EP0964218B1 - Heat exchanger with flat finned tubes, more particularly radiator,cooler,condenser or evaporator for automotive vehicle - Google Patents

Heat exchanger with flat finned tubes, more particularly radiator,cooler,condenser or evaporator for automotive vehicle Download PDF

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Publication number
EP0964218B1
EP0964218B1 EP99109324A EP99109324A EP0964218B1 EP 0964218 B1 EP0964218 B1 EP 0964218B1 EP 99109324 A EP99109324 A EP 99109324A EP 99109324 A EP99109324 A EP 99109324A EP 0964218 B1 EP0964218 B1 EP 0964218B1
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EP
European Patent Office
Prior art keywords
header
flat tubes
heat exchange
flat
heat exchanger
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP99109324A
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German (de)
French (fr)
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EP0964218A2 (en
EP0964218A3 (en
Inventor
Roland Haussmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valeo Klimatechnik GmbH and Co KG
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Valeo Klimatechnik GmbH and Co KG
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Publication of EP0964218A2 publication Critical patent/EP0964218A2/en
Publication of EP0964218A3 publication Critical patent/EP0964218A3/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • F28F9/0204Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
    • F28F9/0209Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions
    • F28F9/0212Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions the partitions being separate elements attached to header boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/0072Special adaptations
    • F24H1/009Special adaptations for vehicle systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429For vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429For vehicles
    • F24H3/0435Structures comprising heat spreading elements in the form of fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/06Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators
    • F24H3/08Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators by tubes
    • F24H3/081Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators by tubes using electric energy supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/06Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators
    • F24H3/08Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators by tubes
    • F24H3/081Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators by tubes using electric energy supply
    • F24H3/085The tubes containing an electrically heated intermediate fluid, e.g. water
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • F24H9/1872PTC
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/03Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
    • F28D1/0308Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by paired plates touching each other
    • F28D1/035Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by paired plates touching each other with U-flow or serpentine-flow inside the conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/03Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
    • F28D1/0391Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits a single plate being bent to form one or more conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0426Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0219Arrangements for sealing end plates into casing or header box; Header box sub-elements
    • F28F9/0224Header boxes formed by sealing end plates into covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/026Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • F28F9/0263Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits by varying the geometry or cross-section of header box

