EP0995529A1 - Dispositif pour couper des bandes - Google Patents

Dispositif pour couper des bandes Download PDF

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Publication number
EP0995529A1
EP0995529A1 EP98308623A EP98308623A EP0995529A1 EP 0995529 A1 EP0995529 A1 EP 0995529A1 EP 98308623 A EP98308623 A EP 98308623A EP 98308623 A EP98308623 A EP 98308623A EP 0995529 A1 EP0995529 A1 EP 0995529A1
Authority
EP
European Patent Office
Prior art keywords
hoop material
guide
blade
base plate
ram
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP98308623A
Other languages
German (de)
English (en)
Inventor
Seiji Tokukatsu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP10646097A priority Critical patent/JP4211899B2/ja
Priority to JP10645997A priority patent/JP4158209B2/ja
Priority claimed from JP10646097A external-priority patent/JP4211899B2/ja
Priority claimed from JP10645997A external-priority patent/JP4158209B2/ja
Application filed by Individual filed Critical Individual
Priority to US09/176,525 priority patent/US6453785B1/en
Priority to EP98308623A priority patent/EP0995529A1/fr
Priority claimed from US09/176,525 external-priority patent/US6453785B1/en
Publication of EP0995529A1 publication Critical patent/EP0995529A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/0006—Means for guiding the cutter

