximal zehn Sekunden zerkleinert, gebrochen, gemischt oder dergleichen wird. The device according to the invention also has the advantage that it breaks the materials very quickly, crushes them, mixes and the like. It has been shown that a volume crushed by 1.6 cubic meters in a maximum of ten seconds, broken, mixed or the like.
Weitere Einzelheiten der Erfindung können den Unteransprüchen entnommen werden.Further details of the invention can be found in the subclaims be removed.
Auf der Zeichnung ist ein Ausführungsbeispiel der Erfindung dargestellt, und zwar zeigen:
- Fig. 1
- eine Seitenansicht einer erfindungsgemäßen Vorrichtung, teilweise aufgebrochen;
- Fig. 2
- die Seitenansicht gemäß Fig. 1 mit veränderter Spaltbreite;
- Fig. 3
- einen Rotor im Längsschnitt;
- Fig. 4
- eine Draufsicht auf einen Rotor;
- Fig. 5
- eine Vorrichtung mit einer Abdeckung in Seitenansicht;
- Fig. 6
- die Vorrichtung gemäß Fig. 5 in einer anderen Arbeitsstellung in Seitenansicht.
- Fig. 1
- a side view of a device according to the invention, partially broken away;
- Fig. 2
- the side view of Figure 1 with a changed gap width.
- Fig. 3
- a rotor in longitudinal section;
- Fig. 4
- a plan view of a rotor;
- Fig. 5
- a device with a cover in side view;
- Fig. 6
- 5 in a different working position in side view.
Fig. 1 zeigt eine erfindungsgemäße Vorrichtung (1), welche in Form einer Baggerschaufel (2) ausgebildet ist. Die Baggerschaufel (2) weist Aufnahmelöcher (3) für eine Verbindung mit einem Arm (13) eines Baggers oder Laders auf. An dem Arm (13) sind ein Hydraulikzylinder (16) sowie Umlenkhebel (15) angeordnet.1 shows a device (1) according to the invention, which is in the form of an excavator shovel (2). The excavator bucket (2) has receiving holes (3) for one Connection to an arm (13) of an excavator or loader on. On the arm (13) are a hydraulic cylinder (16) and Deflection lever (15) arranged.
In der Vorrichtung (1) ist ein Rotor (4) angeordnet, welcher Hartmetallmeißel (5) trägt. Dem Rotor (4) gegenüberliegend ist eine Schlag- oder Brechleiste (6) angeordnet.A rotor (4) is arranged in the device (1), which carbide chisel (5) carries. Opposite the rotor (4) a blow or break bar (6) is arranged.
Die Vorrichtung (1) weist eine Aufnahmeöffnung (7) für die Aufnahme des zu zerkleinernden Materials auf sowie eine Auslassöffnung (8), durch die das zerkleinerte Material in Richtung des Pfeiles (A) die Vorrichtung (1) verlässt.The device (1) has a receiving opening (7) for the intake of the material to be shredded and a Outlet opening (8) through which the shredded material in Direction of arrow (A) leaves the device (1).
Zwischen der Schlag- oder Brechleiste (6) ist ein Spalt (B) vorgesehen, der in seiner Größe einstellbar ist.Between the blow or break bar (6) is a Gap (B) is provided, which is adjustable in size.
Gemäß Fig. 2 ist der Spalt (B) vergrößert worden. Die Verstellung des Spaltes (B) erfolgt ebenso aus der Fahrzeugkabine wie die Steuerung zur Drehbewegung des Rotors (4). Durch die Spaltverstellung ist die Korngröße nach Wunsch zu bestimmen. Wenn der Spalt (B) zwischen Rotor (4) und Schlag- und Brechleiste (6) ganz klein, wie in Fig. 1, eingestellt wird, wird das Material feiner. Bei einem größeren Spalt (B), wie in Fig. 2 dargestellt, wird das Material grober. Die Schlag- und Brechleiste (6) kann so verstellt werden, dass das Material nicht gebrochen, sondern nur gesiebt wird.2, the gap (B) has been enlarged. The The gap (B) is also adjusted from the vehicle cabin like the control for the rotary movement of the rotor (4). The grain size is adjusted by the gap adjustment Desire to determine. If the gap (B) between the rotor (4) and blow and break bar (6) very small, as in Fig. 1, is set, the material becomes finer. With a larger one Gap (B), as shown in Fig. 2, becomes the material gross. The blow and break bar (6) can be adjusted in this way be that the material is not broken, but is only sieved.
