EP0974436A1 - Elément de façade , méthode pour sa fabrication , table de moulage et groupe d'éléments d'assemblage utilisés dans la méthode - Google Patents
Elément de façade , méthode pour sa fabrication , table de moulage et groupe d'éléments d'assemblage utilisés dans la méthode Download PDFInfo
- Publication number
- EP0974436A1 EP0974436A1 EP99202434A EP99202434A EP0974436A1 EP 0974436 A1 EP0974436 A1 EP 0974436A1 EP 99202434 A EP99202434 A EP 99202434A EP 99202434 A EP99202434 A EP 99202434A EP 0974436 A1 EP0974436 A1 EP 0974436A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- section
- elements
- facade
- flange
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title description 5
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 8
- 239000000126 substance Substances 0.000 claims description 20
- 238000004873 anchoring Methods 0.000 claims description 16
- 238000010276 construction Methods 0.000 claims description 8
- 239000011449 brick Substances 0.000 claims description 6
- 239000011810 insulating material Substances 0.000 claims description 6
- 239000004576 sand Substances 0.000 claims description 4
- 230000000284 resting effect Effects 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 238000005352 clarification Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
Definitions
- the invention relates to the manufacture of a facade, more in particular a facade having an air cavity.
- a facade During the construction of buildings, it is customary to manufacture the facades on the building site.
- prefabricated inner walls from concrete are used, in which the openings for windows and doors have already been provided.
- the facade Apart from an inner wall, the facade is generally also provided with an outer wall.
- insulating material and an air cavity are incorporated between the inner wall and the outer wall. Hitherto, the manufacture of the outer wall has taken place on the building site. After the inner walls have been placed, the outer wall is gradually masoned up and the casings are fitted in the outer wall. This is a particularly time-consuming mode of operation, in particular when the outer wall is built up from bricks, which is usually the case.
- the object of the invention is to provide an entirely new method for manufacturing a facade without the above-described drawbacks.
- a method for prefabricating a facade utilizing the table comprises a profile surface and support elements, wherein the facade comprises a prefabricated inner wall element and a number of outer facade elements, such as for instance bricks, windows, casings, ventilating grids, wood parts and the like, together forming an outer wall, wherein the profile surface is designed so that the positions of the outer facade elements are established thereby, wherein in a first method step, the outer facade elements are placed in the positions intended therefor on the profile surface, wherein first section elements are subsequently placed, extending over substantially the entire height of the outer wall and each comprising at least a number of anchoring elements extending into the joints between the outer facade elements, wherein a connecting substance, such as for instance mortar or concrete mortar, is subsequently applied over the outer facade elements, wherein the inner wall element is subsequently placed while resting on the support elements of the table, wherein the inner wall element is provided with second section elements which, after placement of the inner wall element, extend parallel to and abut against
- a complete facade can be prefabricated completely, provided with an inner wall, an air cavity and with an outer wall comprising casings, doors, windows, ventilating grids and the like.
- this facade can be placed on a deep loader and transported to a building site, where it is to be brought into the desired end position in one operation by means of a crane.
- the use of scaffolds for brickwork can be dispensed with. Painting work for the casings or mounting operations for the placement of grids are dispensed with as well, because all these operations have already been performed before the facade is placed in its end position.
- the connecting substance before the connecting substance is applied, at least one shrink mat be placed on the upwardly facing side of the outer facade elements, while during the application of the connecting substance, the at least one shrink mat is embedded in the connecting substance.
- the shrink mat embedded in the connecting substance provides a proper connection between the different outer facade elements.
- such an amount of connecting substance is provided that the respective feet of the first section elements are embedded in the connecting substance.
- fine sand is strewn into the joints between the outer facade elements.
- this connecting substance is prevented from fouling the front side of the placed facade elements.
- the fine sand holds back the connecting substance and, moreover, retains the water from the connecting substance due to the capillary action in the fine sand.
- connection between the at least one anchoring plate and the support of the foot be realized after the inner wall element has been placed. In this manner, it can readily be provided that the foot properly abuts against the bottom side of the lower outer facade elements, so that an proper support of the outer wall is guaranteed.
- insulating material can be applied after the inner wall element has been placed, the insulating material being clamped between the adjacent second section elements. In this manner, a completely prefabricated and insulated facade is obtained.