Definitions

  • the invention relates to a heat exchanger, in particular Heater core, radiator, condenser or evaporator, for motor vehicles, with ribbed flat tubes, with the further features of the preamble of claim 1.
  • Such a multifunctional arrangement in particular for aircraft having features of the preamble of claim 1 according to GB-A-583 814 is in terms of material, Vietnamesesund in particular space expenditure at least for certain applications further optimized.
  • the invention is based on the object, such Heat exchanger for the conditions in motor vehicles even further to optimize.
  • This task is performed by a heat exchanger solved with the features of claim 1.
  • In each Case only requires a single type of heat exchanger during production manufactured for multiple functions and during assembly in the Motor vehicle to be arranged, resulting in significant savings leads to material, manufacturing costs and assembly costs.
  • the required installation space in the motor vehicle can in the above Context be kept minimal.
  • Claims 2 relates to a preferred development the invention.
  • heat exchangers In all illustrated heat exchangers is a block provided from mutually parallel flat tubes 2, which have a common ribbing by zigzag blades 4, connect at least to the flat sides of the flat tubes 2.
  • a corresponding ribbing 4a on the outer flat side of a respective outer Flat tube 2 may be provided, to which an external lateral End plate 6 connects.
  • a group of flat tubes 2 communicates with a collector 8, which two-part of a tube sheet 10 and a Cover 12 is composed.
  • the tubesheet has insertion slots 14 each for a free end of the concerned with Collector 8 communicating flat tubes 2 on.
  • the Flat tubes are doubly formed. The in the flow direction the inner heat exchange fluid first tide 16 extends while in countercurrent within the flat tube to the second flood 18, wherein between the two floods 16 and 18 a partition wall 20 is formed within the flat tube 2.
  • the arrow 22 in Figs. 1 and 2 illustrates the Flow reversal of the two floods within the flat tube.
  • the lid 12 of the collector 8 is in turn by an intermediate wall 24 in an input-side department 26 and an output-side department 28 divided.
  • the input side Department 26 is with a lateral inlet 30th provided on the lid 12 and communicates within the collector 8 with the first flood 16.
  • the output-side department 28 also has on one side of the lid 12, here without Restriction of generality on the same page, a return 32 of the internal heat exchange fluid and communicates within the collector 8 with the respective second flood 18th
  • Fig. 1st illustrated that in any case the intermediate wall 24 in the collector. 8 Tongues 34 may have, which in along the tube sheet 10th extending grooves or slots 36 can engage.
  • Fig. 1 In the embodiment of Fig. 1 is ever a collector 8a and 8b arranged in the region of both ends of the flat tubes 2, being both collectors of different types of an inner Heat exchange fluids are acted upon.
  • the different types may in particular be chemically different. But one can also consider only one parameter of the to choose different inner heat exchange fluid, such as the operating temperature.
  • FIG. 1 In the embodiment of FIG. 1 are consecutive following flat tubes 2 alternately communicating the collector 8a or connected to the collector 8b.
  • connection sequence can also be in another Rhythm. So you can say instead of the alternate Connection according to FIG. 3 without limiting the generality in each case a connection to only one flat tube with a connection each to a parallel circuit of two flat tubes change. Any other assignment of individual and / or groupwise Connections is also possible within the scope of the invention.
  • Construction and connection of the two collectors 8a and 8b as shown in FIG. 1 are similar, so that the collector 8b does not need to be described separately.
  • FIGS. 3 and 4 show two particularly preferred embodiments the training and arrangement of an internal Heat exchange fluid acted upon flat tubes 2 in the deflection the floods.
  • the deflection of the floods can be complete or partially done in the flat tube 2 itself, as with two alternatives in Fig. 2 on the one hand and in Fig. 4 on the other is shown.
  • Representation of Fig. 2 can also be objectively such Detect embodiment in which at the end of the relevant Flat tube 2, the partition 20 is completely omitted.
  • this partition 20 also with the flow connection serving openings 46 may be formed analogous to FIG. 4, wherein here a number of two openings is shown at the However, place a single opening as well as a number of more than two openings 46 can occur.
  • the relevant flat tube at the end which does not communicate with its collector 8, just finish, e.g. by clamping and brazing.
  • the Embodiments according to FIG. 2 and FIG. 4 show instead an end of the respective flat tube 2 by a separate cup-shaped element 48. Its arrangement gives the possibility on a deflection of the floods in the flat tube itself even to refrain entirely and instead the diversion in the concerned cup-shaped element 48 exclusively. But you can also be a hybrid between the two embodiments take part, where the diversion partially within the Flat tube and partially within the cup-shaped element is made. Preferred and meant within the scope of the illustration is the arrangement in which the deflection is exclusive takes place in the flat tube and the respective cup-shaped element 48th only to the frontal conclusion of the respective flat tube. 2 is provided.
  • the cup-shaped element 48 is slipped over at a free end of the relevant flat tube 2.
  • This type of termination of an open end of a flat tube is to be understood here only as an example of a possibility of the design of a heat exchanger to which the invention relates.
  • Fig. 4 shows, in contrast, the variant according to the invention, is dispensed with in the separate training and arrangement of the cup-shaped part 48 and its function is taken over by appropriate cup-shaped formation 48 of the tube sheet 10 with.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Description

Die Erfindung bezieht sich auf einen Wärmetauscher, insbesondere Heizungswärmetauscher, Motorkühler, Verflüssiger oder Verdampfer, für Kraftfahrzeuge, mit verrippten Flachrohren, mit den weiteren Merkmalen des Oberbegriffs von Anspruch 1.The invention relates to a heat exchanger, in particular Heater core, radiator, condenser or evaporator, for motor vehicles, with ribbed flat tubes, with the further features of the preamble of claim 1.