Definitions

  • the present invention relates to a hoop materials cutter which is installed on an automatic press machine or the like to cut a scrap hoop material, and, more particularly, to a cutting blade guide for guiding the movable blade of a hoop material cutter in a reciprocating motion.
  • This type of hoop material cutter is known and disclosed in, for example, U.S. Patent No. 4,664,007.
  • a ram 4 moves reciprocally via a bearing 19 while rocking, so that a hoop material is cut between a movable blade 3 attached to the bottom side of the ram 4 and a fixed blade 2 secured to the base plate.
  • both end faces of the movable blade 3 secured to the front portion of the bottom side of the ram 4 are guided by a pair of guide pins 54 which are rotatably provided on a base plate 1.
  • the width of the ram 4 is designed smaller than the width of an opening 63 of the base plate 1, and an oil can manually be supplied to the guide pins 54 from the outer surface of the base plate 1 via nipples 62 and oil holes 61.
  • the ram 4 in Figure 11 is designed in such a way that the distance between two parallel sides 4a and 4b is set greater than the width of an opening portion 1a, 1b of the base plate 1 and the wide parallel portion is provided on the slide surface of the base plate 1, thereby ensuring more stable reciprocation of the ram 4.
  • cutting blade guides 28a and 28b are provided between end faces 3a and 3b of the movable blade 3 secured to the front end portion of the bottom side of the ram 4 and the inner walls of the opening portion 1a, 1b of the base plate 1.
  • the cutting blade guides 28a and 28b are so designed as to fit guide pins 11a and 11b in a rotatable manner in respective prismatic blocks 29a and 29b, which are fitted detachable in a horizontal direction from the base plate 1, and to cause the cylindrical surfaces of the guide pins 11a and 11b to protrude sideways from the associated blocks, whereby the end faces 3a and 3b of the movable blade 3 are guided by the protruding portions.
  • the aforementioned conventional hoop material cutter is provide with a hopper 30 which guides a hoop material A between the movable blade 3 and the fixed blade 2 at the time of cutting the hoop material A.
  • the hopper 30 comprises a lower guide 31 for guiding the bottom side of a hoop material A1 and a stock guide 32 provided upright for stopping feeding of a hoop material A2.
  • the guide pins 54 of the hoop material cutter described in Japanese Unexamined Patent Publication No. Hei 7-60531 are so designed as to permit manual supply of an oil to the guide pins 54 via the nipples 62 from outside the base plate 1.
  • the guide pins 54 will not rotate smoothly, accelerating the wear-out of the cylindrical surfaces, which is likely to cause settling of the guide pins 54.
  • the attachment of the nipples 62 undesirably makes the side surfaces of the base plate 1 weaker.
  • the hoop material cutter described in Japanese Unexamined Patent Publication No. Hei 7-60532, as shown in Figure 13, is constructed in such a manner that the lubricating fluid is supplied to the slide surfaces of the wide parallel portion 4a, 4b of the ram 4 via oil holes 15, a groove 23, a through hole 17 and a groove 24 from nipples 16 in Figure 11.
  • the fluid is further led to the guide pins 11a and 11b via the slide surfaces, it is difficult to sufficiently supply the fluid there.
  • the guide pins 11a and 11b will not rotate smoothly, so that the cylindrical surfaces of the guide pins 11a and 11b are apt to wear out.
  • settling occurs at the end portions of the guide pins 11a and 11b. This settling imparts the rotational resistance that makes the rotation of the guide pins harder and harder.
  • the conventional hoop material cutter has not sufficiently overcome the adverse influence of the attachment position of the hopper 30 on the action of cutting the hoop material A.
  • the hoop material A1 abuts on the lower end portion of the lower guide 31 and is bent. Consequently, not only a cut chip A3 is deformed, but also the lifetime of the cutting blade becomes shorter due to the poor cutting condition. If the stock guide 32 is positioned improperly, chips or debris 38 may come onto the slide surfaces from the top surface of the movable blade 3, adversely affecting the action of the ram 4.
  • a hoop material cutter for cutting a hoop material comprises a base plate; a ram movable reciprocally while rocking; a movable blade secured to a bottom surface of the ram; a fixed blade secured to a top surface of the base plate; a hopper for guiding a hoop material between the movable blade and the fixed blade; and cylindrical guide pins rotatably fitted in the base plate and each having both ends chamfered, cylindrical surfaces of the guide pins having projections protruding sideways of the base plate for guiding end faces of the movable blade, whereby the hoop material cutter cuts the hoop material while allowing the movable blade to move toward and away from the fixed blade in accordance with an action of the ram.
  • each guide pin As both ends of each guide pin are chamfered, the chamfered portions become an oil retainer to ensure sufficient oil supply, and if the cylindrical surfaces of the guide pins wear out, causing settling, the settling is accommodated in the space that is formed by the chamfered portions, thus preventing the guide pins from rotating unsmoothly.
  • a hoop material cutter for cutting a hoop material comprises a base plate; a ram movable reciprocally while rocking; a movable blade secured to a bottom surface of the ram; a fixed blade secured to a top surface of the base plate; a hopper for guiding a hoop material between the movable blade and the fixed blade; and cylindrical guide pins rotatably fitted in the base plate via blocks and each having both ends chamfered, cylindrical surfaces of the guide pins having projections protruding sideways of the blocks for guiding end faces of the movable blade, whereby the hoop material cutter cuts the hoop material while allowing the movable blade to move toward and away from the fixed blade in accordance with an action of the ram.