- the invention also relates to an assembly intended for use in the method according to the invention, which assembly comprises a first section, a second section and at least one connecting section, wherein the first section comprises at least a number of anchoring elements intended for extending into the joints between the outer facade elements, wherein the first section is provided with at least one first flange, wherein the second section is provided with at least one second flange, wherein, in a mounted condition of the assembly, the at least one first flange extends parallel to and abuts against the second flange corresponding therewith, wherein the connecting section engages around the free ends of the first and the second flange.
- the second sections mounted thereon extend parallel to and abut against the first sections that correspond therewith and that have already been fitted on the outer facade elements.
- the connection between the first and second sections can readily be established by sliding the connecting section over the free ends of the first and second flanges.
- the connecting section being designed as a tubular section having a longitudinal slot, said longitudinal slot having a width that substantially corresponds to the sum of the thicknesses of the first and the second flange.
- the invention also relates to a table intended for use in the method according to the invention, which table comprises a table top having a profile surface, a number of support elements and a swivel construction, wherein by means of the swivel construction, the table is tiltable about a horizontal axis from a horizontal position into a vertical position.
- the table can be tilted from the horizontal position into the vertical position, after which the prefabricated facade can readily be placed on a deep loader by means of a crane.
- the support elements are intended for supporting the inner wall when the table is in the horizontal position. If so desired, the support elements located adjacent the lower edge of the facade can also be designed for supporting the facade in a vertical position of the table.
- the profile surface is removable from the table top.
- various facades can be made on the same table, while a new type of facade can be manufactured merely be replacing the profile surface.
- the removable profile surface is preferably designed as a flexible rubber profile mat.
- the invention also relates to a facade obtained with the method according to the invention.
- Fig. 1 clearly shows a sectional view of a facade G prefabricated on a table T.
- the table T is provided with a profile surface 2 and support elements 3, 3'.
- the facade G comprises a prefabricated inner wall element 4 and a number of outer facade elements 5, 6 which together form an outer wall 7.
- the wall 7 is built up from bricks 5 and a window 6.
- the outer facade elements 5, 6 are placed on the profile surface 2 in the positions intended therefor.
- the table top 1 of the table T is in a horizontal position.
- first section elements 8 are positioned.
- the first section elements 8 extend over substantially the entire height of the outer wall and are provided with at least a number of anchoring elements 9, extending into the joints 10 between the outer facade elements 5, 6.
- Fig. 3 represents a perspective view of a portion of a first section element 8.
- a number of shrink mats 27 are subsequently disposed on the upwardly facing side of the outer facade elements 5.
- a connecting substance 11, such as, for instance, mortar or concrete mortar is poured over the shrink mats 27, the outer facade elements 5, 6 and into the joints 10.
- the connecting substance 11 has cured and the separate outer facade elements 5, 6 and the first section elements 8 have been interconnected by the shrink mats 27 and the connecting substance 11 to form one whole.
- the inner wall element 4 can be placed. After placement, this inner wall element 4 rests on the support elements 3, 3' of the table T.
- the inner wall element 4 comprises second section elements 12 which, after placement of the inner wall element 4, extend parallel to and abut against the first section elements 8.
- the second section elements 12 can be attached to the inner wall element 4 for instance by means of bolts 23.
- each first and, abutting thereagainst, second section element 8, 12 respectively can in the present exemplary embodiment be interconnected by in each case two connecting sections 13, 13', slid over a first flange 14, 14' of the first section 8 and a second flange 15, 15' of the second section 12.
- the inner wall element 4 is provided, adjacent its bottom side 4a, with at least one anchoring plate 16, fixedly connected to the inner wall element 4.
- this anchoring plate 16 is fixedly connected to the inner wall element 4 by means of anchors 24.
- a support 17 that connects the anchoring plate 16 to a foot 18.
- This foot 18 abuts against the bottom side 7a of the lower outer facade elements 5.
- the left and right lateral edges of the facade are designed so that the brickwork bond of two juxtaposed facade elements can continue.
- Two juxtaposed facades obtained by means of the method can then be formed into one whole by inserting bricks into the openings in the boundary line that looks like a zip fastener. After jointing, it can no longer be seen on the outside where the juxtaposed, prefabricated facades adjoin each other.
- whole bricks are used at the lateral edges of a facade to be prefabricated, to obtain a staggered edge.
- insulating material 20 may further be provided, which material is clamped between the adjoining second section elements 12.
- Fig. 2 also clearly shows a sectional view of an assembly for use in the method.