Bei derartigen Wärmetauschern ist es üblich (vgl. z.B. US 5174373), je einen Sammler im Bereich beider Enden der verrippten Flachrohre anzuordnen und dabei ein inneres Wärmetauschfluid der Flachrohre von dem einen Sammler her durch den jeweiligen Rohrinnenraum der Flachrohre zum anderen Sammler zu leiten.In such heat exchangers, it is common (see. e.g. US 5174373), each a collector in the region of both ends of the To arrange ribbed flat tubes and thereby an internal heat exchange fluid the flat tubes from the one collector through the respective tube interior of the flat tubes to the other collector too conduct.

Es ist auch schon bekannt (vgl. z.B. DE 44 46 817 AI), nur einen mit Zulauf und Rücklauf versehenen Sammler zu verwenden, an den das jeweilige verrippte Flachrohr mit seinem Rohrinnenraum mehrflutig angeschlossen ist, wobei die Enden der Flachrohre, welche dem Sammler abgewandt sind, mit einer Umlenkeinrichtung für die Fluten versehen sind.It is also already known (see, for example, DE 44 46 817 AI), only one provided with inlet and return collector to which the respective ribbed flat tube with his Pipe interior is connected mehrflutig, with the ends of the Flat tubes, which are facing away from the collector, with a deflection are provided for the floods.

Schließlich ist es z. B. von der Kombination eines Wasserkühlers eines Motorkühlkreislaufs und eines Verflüssigers einer Kraftfahrzeugklimaanlage, einem Motorölkühler oder einem Ladeluftkühler bekannt, von verschiedenen inneren Wärmetauschfluiden beaufschlagte Wärmetauscher in Strömungsrichtung des äußeren Wärmetauschfluids, bei Kraftfahrzeugen meist der Umgebungsluft, hintereinander oder nebeneinander anzuordnen (DE-G 91 11 412.8 U1). Eine solche multifunktionelle Anordnung erfordert neben dem baulichen Aufwand für mehrere Wärmetauscher, der sich insbesondere in Material- und Fertigungskosten äußert, auch für deren Anordnung einen relativ großen Raumbedarf, der gerade bei Anordnung in Kraftfahrzeugen besonders kritisch ist.Finally, it is z. B. of the combination of Radiator of an engine cooling circuit and a condenser an automotive air conditioning system, a motor oil cooler or a Intercooler known from various internal heat exchange fluids acted upon heat exchanger in the flow direction the outer heat exchange fluid, in motor vehicles mostly the ambient air to arrange one behind the other or next to each other (DE-G 91 11 412.8 U1). Such a multifunctional arrangement requires in addition to the construction costs for several heat exchangers, especially in material and manufacturing costs expresses, even for their arrangement a relatively large Space requirements, especially when arranged in motor vehicles especially is critical.

Eine solche multifunktionelle Anordnung insbesondere für Flugzeuge mit Merkmalen des Oberbegriffs von Anspruch 1 gemäß der GB-A-583 814 ist hinsichtlich Material-, Fertigungsund insbesondere Raumaufwand mindestens für bestimmte Anwendungsfälle weiter optimiert.Such a multifunctional arrangement in particular for aircraft having features of the preamble of claim 1 according to GB-A-583 814 is in terms of material, Fertigungsund in particular space expenditure at least for certain applications further optimized.