  • each guide pin As both ends of each guide pin are chamfered, the chamfered portions become an oil retainer to ensure sufficient oil supply, and if the cylindrical surfaces of the guide pins wear out, causing settling, the settling is accommodated in the space that is formed by the chamfered portions, thus preventing the guide pins from rotating unsmoothly. Further, as the guide pins are fitted in the base plate via the associated blocks, even when the distances between the end faces of the movable blade and the associated guide pins become longer as in a large hoop material cutter, the extension of the guide pins by the blocks can ensure the guiding action.
  • the amount of the cylindrical surface of each of the guide pins protruding sideways of the base plate or the associated block is smaller than the radius of that guide pin.
  • the guide pin As the portion of the cylindrical surface of each guide pin which is greater than its radius is fitted, the guide pin can be held in the fitting hole and can be prevented from coming off the fitting hole in the horizontal direction.
  • the blocks are provided detachable in a horizontal direction from the base plate facing the end faces of the movable blade.
  • the blocks are located on the base plate side facing the movable blade and are attachable and detachable in the horizontal direction, so that the blocks can be pulled out from the base plate simply by removing the movable blade from the bottom surface of the ram.
  • a hoop material cutter for cutting a hoop material comprises a base plate; a ram movable reciprocally while rocking; a movable blade secured to a bottom surface of the ram; a fixed blade secured to a top surface of the base plate; and a hopper for guiding a hoop material between the movable blade and the fixed blade, the hopper including a lower guide and a stock guide for stopping feeding of the hoop material, a lower end portion of one of the lower guide and the stock guide abutting on an upper surface of the movable blade in a slidable manner, an end portion of the other one of the lower guide and the stock guide being set approximately at a position of a cutting blade on an upper surface of the fixed blade, whereby the hoop materials cutter cuts the hoop material while allowing the movable blade to move toward and away from the fixed blade in accordance with an action of the ram.
  • the lower end portion of one of the lower guide and stock guide of the hopper abuts on the top surface of the movable blade in a slidable manner, eliminatiny a clearance therebetween, which prevents chips or debris 38 from coming onto the slide surfaces. Further, the end portion of the other one of the lower guide and the stock guide is secured at a position where it does not stick out on the movable blade side from the position of the cutting blade of the fixed blade.
  • This design can prevent a hoop material from being deformed at the time the hoop material is cut, and can elongate the lifetime of the cutting blade.
  • the width of an opening defined by the lower end portion of the lower guide or the stock guide and a blade edge of the fixed blade is set approximately twice the thickness of a hoop material.
  • the width of the opening is set approximately twice the thickness of a hoop material, it is possible to cope with deformation of the hoop material or a change in the thickness of the hoop material.
  • a side guide for guiding a hoop material in a widthwise direction thereof is provided on both sides of the opening, and the length of the side guide along the opening is set within the length of the cutting blade.
  • the side guide is provided to guide the widthwise movement of a hoop material is guided within the width of the cutting blade, the hoop material can be prevented from having any residual stock removal.
  • Figures 1 through 4 illustrate a hoop material cutter according to the first embodiment of this invention.
  • Figure 1 is a cross-sectional view of the hoop material cutter as seen from the side
  • Figure 2 is a perspective view illustrating how to assemble a cutting blade guide
  • Figure 3 is a front view of the cutting blade guide
  • Figure 4 is a top view of the cutting blade guide.
  • a hoop material cutter to which cutting blade guides according to this invention are adapted cuts a hoop material in the following manner.
  • a ram 4 moves reciprocally via a bearing 19 while rocking in accordance with the rotation of a cam 10 secured via a key 9 to the shaft 8 of a motor 6, so that a hoop material is cut as a movable blade 3 secured to the front end of the ram 4 at the bottom moves closer to and away from a fixed blade 2 secured to the base plate.
  • this hoop material cutter is designed in such a manner that end faces 3a and 3b of the reciprocal movable blade 3 are guided by cutting blade guides 71 and 7b, which respectively comprise a guide pin 12a and a block 13a and a guide pin 12b and a block 13b.
  • Each cutting blade guide 7a or 7b has the cylindrical guide pin 12 fitted in a rotatable fashion in the prismatic block 13 as shown in Figure 2.
  • the guide pin 12 has a length corresponding to the thickness of the movable blade 3, and has chamfered portions 14a and 14b on both ends.
  • a hole 20 in which the guide pin 12 is to be fitted is bored in the block 13 at such a position that the cylindrical surface of the guide pin 12 protrudes from one side of the block 13, and has a bottom 21.
  • the radial amount or size of the guide pin 12 protruding from the side of the block 13 is set smaller than the radius of the guide pin 12 so that the guide pin 12 does not come off the block 13 sideways. That is, the radial amount or the cylindrical surface of the guide pin 12 that is to be fitted in the block 13 is greater than the radius thereof, and the depth of the hole 20 is designed slightly greater than the length of the guide pin 12.