Der Rotor (4), der die angebrachten, leicht auswechselbaren Hartmetallmeißel (5) trägt, dreht sich mit einstellbarer Drehzahl vor der Schlag- oder Brechleiste (6). Das zu brechende Material wird mit hoher Geschwindigkeit gegen die Schlag- oder Brechleiste (6) geschleudert und damit problemlos zertrümmert.The rotor (4), which is attached, easily replaceable Tungsten carbide chisel (5) rotates with it adjustable speed in front of the blow or break bar (6). The material to be crushed is moving at high speed hurled against the blow or break bar (6) and thus easily smashed.
Der Antrieb des Rotors (4) erfolgt über die Hydraulikanlage des Trägergerätes (nicht dargestellt). The rotor (4) is driven by the hydraulic system the carrier device (not shown).
Gemäß Fig. 3 weist der Rotor (4) über seinen Umfang die auswechselbaren Hartmetallmeißel (5) auf, welche sich verjüngende Spitzen (9) aufweisen. Der Antrieb des Rotors (4) erfolgt über Ölmotoren (10), die innerhalb des Rotors (4) angeordnet sind. Um ein optimales Drehmoment zu erzeugen, sind die Ölmotoren (5) mit Planetengetrieben versehen. Die Ölmotoren (10) und die Planetengetriebe sind so auszuwählen, dass deren Abtriebswellen gleichzeitig als Antriebswellen für den Rotor (4) genutzt werden.3, the rotor (4) has over its circumference the exchangeable hard metal chisel (5), which itself have tapering tips (9). The drive of the rotor (4) takes place via oil motors (10), which are inside the rotor (4) are arranged. To get an optimal torque generate, the oil motors (5) with planetary gears Mistake. The oil motors (10) and the planetary gears are so that their output shafts simultaneously as Drive shafts for the rotor (4) can be used.
Über die Umfangsgeschwindigkeit des Rotors (4), die über den hydraulischen Volumenstrom des Trägergerätes gesteuert wird, ist ebenso der Sieb- und Brechvorgang zu beeinflussen. Wenn das Material mehrmals mit der Vorrichtung (1) aufgenommen und durchgearbeitet wird, können Zusatzstoffe, wie Bindemittel, optimal untergemischt werden. Die Vorrichtung (1) eignet sich aufgrund ihrer dargelegten Eigenschaften zum Brechen, Zerkleinern, Sieben, Separieren, Verladen, Streuen und Mischen von Baumaterial, Bauabfällen, Bodenaushub, Holz, Wurzeln, Humusböden, Steinen, Glas, Gießereisanden, Haus- und Sondermüll, Industriemüll, Altpapier und so weiter.About the peripheral speed of the rotor (4), the controlled via the hydraulic volume flow of the carrier device the sieving and breaking process must also be influenced. If the material is used several times with the device (1) is recorded and worked through, additives, like binders, are mixed in optimally. The Device (1) is suitable on the basis of its properties for breaking, crushing, sieving, separating, Loading, spreading and mixing of building material, construction waste, Excavation of soil, wood, roots, humus soils, stones, glass, Foundry sands, domestic and special waste, industrial waste, Waste paper and so on.
Gemäß Fig. 4 sind die Hartmetallmeißel (5) auf dem Rotor (4) auf Linien angeordnet, die schräg zu der Mantellinie des Rotors (4) verlaufen. Es ist jedoch auch denkbar, eine andere Anordnung zu wählen.4, the hard metal chisels (5) are on the rotor (4) Arranged on lines that are oblique to the surface line of the rotor (4). However, it is also conceivable to choose another arrangement.