Hierbei werden die Funktionen von zwei Wärmetauschern mit Beaufschlagbarkeit durch zwei verschiedene innere Wärmetauschfluide in einem einzigen Wärmetauscher integriert. Die angestrebte Optimierung ist dann besonders günstig erreicht, wenn die beiden unterschiedlichen Wärmetauschfunktionen in zeitlicher Folge nutzbar gemacht werden, wobei dann die Verrippung der Flachrohre, die für die momentane Wärmetauschfunktion nicht gebraucht wird, die Verrippung der für die momentane Wärmetauschfunktion aktiven Flachrohre für den Wärmetausch mit dem äußeren Wärmetauschfluid ergänzt. In diesem Fall kann es sogar ausreichen, die gesamte Verrippung des Wärmetauschers nur nach der einen Wärmetauschfunktion auszulegen, die eine maximale äußere Wärmetauschfläche benötigt. Im Grenzfall kann man also sogar die äußere Verrippung gegenüber den bekannten einzelnen Wärmetauschern halbieren.Here are the functions of two heat exchangers with the possibility of being exposed to two different internal heat exchange fluids integrated in a single heat exchanger. The the desired optimization is then achieved particularly favorably, when the two different heat exchange functions in temporal sequence be made usable, in which case the ribbing the flat tubes, for the current heat exchange function is not needed, the ribbing of the current heat exchange function active flat tubes for heat exchange with the supplemented external heat exchange fluid. In this case it can even sufficient, the entire ribbing of the heat exchanger only after to design a heat exchange function that has a maximum external Heat exchange surface needed. In the limit, you can even the outer ribbing over the known individual Halve heat exchangers in half.

Der Erfindung liegt die Aufgabe zugrunde, einen solchen Wärmetauscher für die Verhältnisse bei Kraftfahrzeugen noch weiter zu optimieren. Diese Aufgabe wird durch einen Wärmetauscher mit den Merkmalen von Anspruch 1 gelöst. In jedem Fall braucht bei der Fertigung nur ein einziger Wärmetauschertyp für mehrere Funktionen hergestellt und bei der Montage im Kraftfahrzeug angeordnet zu werden, was zu erheblichen Einsparungen an Material, Herstellungskosten und Montagekosten führt. Auch der erforderliche Einbauraum im Kraftfahrzeug kann im obigen Zusammenhang minimal gehalten werden. The invention is based on the object, such Heat exchanger for the conditions in motor vehicles even further to optimize. This task is performed by a heat exchanger solved with the features of claim 1. In each Case only requires a single type of heat exchanger during production manufactured for multiple functions and during assembly in the Motor vehicle to be arranged, resulting in significant savings leads to material, manufacturing costs and assembly costs. The required installation space in the motor vehicle can in the above Context be kept minimal.

Anspruche 2 betrifft eine bevorzugte Weiterbildung der Erfindung.Claims 2 relates to a preferred development the invention.

Die Erfindung wird im folgenden anhand schemati-scher Zeichnungen an Ausführungsbeispielen noch näher erläutert. Es zeigen:

  • Fig. 1 eine Draufsicht in Richtung der Strömung von Umgebungsluft als äußerem Wärmetauschfluid auf eine Ausbildungsform eines Wärmetauschers einer Bauart, auf welche sich die Erfindung bezieht, in teilweise geschnittener und teilweise Explosionsdarstellung;
  • Fig. 2 eine funktionelle Ansicht eines einzelnen Flachrohres mit weggelassener Verrippung;
  • Fig. 3 eine funktionelle Ansicht einer abgewandelten Ausführungsform eines Wärmetauschers gemäß Fig. 1; sowie
  • Fig. 4 einen Teilschnitt eines Wärmetauschers gemäß Fig. 1 in Längsrichtung der Flachrohre mit Darstellung einer erfindungsgemäßen Art des Endabschlusses an den Enden der Flachrohre, die ihrem Sammler abgewandt sind.
  • The invention will be explained in more detail below with reference to schemati-shear drawings of exemplary embodiments. Show it:
  • Fig. 1 is a plan view in the direction of the flow of ambient air as an external heat exchange fluid to an embodiment of a heat exchanger of a type to which the invention relates, in a partially sectioned and partially exploded view;
  • Figure 2 is a functional view of a single flat tube with omitted ribbing.
  • 3 is a functional view of a modified embodiment of a heat exchanger according to FIG. 1; such as
  • Fig. 4 is a partial section of a heat exchanger of FIG. 1 in the longitudinal direction of the flat tubes showing a type of Endabschlusses invention at the ends of the flat tubes, which are facing away from their collector.
  • Bei allen dargestellten Wärmetauschern ist ein Block aus parallel zueinander angeordneten Flachrohren 2 vorgesehen, die eine gemeinsame Verrippung durch Zickzacklamellen 4 aufweisen, die mindestens an die Flachseiten der Flachrohre 2 anschließen. Zusätzlich kann auch noch eine entsprechende Verrippung 4a an der äußeren Flachseite eines jeweils außen liegenden Flachrohres 2 vorgesehen sein, an die ein äußeres seitliches Abschlußblech 6 anschließt.In all illustrated heat exchangers is a block provided from mutually parallel flat tubes 2, which have a common ribbing by zigzag blades 4, connect at least to the flat sides of the flat tubes 2. In addition, also a corresponding ribbing 4a on the outer flat side of a respective outer Flat tube 2 may be provided, to which an external lateral End plate 6 connects.