  • the cutting blade guide 7 is constituted by fitting the guide pin 12 in the block 13 in a direction indicated by the arrow in Figure 2. As shown in Figures 3 and 4, the cylindrical surface of the guide pin 12 of this cutting blade guide 7 sticks out from the side of the block 13 and will not come off the block 13 in the horizontal direction. The lower end of the guide pin 12 abuts on the bottom 21 of the hole 20, while the upper end is retracted slightly from the top surface of the block 13 so that the guide pin 12 can rotate smoothly. Triangular grooves in cross section are formed between the chamfered portions 14a and 14b of the guide pin 12 and the inner wall of the hole 20. Those grooves serve as a retainer for the lubricating fluid, and can accommodate settling if caused by wear-out of the cylindrical surface of the guide pin 12.
  • the movable blade 3 can be guided by the guide pins 12a and 12b.
  • a plurality of bolts 4a should be unfastened and the movable blade 3 should be removed from the bottom surface of the ram 4, allowing the cutting blade guides 7a and 7b to be pulled out horizontally.
  • the guide pins 12a and 12b remain fitted in the removed cutting blade guides 7a and 7b and will not come off.
  • the lubricating fluid to the guide pins 12a and 12b is supplied to the slide surfaces of the ram 4 via oil holes 15, a groove 23, a through hole 17 and a groove 24 from nipples 16 in Figure 11, and is further supplied to the chamfered portions 14a and 14b of the guide pins 12a and 12b from the slide surfaces. Accordingly, the lubricating fluid is retained in the grooves formed by the chamfered portions 14a and 14b and will be sufficiently supplied to the rotational portions of the guide pins 12a and 12b. Further, settling, if it occurs due to wear-out of the cylindrical surfaces of the guide pins, can be accommodated in the grooves formed by the chamfered portions, and will not impart an additional rotational resistance.
  • each guide pin 12 As both ends of each guide pin 12 are chamfered, the chamfered portions 14 become an oil retainer to ensure sufficient oil supply to the rotational portions, and settling, if it occurs on the cylindrical surface of the guide pin 12 due to wear-out, can be accommodated in the space that is formed by the chamfered portions 14, thus preventing the guide pin from rotating unsmoothly. Further, as the guide pins 12 are fitted via the associated blocks 13, the cutting blade guides 7 can be pulled out horizontally from the base plate merely by removing the movable blade 3 at the time of maintenance for the cutting blade guides 7.
  • Figure 5 is a cross-sectional view of a hoop material cutter according to the second embodiment of this invention as seen from the side.
  • the guide pins 12 are provided directly on the base plate 1 without using the blocks 13 in the first embodiment, and the other structure is the same as that of the first embodiment.
  • the hoop material cutter can be manufactured inexpensively at the price of the inconvenience that because the cylindrical surface of each guide pin 12a or 12b greater in radial amount than the radius of the guide pin is directly fitted in the base plate, the ram 4 should be removed in order to pull out the guide pin 12.
  • the lubricating fluid is sufficiently supplied to the grooves formed by the chamfered portions 14 of each guide pin 12a or 12b, so that the guide pin 12a or 12b rotates smoothly, and settling, if it occurs on the cylindrical surface of the guide pin due to wear-out of the cylindrical surface, can be accommodated in the grooves that are formed by the chamfered portions 14, thus preventing an additional rotational resistance from being imparted.
  • each guide pin 12 As both ends of each guide pin 12 are chamfered, the chamfered portions 14 become an oil retainer to ensure sufficient oil supply to the rotational portions, and settling, if it occurs on the cylindrical surface of the guide pin 12 due to wear-out of the cylindrical surface, can be accommodated in the space that is formed by the chamfered portions 14, thus preventing the guide pin from rotating unsmoothly,
  • Figures 6 through 10 illustrate a hoop material cutter according to the third embodiment.
  • Figures 6 to 9 are cross-sectional views of the essential portions showing various examples of the relationship of the attachment position of a hopper with respect to the cutting blade
  • Figure 10 is a top view showing a side guide.
  • a hoop material cutter to which this embodiment is adapted cuts a hoop material in the following manner.
  • the ram 4 reciprocates via the bearing 19 while rocking in accordance with the rotation of the cam 10 secured via the key 9 to the shaft 8 of the motor 6, so that the movable blade 3 secured to the front end of the ram 4 at the bottom moves closer to and away from the fixed blade 2 secured to the base plate 1, thereby cutting a hoop material A that is supplied to the cutting blade portion.
  • cutter comprises a lower guide 41 having an arcuate guide surface for guiding a hoop material A in the feeding direction indicted by "A1” and a stock guide 42 formed upright to stop feeding of the hoop material A as indicated by "A2", both guides being formed of a steel plate.
  • the movable blade 3 or the fixed blade 2 may be attached to the bottom surface or top surface of the ram 4 or the base plate 1, and the direction of the hopper 40 may vary as shown in Figures 6 to 9.
  • the positions of the attachment of the hopper to those hoop material cutter will now be discussed.
  • the movable blade 3 is fixed as a lower blade to the bottom surface of the ram 4 which makes a reciprocal action in the direction of the arrow, and the fixed blade 2 is secured as an upper blade to the top surface of the base plate 1.
  • the hopper 40 to be installed in this hoop material cutter can feed the hoop material A from upper left.
  • the lower guide 23 in this case is shaped in an arcuate form to guide the bottom side of the hoop material A that is fed from the left, and has its lower end abutting on the surface of the movable blade 3 in a slidable manner.