Fig. 5 zeigt die Vorrichtung (1) mit der Baggerschaufel (2) mit einer Abdeckklappe (11), die über eine Kette (12) mit dem Arm (13) eines Trägergerätes verbunden ist. Die Klappe (11) ist um einen Anlenkpunkt (14) an der Baggerschaufel (2) schwenkbar. Gemäß Fig. 5 weist die Schaufel die Arbeitsstellung zur Aufnahme von Material auf. Fig. 5 shows the device (1) with the excavator bucket (2) with a cover flap (11), which has a Chain (12) connected to the arm (13) of a carrier device is. The flap (11) is around an articulation point (14) on the Excavator bucket (2) swiveling. 5 has the Scoop up the working position to pick up material.
Gemäß Fig. 6 befindet sich die Baggerschaufel (2) in der Arbeitsstellung zum Zerkleinern des Materials. Die Abdeckklappe (11) liegt auf der Baggerschaufel (2) auf, so dass beim Zerkleinerungsvorgang kein Material herausgeschleudert wird. 6 is the excavator bucket (2) in the working position for shredding the material. The cover flap (11) lies on the excavator bucket (2), see above that no material is thrown out during the shredding process becomes.
- 11
- Vorrichtungcontraption
- 22
- Baggerschaufelscoop
- 33
- Aufnahmelöcherreceiving holes
- 44
- Rotorrotor
- 55
- HartmetallmeißelCarbide chisel
- 66
- Schlag- oder BrechleisteBlow bar or breaker bar
- 77
- Aufnahmeöffnungreceiving opening
- 88th
- Auslassöffnungoutlet
- 99
- Spitzen der HartmetallmeißelCarbide chisel tips
- 1010
- ÖlmotorenOilmotors
- 1111
- Klappeflap
- 1212
- KetteChain
- 1313
- Armpoor
- 1414
- Anlenkpunktarticulation
- 1515
- UmlenkhebelUmlenkhebel
- 1616
- Hydraulikzylinderhydraulic cylinders
- AA
- Pfeilarrow
- BB
- Spaltgap
Claims (15)
dadurch gekennzeichnet, dass in der Vorrichtung (1) lediglich ein sich drehender Rotor (4) angeordnet ist, und dass eine dem Rotor (4) gegenüberliegende Schlag- oder Brechleiste oder -kante (6) vorgesehen ist.Device for loading, breaking, crushing, sieving, separating and / or mixing, which is designed as an attachment for excavators or loaders,
characterized in that only a rotating rotor (4) is arranged in the device (1), and in that an impact or break bar or edge (6) opposite the rotor (4) is provided.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/172,029 US20020189140A1 (en) | 2001-06-15 | 2002-06-14 | Mobile apparatus for sieving, separating, breaking, size reducing and/or mixing |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE20109839 | 2001-06-15 | ||
DE20109839U | 2001-06-15 | ||
DE20112111U DE20112111U1 (en) | 2001-06-15 | 2001-07-25 | Mobile device for screening, separating, breaking, crushing and / or mixing |
DE20112111U | 2001-07-25 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1267002A1 true EP1267002A1 (en) | 2002-12-18 |
Family
ID=26057039
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01118568A Withdrawn EP1267002A1 (en) | 2001-06-15 | 2001-08-02 | Mobile device for the screening, the separation, the breaking, the disintegration and/or the mixing |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP1267002A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1600565A1 (en) * | 2004-05-24 | 2005-11-30 | Nakayama Iron Works, Ltd. | Crusher bucket with lid |
WO2006097179A2 (en) * | 2005-03-14 | 2006-09-21 | Schenk Juergen | Universal unit and attachment classifier |
WO2008047190A2 (en) * | 2006-10-20 | 2008-04-24 | Simex Srl | A bucket that is applicable interchangeably to operating machines provided with hydraulic or electric plant |
GB2449953A (en) * | 2007-06-05 | 2008-12-10 | Brian Mence | Self loading wood shredding attachment for excavator or crane |
DE102009004161A1 (en) * | 2009-01-09 | 2010-07-15 | Hirschel, Uwe | Concrete breakers return unit has movable transferable machine built as trailer, where crushed construction scrap material of specific particle sizes, is provided on upper part |