- the assembly is formed by the first and the second section 8 and 12 respectively and, in the present exemplary embodiment, two connecting sections 13, 13'.
- the first section 8 is provided with anchoring elements 9, intended for extending into the joints 10 between the outer facade elements 5, 6.
- the abutting and parallel flanges 14, 14', 15, 15' of the first and the second section 8 and 12 respectively slightly recede from each other.
- the connecting sections 13, 13' are designed as a tubular section provided with a longitudinal slot.
- the longitudinal slot has a width that substantially corresponds to the sum of the thicknesses of the first 14, 14' and second 15, 15' flanges. As the free ends of the flanges 14, 14' and 15, 15' recede from each other, it is impossible for the connecting sections 13, 13' to slip from the free ends. Only by displacing the connecting sections in their longitudinal direction can they be removed from the first and second sections.
- the table T is provided with a table top 1 having a profile surface 2.
- the table T is moreover provided with support elements 3, 3' and with a swivel construction 21.
- the table top 1 can be tilted about a horizontal axis 22 from a horizontal position into a vertical position. From this vertical position, a facade G manufactured on the table T can readily be lifted by means of a crane and placed on a deep loader.
- the profile surface 2 is removable from the table T in that it is designed as a flexible rubber profile mat.
- the support elements 3, 3' are slidably connected to the table top 1, enabling walls of different dimensions to be manufactured thereby.
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL1009709A NL1009709C2 (nl) | 1998-07-22 | 1998-07-22 | Gevel, werkwijze voor het fabriceren van een gevel alsmede een tafel voor gebruik bij de werkwijze en een samenstel van profielelementen voor gebruik bij de werkwijze. |
NL1009709 | 1998-07-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0974436A1 true EP0974436A1 (fr) | 2000-01-26 |
EP0974436B1 EP0974436B1 (fr) | 2004-04-21 |
Family
ID=19767539
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19990202434 Expired - Lifetime EP0974436B1 (fr) | 1998-07-22 | 1999-07-22 | Méthode pour fabrication d'une façade et groupe d'éléments d'assemblage utilisés dans la méthode |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0974436B1 (fr) |
DE (1) | DE69916539T2 (fr) |
NL (1) | NL1009709C2 (fr) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB986688A (en) * | 1961-04-19 | 1965-03-24 | Reinhold Magnus Elgenstierna | Wall unit |
DE2823748A1 (de) * | 1977-06-01 | 1978-12-14 | Ludovicus Houben | Verfahren fuer die herstellung vorgefertigter hohlmauern, gemaess demselben hergestellte hohlmauern und ausruestung fuer die durchfuehrung desselben |
US4261150A (en) * | 1977-01-28 | 1981-04-14 | Sergio Sartorio | Prefabricated construction elements provided with a reinforcement operating as a caisson, equipment for producing such elements and method of fabrication and application in building erection |
US5369930A (en) * | 1990-01-10 | 1994-12-06 | Kreizinger; Kenneth R. | Method of manufacturing a hollow core, concrete building panel |
-
1998
- 1998-07-22 NL NL1009709A patent/NL1009709C2/nl not_active IP Right Cessation
-
1999
- 1999-07-22 EP EP19990202434 patent/EP0974436B1/fr not_active Expired - Lifetime
- 1999-07-22 DE DE69916539T patent/DE69916539T2/de not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB986688A (en) * | 1961-04-19 | 1965-03-24 | Reinhold Magnus Elgenstierna | Wall unit |
US4261150A (en) * | 1977-01-28 | 1981-04-14 | Sergio Sartorio | Prefabricated construction elements provided with a reinforcement operating as a caisson, equipment for producing such elements and method of fabrication and application in building erection |
DE2823748A1 (de) * | 1977-06-01 | 1978-12-14 | Ludovicus Houben | Verfahren fuer die herstellung vorgefertigter hohlmauern, gemaess demselben hergestellte hohlmauern und ausruestung fuer die durchfuehrung desselben |
US5369930A (en) * | 1990-01-10 | 1994-12-06 | Kreizinger; Kenneth R. | Method of manufacturing a hollow core, concrete building panel |
Also Published As
Publication number | Publication date |
---|---|
DE69916539D1 (de) | 2004-05-27 |
EP0974436B1 (fr) | 2004-04-21 |
DE69916539T2 (de) | 2005-05-12 |
NL1009709C2 (nl) | 2000-01-25 |
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