  • the stock guide 41 is formed upright to stop feeding of the hoop material A, and its inner wall (the side surface on the hoop material side) at the lower end is set at the position of the blade edge of the fixed blade 2 or at a position slightly retracted from the blade edge.
  • the width W of an opening which is formed between the inner wall (the side surface on the hoop material side) of the lower guide 42 at its lower end and the blade edge of the fixed blade 2 is set approximately twice the thickness of the hoop material in order to cope with a probable variation, deformation or the like of the thickness of the hoop material.
  • the direction of the hopper 43 of the hoop material cutter depicted in Figure 7 is set opposite to that of the hopper in Figure 6.
  • the lower end of a stock guide 44 abuts in a slidable manner on the top surface of the movable blade 3, and the lower end of a lower guide 45 is attached at a position slightly retracted from the blade edge of the fixed blade 2 so that the lower end does not protrude from the blade edge of the fixed blade 2.
  • the movable blade 3 is secured to the top surface of the ram 4 and the fixed blade 2 to the bottom surface of the base plate 1, as opposed to those of the hoop material cutters in Figures 6 and 7, and hoppers 46 and 47 are likewise installed in the opposite directions.
  • the hopper 47 is secured to the ram 4 so that it reciprocates together with the ram 4.
  • the fixed blade 2 becomes a lower blade, so that the lower end of the stock guide 44 or the lower guide 45 abuts in a slidable manner on the top surface of the fixed blade 2, while the inner surface of the lower end of the lower guide 45 or the stock guide 44 is secured to the top surface of the movable blade 3 serving as an upper blade, at a position where the inner surface does not stick out from the cutting blade.
  • the setting of the width W of the opening is the same as the aforementioned one.
  • a side guide 37 formed integral with the base plate 1 is provided in the lengthwise direction (sideways) of the opening W that is formed by the lower guide 45 and the stock guide 44, and the width H2 of this side guide 37 is set narrower than the blade width H1 of the fixed blade 2 and the movable blade 3.
  • This design restricts the lateral movement of a hoop material over the blade width, and prevents the occurrence of the residual stock removal of the hoop material.
  • the hoop material A is supplied to the cutting blade portions of the movable blade 3 and the fixed blade 2 from the direction of the arrow and the ram 4 is activated to move the movable blade 3 back and forth while rocking, thereby cutting the hoop material A stroke by stroke of the ram 4.
  • the hoop material A abuts on the stock guide 44 and stops being fed during cutting, and is then fed to the cutting blade portions to be cut when the opening is formed next, and those actions are repeated.
  • the hoop material A can slide into the cutting blade portions. Unlike the prior art, this design prevents the hoop material A from being pressed and bent by the lower end of the hopper, so that cut chips are not deformed.
  • the lower end of the lower guide 45 or the stock guide 44 abuts in a slidable manner on the top surface of the lower blade, there is no clearance therebetween, thus preventing chips or debris, produced at the time of cutting the hoop material A, from entering the bottom side of the hopper.
  • the hopper of this embodiment is formed of a steel plate, the hopper may be formed into various shapes using cast iron or other materials.
  • each guide pin As the portion of the cylindrical surface of each guide pin which is greater than its radius is fitted, the guide pin can be prevented from coming off the fitting hole in the horizontal direction.
  • the guide pins When the guide pins are attached to the base plate via blocks, the guide pins can be attached and detached together with the blocks in the horizontal direction, and the guide pins can be pulled out merely by removing the movable blade. This ensures easier maintenance.
  • the extension of the guide pins by the blocks can ensure the guiding action.
  • the hoop material cutter recited in claim 6 it is difficult for chips or debris, produced at the time of cutting a hoop material, to enter on the bottom side of the lower guide from the top surface of the lower blade, so that such chips or debris does not adversely affect the action of the ram. Further, since deformation of a hoop material such as bending does not occur at the time it is cut, it becomes easier to process chips after cutting and no excessive stress will act on the cutting blade, thus ensuring a longer lifetime of the cutting blade.
  • the width of the opening is set approximately twice the thickness of a hoop material as recited in claim 7, it is possible to cope with deformation of the hoop material or a change in the thickness of the hoop material. If this set value becomes smaller than about twice the thickness of a hoop material, it is difficult for the hoop material to pass through the opening, whereas if the set value becomes greater than the latter value, a hoop material may "play" inside the opening and may not be cut smoothly.
  • the hoop material As a hoop material is guided within the width of the cutting blade, the hoop material does not have a residual stock removal as indicated by the structure as recited in claim 8. Accordingly, cut chips will not be chained, ensuring easier processing of the chips.
EP98308623A 1987-07-22 1998-10-21 Dispositif pour couper des bandes Withdrawn EP0995529A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP10646097A JP4211899B2 (ja) 1997-04-23 1997-04-23 フープ材カッターにおける動刃の端面をガイドするガイドピンに対する潤滑油の給油方法とフープ材カッター
JP10645997A JP4158209B2 (ja) 1997-04-23 1997-04-23 フープ材カッター用ホッパー
US09/176,525 US6453785B1 (en) 1987-07-22 1998-10-21 Hoop material cutter
EP98308623A EP0995529A1 (fr) 1997-04-23 1998-10-21 Dispositif pour couper des bandes