    Allen Ausführungsbeispielen ist weiter gemeinsam, daß eine Gruppe von Flachrohren 2 mit einem Sammler 8 kommuniziert, welcher zweiteilig aus einem Rohrboden 10 und einem Deckel 12 zusammengesetzt ist. Der Rohrboden weist Einsteckschlitze 14 jeweils für ein freies Ende der mit dem betreffenden Sammler 8 kommunizierenden Flachrohre 2 auf. Die Flachrohre sind dabei zweiflutig ausgebildet. Die in Strömungsrichtung des inneren Wärmetauschfluids erste Flut 16 verläuft dabei im Gegenstrom innerhalb des Flachrohres zu der zweiten Flut 18, wobei zwischen den beiden Fluten 16 und 18 eine Trennwand 20 innerhalb des Flachrohres 2 ausgebildet ist. Der Pfeil 22 in den Fig. 1 und 2 veranschaulicht dabei die Strömungsumkehr der beiden Fluten innerhalb des Flachrohres.All embodiments is further common that a group of flat tubes 2 communicates with a collector 8, which two-part of a tube sheet 10 and a Cover 12 is composed. The tubesheet has insertion slots 14 each for a free end of the concerned with Collector 8 communicating flat tubes 2 on. The Flat tubes are doubly formed. The in the flow direction the inner heat exchange fluid first tide 16 extends while in countercurrent within the flat tube to the second flood 18, wherein between the two floods 16 and 18 a partition wall 20 is formed within the flat tube 2. The arrow 22 in Figs. 1 and 2 illustrates the Flow reversal of the two floods within the flat tube.

    Der Deckel 12 des Sammlers 8 ist seinerseits durch eine Zwischenwand 24 in eine eingangsseitige Abteilung 26 und eine ausgangsseitige Abteilung 28 unterteilt. Die eingangsseitige Abteilung 26 ist dabei mit einem seitlichen Zulauf 30 am Deckel 12 versehen und kommuniziert innerhalb des Sammlers 8 mit der ersten Flut 16. Die ausgangsseitige Abteilung 28 weist ebenfalls an der einen Seite des Deckels 12, hier ohne Beschränkung der Allgemeinheit an derselben Seite, einen Rücklauf 32 des inneren Wärmetauschfluids auf und kommuniziert innerhalb des Sammlers 8 mit der jeweiligen zweiten Flut 18.The lid 12 of the collector 8 is in turn by an intermediate wall 24 in an input-side department 26 and an output-side department 28 divided. The input side Department 26 is with a lateral inlet 30th provided on the lid 12 and communicates within the collector 8 with the first flood 16. The output-side department 28 also has on one side of the lid 12, here without Restriction of generality on the same page, a return 32 of the internal heat exchange fluid and communicates within the collector 8 with the respective second flood 18th

    Ohne auf Einzelheiten der Bauart des betreffenden Sammlers 8 weiter eingehen zu wollen, ist zusätzlich in Fig. 1 dargestellt, daß jedenfalls die Zwischenwand 24 im Sammler 8 Zungen 34 aufweisen kann, welche in längs des Rohrbodens 10 verlaufende Nuten oder Schlitze 36 eingreifen können.Without looking at details of the type of the concerned Collector 8 to go further, is in addition in Fig. 1st illustrated that in any case the intermediate wall 24 in the collector. 8 Tongues 34 may have, which in along the tube sheet 10th extending grooves or slots 36 can engage.