CN105887960A (en) * | 2016-05-23 | 2016-08-24 | 周标 | Bucket and loading machine |
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US3602444A (en) * | 1968-03-13 | 1971-08-31 | Hazemaz Hartzerkleinerunzs Und | Impact comminutor |
US3637145A (en) * | 1968-09-24 | 1972-01-25 | Crusher & Pulverizer Co Inc | Reversible material reducing mill |
US4068897A (en) * | 1976-10-22 | 1978-01-17 | M.A.T. Industries, Inc. | Replaceable cutting bit holder assembly |
DE4213523A1 (en) * | 1992-04-24 | 1993-10-28 | Westfalia Becorit Ind Tech | Mobile milling loader to dig ditches - has adjustable fixed crusher plate to form crusher gap with milling head |
US5259692A (en) * | 1992-09-04 | 1993-11-09 | Beller Larry D | Ground breaking apparatus |
JPH0988355A (en) * | 1995-09-27 | 1997-03-31 | Jiyakutei Eng Kk | Rotary crusher |
JPH10331185A (en) * | 1997-04-04 | 1998-12-15 | Jiyakutei Eng Kk | Drum crusher |
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US6213560B1 (en) * | 1999-03-19 | 2001-04-10 | Caterpillar Paving Products Inc. | Variable width milling drum |
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2001
- 2001-08-02 EP EP01118568A patent/EP1267002A1/en not_active Withdrawn
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US3602444A (en) * | 1968-03-13 | 1971-08-31 | Hazemaz Hartzerkleinerunzs Und | Impact comminutor |
US3637145A (en) * | 1968-09-24 | 1972-01-25 | Crusher & Pulverizer Co Inc | Reversible material reducing mill |
US4068897A (en) * | 1976-10-22 | 1978-01-17 | M.A.T. Industries, Inc. | Replaceable cutting bit holder assembly |
DE4213523A1 (en) * | 1992-04-24 | 1993-10-28 | Westfalia Becorit Ind Tech | Mobile milling loader to dig ditches - has adjustable fixed crusher plate to form crusher gap with milling head |
US5259692A (en) * | 1992-09-04 | 1993-11-09 | Beller Larry D | Ground breaking apparatus |
JPH0988355A (en) * | 1995-09-27 | 1997-03-31 | Jiyakutei Eng Kk | Rotary crusher |
JPH10331185A (en) * | 1997-04-04 | 1998-12-15 | Jiyakutei Eng Kk | Drum crusher |
JPH1110016A (en) * | 1997-04-30 | 1999-01-19 | Maruyama Sangyo:Kk | Pulverization processing machine for concrete waste or the like |
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Title |
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PATENT ABSTRACTS OF JAPAN vol. 1997, no. 07 31 July 1997 (1997-07-31) * |
PATENT ABSTRACTS OF JAPAN vol. 1999, no. 03 31 March 1999 (1999-03-31) * |
PATENT ABSTRACTS OF JAPAN vol. 1999, no. 04 30 April 1999 (1999-04-30) * |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1600565A1 (en) * | 2004-05-24 | 2005-11-30 | Nakayama Iron Works, Ltd. | Crusher bucket with lid |
WO2006097179A2 (en) * | 2005-03-14 | 2006-09-21 | Schenk Juergen | Universal unit and attachment classifier |
WO2006097179A3 (en) * | 2005-03-14 | 2006-12-07 | Juergen Schenk | Universal unit and attachment classifier |
WO2008047190A2 (en) * | 2006-10-20 | 2008-04-24 | Simex Srl | A bucket that is applicable interchangeably to operating machines provided with hydraulic or electric plant |
WO2008047190A3 (en) * | 2006-10-20 | 2008-06-26 | Simex Srl | A bucket that is applicable interchangeably to operating machines provided with hydraulic or electric plant |
US8117771B2 (en) | 2006-10-20 | 2012-02-21 | Simex Srl | Bucket that is applicable interchangeably to operating machines provided with hydraulic or electric plant |
GB2449953A (en) * | 2007-06-05 | 2008-12-10 | Brian Mence | Self loading wood shredding attachment for excavator or crane |
DE102009004161A1 (en) * | 2009-01-09 | 2010-07-15 | Hirschel, Uwe | Concrete breakers return unit has movable transferable machine built as trailer, where crushed construction scrap material of specific particle sizes, is provided on upper part |
CN105887960A (en) * | 2016-05-23 | 2016-08-24 | 周标 | Bucket and loading machine |
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