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP10646097A JP4211899B2 (ja) 1997-04-23 1997-04-23 フープ材カッターにおける動刃の端面をガイドするガイドピンに対する潤滑油の給油方法とフープ材カッター
JP10645997A JP4158209B2 (ja) 1997-04-23 1997-04-23 フープ材カッター用ホッパー
US09/176,525 US6453785B1 (en) 1987-07-22 1998-10-21 Hoop material cutter
EP98308623A EP0995529A1 (fr) 1997-04-23 1998-10-21 Dispositif pour couper des bandes

Publications (1)

Publication Number Publication Date
EP0995529A1 true EP0995529A1 (fr) 2000-04-26

Family

ID=27443733

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98308623A Withdrawn EP0995529A1 (fr) 1987-07-22 1998-10-21 Dispositif pour couper des bandes

Country Status (1)

Country Link
EP (1) EP0995529A1 (fr)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0760532A (ja) * 1993-08-20 1995-03-07 Yasuharu Tokukatsu フープ材カッター
US5715603A (en) * 1995-06-26 1998-02-10 Dorguin; Jean-Pierre Device for cutting metals or concrete

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0760532A (ja) * 1993-08-20 1995-03-07 Yasuharu Tokukatsu フープ材カッター
US5715603A (en) * 1995-06-26 1998-02-10 Dorguin; Jean-Pierre Device for cutting metals or concrete

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN vol. 095, no. 006 31 July 1995 (1995-07-31) *

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