    Bei der beschriebenen Bauweise bestehen alle Teile vorzugsweise aus Aluminium oder einer Aluminiumlegierung, wie z.B. AIMnl, und sind miteinander hart unter Abdichtung der jeweiligen Trennwände verlötet.In the construction described all parts exist preferably of aluminum or an aluminum alloy, such as e.g. AIMnl, and are harsh with each other under sealing Soldered partitions.

    Bei der Ausführungsart der Fig. 1 ist je ein Sammler 8a und 8b im Bereich beider Enden der Flachrohre 2 angeordnet, wobei beide Sammler von unterschiedlichen Arten eines inneren Wärmetauschfluids beaufschlagt sind. Die unterschiedlichen Arten können dabei insbesondere chemisch unterschiedlich sein. Man kann aber auch in Betracht ziehen, nur einen Parameter des inneren Wärmetauschfluids unterschiedlich zu wählen, wie etwa die Betriebstemperatur.In the embodiment of Fig. 1 is ever a collector 8a and 8b arranged in the region of both ends of the flat tubes 2, being both collectors of different types of an inner Heat exchange fluids are acted upon. The different types may in particular be chemically different. But one can also consider only one parameter of the to choose different inner heat exchange fluid, such as the operating temperature.

    Bei der Ausführungsform gemäß Fig. 1 sind dabei aufeinander folgende Flachrohre 2 abwechselnd kommunizierend an den Sammler 8a oder an den Sammler 8b angeschlossen.In the embodiment of FIG. 1 are consecutive following flat tubes 2 alternately communicating the collector 8a or connected to the collector 8b.

    Diese Anschlußfolge kann jedoch auch in einem anderen Rhythmus erfolgen. So kann man etwa statt des abwechselnden Anschlusses gemäß Fig. 3 ohne Beschränkung der Allgemeinheit jeweils einen Anschluß an nur ein Flachrohr mit einem Anschluß jeweils an eine Parallelschaltung von zwei Flachrohren wechseln. Jede andere Zuordnung von einzelnen und/oder gruppenweisen Anschlüssen ist hierbei im Rahmen der Erfindung auch möglich.However, this connection sequence can also be in another Rhythm. So you can say instead of the alternate Connection according to FIG. 3 without limiting the generality in each case a connection to only one flat tube with a connection each to a parallel circuit of two flat tubes change. Any other assignment of individual and / or groupwise Connections is also possible within the scope of the invention.

    Aufbau und AnschluBweise der beiden Sammler 8a und 8b gemäß Fig. 1 sind dabei gleichartig, so daß der Sammler 8b nicht gesondert beschrieben zu werden braucht.Construction and connection of the two collectors 8a and 8b as shown in FIG. 1 are similar, so that the collector 8b does not need to be described separately.

    Wiederum ohne Beschränkung der Allgemeinheit beschreiben die Fig. 3 und 4 zwei besonders bevorzugte Ausführungsformen der Ausbildung und Anordnung der von einem inneren Wärmetauschfluid beaufschlagten Flachrohre 2 im Umlenkungsbereich der Fluten.Again, without limitation of generality describe FIGS. 3 and 4 show two particularly preferred embodiments the training and arrangement of an internal Heat exchange fluid acted upon flat tubes 2 in the deflection the floods.

    Die Umlenkung der Fluten kann dabei vollständig oder teilweise im Flachrohr 2 selbst erfolgen, wie dies an zwei Alternativen in Fig. 2 einerseits und in Fig. 4 andererseits dargestellt ist. In der in erster Linie schematisch gemeinten Darstellung von Fig. 2 kann man auch gegenständlich eine solche Ausführungsform erkennen, bei der am Ende des betreffenden Flachrohres 2 die Trennwand 20 ganz fortgelassen ist. Alternativ kann diese Trennwand 20 auch mit zur Strömungsverbindung dienenden Öffnungen 46 analog Fig. 4 ausgebildet sein, wobei hier eine Anzahl von zwei Öffnungen dargestellt ist, an deren Stelle jedoch ebenso eine einzelne Öffnung wie eine Anzahl von mehr als zwei Öffnungen 46 treten kann.The deflection of the floods can be complete or partially done in the flat tube 2 itself, as with two alternatives in Fig. 2 on the one hand and in Fig. 4 on the other is shown. In the primarily schematically meant Representation of Fig. 2 can also be objectively such Detect embodiment in which at the end of the relevant Flat tube 2, the partition 20 is completely omitted. alternative can this partition 20 also with the flow connection serving openings 46 may be formed analogous to FIG. 4, wherein here a number of two openings is shown at the However, place a single opening as well as a number of more than two openings 46 can occur.

    Wenn die Umlenkung zwischen den beiden Fluten ausschließlich analog Fig. 2 oder Fig. 4 innerhalb des Flachrohres erfolgt, reicht es aus, das betreffende Flachrohr an dem Ende, welches nicht mit seinem Sammler 8 kommuniziert, einfach abzuschließen, z.B. durch Zusammenklemmen und Hartverlöten. Die Ausführungsformen gemäß Fig. 2 und Fig. 4 zeigen stattdessen einen Endabschluß des jeweiligen Flachrohres 2 durch ein gesondertes napfförmiges Element 48. Dessen Anordnung gibt die Möglichkeit, auf eine Umlenkung der Fluten im Flachrohr selbst sogar ganz zu verzichten und stattdessen die Umlenkung in dem betreffenden napfförmigen Element 48 ausschließlich vorzunehmen. Man kann aber auch eine Mischform zwischen beiden Ausführungsformen nehmen, bei denen die Umlenkung teilweise innerhalb des Flachrohres und teilweise innerhalb des napfförmigen Elementes vorgenommen ist. Bevorzugt und im Rahmen der Darstellung gemeint ist die Anordnung, bei der die Umlenkung ausschließlich im Flachrohr erfolgt und das betreffende napfförmige Element 48 nur zum stirnseitigen Abschluß des betreffenden Flachrohres 2 vorgesehen ist.If the diversion between the two floods exclusively analogous to FIG. 2 or FIG. 4 within the flat tube If it is sufficient, the relevant flat tube at the end, which does not communicate with its collector 8, just finish, e.g. by clamping and brazing. The Embodiments according to FIG. 2 and FIG. 4 show instead an end of the respective flat tube 2 by a separate cup-shaped element 48. Its arrangement gives the possibility on a deflection of the floods in the flat tube itself even to refrain entirely and instead the diversion in the concerned cup-shaped element 48 exclusively. But you can also be a hybrid between the two embodiments take part, where the diversion partially within the Flat tube and partially within the cup-shaped element is made. Preferred and meant within the scope of the illustration is the arrangement in which the deflection is exclusive takes place in the flat tube and the respective cup-shaped element 48th only to the frontal conclusion of the respective flat tube. 2 is provided.

    Bei der Ausführungsform gemäß Fig. 2 ist in Übereinstimmung mit der Darstellung in den Fig. 1 und 3 das napfförmige Element 48 an einem freien Ende des betreffenden Flachrohres 2 übergestülpt. Diese Art des Abschlusses eines offenen Endes eines Flachrohres ist hier nur beispielsweise als Möglichkeit der Bauart eines Wärmetauschers zu verstehen, auf den sich die Erfindung bezieht.
    Fig. 4 zeigt demgegenüber die erfindungsgemäße Variante, bei der auf die gesonderte Ausbildung und Anordnung des napfförmigen Teils 48 verzichtet wird und dessen Funktion durch entsprechende napfförmige Ausbildung 48 des Rohrbodens 10 mit übernommen wird.
    In the embodiment according to FIG. 2, in accordance with the representation in FIGS. 1 and 3, the cup-shaped element 48 is slipped over at a free end of the relevant flat tube 2. This type of termination of an open end of a flat tube is to be understood here only as an example of a possibility of the design of a heat exchanger to which the invention relates.
    Fig. 4 shows, in contrast, the variant according to the invention, is dispensed with in the separate training and arrangement of the cup-shaped part 48 and its function is taken over by appropriate cup-shaped formation 48 of the tube sheet 10 with.

    Schließlich ist in Fig. 2 dargestellt, daß im Rahmen der Erfindung vorzugsweise solche Flachrohre 2 Anwendung finden, die aus einem Flachmaterial so gefaltet sind, daß bei der Faltung auch die Trennwand 20 des Flachrohres mit gewonnen wird. Dies wird besonders deutlich an der in Fig. 2 links ersichtlichen Schnittführung durch das freie Ende des betreffenden Flachrohres 2, wo die Trennwand 20 von einer Endzone des ursprünglichen Flachmaterials mit gebildet wird.Finally, it is shown in Fig. 2 that in the frame the invention preferably find such flat tubes 2 application, which are folded from a flat material so that in the Folding also the partition 20 of the flat tube with won becomes. This is particularly clear on the left in Fig. 2 apparent Cut through the free end of the concerned Flat tube 2, where the partition 20 of an end zone of the original flat material is formed with.

    Claims (2)

    1. Heat exchanger, in particular heating heat exchanger, engine radiator, condenser or evaporator, for motor vehicles, with ribbed flat tubes (2), the tube interior (38) of which is in each case acted upon by an internal heat exchange fluid which communicates with the tube interior (38) via headers (8a, 8b), of which a first header (8a) is arranged in the region of the first ends and a second header (8b) in the region of the second ends of the flat tubes (2),
      the flat tubes (2) being capable of being acted upon by their internal heat exchange fluid in an individual or grouped sequence alternately at their first ends from the first header (8a) and at their second ends from the second header (8b),
      the first header (8a) being designed with an inflow (30) and return flow (32) of a first heat exchange fluid and the second header (8b) being designed with an inflow (30) and a return flow (32) of a second heat exchange fluid different from the first, and
      those ends of the flat tubes (2) which face away from their header (8a, 8b) being provided with a U-shaped flow reversal (22) in the flat tube (2),
      characterized by end closures (48), separate from the flat tubes (2), for those ends of the flat tubes which are also formed in the tube sheet (10) of a header (8) which is provided for acting upon other flat tubes (2) with internal heat exchange fluid.
    2. Heat exchanger according to Claim 1, characterized in that, for the flow reversal (22), at least one orifice (46) is provided in the partition (20) between oppositely directed adjacent flows (16, 18) of the same flat tube (2).
    EP99109324A 1998-06-08 1999-05-28 Heat exchanger with flat finned tubes, more particularly radiator,cooler,condenser or evaporator for automotive vehicle Expired - Lifetime EP0964218B1 (en)

    Applications Claiming Priority (2)

    Application Number Priority Date Filing Date Title
    DE19825561A DE19825561A1 (en) 1998-06-08 1998-06-08 Heat exchangers with ribbed flat tubes, in particular heating heat exchangers, engine coolers, condensers or evaporators, for motor vehicles
    DE19825561 1998-06-08

    Publications (3)

    Publication Number Publication Date
    EP0964218A2 EP0964218A2 (en) 1999-12-15
    EP0964218A3 EP0964218A3 (en) 2000-08-30
    EP0964218B1 true EP0964218B1 (en) 2004-01-07

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    EP99109324A Expired - Lifetime EP0964218B1 (en) 1998-06-08 1999-05-28 Heat exchanger with flat finned tubes, more particularly radiator,cooler,condenser or evaporator for automotive vehicle

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    US (1) US6328100B1 (en)
    EP (1) EP0964218B1 (en)
    BR (1) BR9901800A (en)
    DE (2) DE19825561A1 (en)
    ES (1) ES2213943T3 (en)

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    BR9901800A (en) 2000-03-14
    US6328100B1 (en) 2001-12-11
    EP0964218A2 (en) 1999-12-15
    DE19825561A1 (en) 1999-12-09
    DE59908225D1 (en) 2004-02-12
    ES2213943T3 (en) 2004-09-01
    EP0964218A3 (en) 2000-08-30

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