EP0929698A1 - Gerbprozess - Google Patents
GerbprozessInfo
- Publication number
- EP0929698A1 EP0929698A1 EP97943935A EP97943935A EP0929698A1 EP 0929698 A1 EP0929698 A1 EP 0929698A1 EP 97943935 A EP97943935 A EP 97943935A EP 97943935 A EP97943935 A EP 97943935A EP 0929698 A1 EP0929698 A1 EP 0929698A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tanning
- leather
- skins
- leathers
- colloidal suspension
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 45
- 239000010985 leather Substances 0.000 claims abstract description 37
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000000725 suspension Substances 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 10
- 239000000126 substance Substances 0.000 claims abstract description 10
- 239000002253 acid Substances 0.000 claims abstract description 8
- 229920001864 tannin Polymers 0.000 claims abstract description 8
- 239000001648 tannin Substances 0.000 claims abstract description 8
- 235000018553 tannin Nutrition 0.000 claims abstract description 8
- 150000001299 aldehydes Chemical class 0.000 claims abstract description 6
- 238000005406 washing Methods 0.000 claims abstract description 6
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 5
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 5
- GRWVQDDAKZFPFI-UHFFFAOYSA-H chromium(III) sulfate Chemical compound [Cr+3].[Cr+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRWVQDDAKZFPFI-UHFFFAOYSA-H 0.000 claims abstract description 5
- 238000005554 pickling Methods 0.000 claims abstract description 5
- 238000000926 separation method Methods 0.000 claims abstract description 5
- 206010039509 Scab Diseases 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 4
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 4
- 239000004571 lime Substances 0.000 claims description 4
- 238000006386 neutralization reaction Methods 0.000 claims description 4
- 238000010791 quenching Methods 0.000 claims description 4
- 230000000171 quenching effect Effects 0.000 claims description 4
- 150000001844 chromium Chemical class 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 2
- JYIMWRSJCRRYNK-UHFFFAOYSA-N dialuminum;disodium;oxygen(2-);silicon(4+);hydrate Chemical compound O.[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Na+].[Na+].[Al+3].[Al+3].[Si+4] JYIMWRSJCRRYNK-UHFFFAOYSA-N 0.000 claims 1
- 238000004043 dyeing Methods 0.000 claims 1
- 235000013305 food Nutrition 0.000 claims 1
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 5
- 239000011707 mineral Substances 0.000 abstract description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 13
- 239000000047 product Substances 0.000 description 10
- 229910052804 chromium Inorganic materials 0.000 description 9
- 239000011651 chromium Substances 0.000 description 9
- 239000000243 solution Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 229910000323 aluminium silicate Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- -1 aluminum silicates Chemical class 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 150000003628 tricarboxylic acids Chemical class 0.000 description 2
- 241000218158 Clematis Species 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 230000002009 allergenic effect Effects 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000035617 depilation Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C1/00—Chemical treatment prior to tanning
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C1/00—Chemical treatment prior to tanning
- C14C1/08—Deliming; Bating; Pickling; Degreasing
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C3/00—Tanning; Compositions for tanning
- C14C3/02—Chemical tanning
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C3/00—Tanning; Compositions for tanning
- C14C3/02—Chemical tanning
- C14C3/28—Multi-step processes
Definitions
- the present invention relates to a process for tanning skins for the use of full-grain leathers or crusts obtained by this process in the manufacture of various products such as shoes.
- the known industrial tanning processes consist of a series of operations aimed at transforming the raw natural skin of animals into leather under the chemical action of tannins or organic or mineral agents, in particular chromium salts.
- the objective of the tanning processes is to make the skins rot-proof and to give the leather obtained properties of mechanical resistance, in particular of resistance to temperature, suitable for the subsequent manufacturing operations.
- Existing tanning processes allow this optimization of the properties of leather but prove to be unfavorable to the environment due to the use of metals which are difficult to recycle or eliminate such as chromium.
- the use of metals such as chromium sometimes causes, due to the allergenic action of the latter, reactions in the user.
- tanning does not does not apply to crusts which constitute a by-product and therefore does not allow the recovery of the waste obtained after carrying out operations such as slitting and declutching.
- the shrinkage temperature of the leathers obtained by this tanning process is lower than that of the leathers treated by a chromium tanning process, which could cause problems with the leather's behavior. at the temperature during the stages of manufacture of the finished products and in particular for the manufacture of footwear.
- the present invention proposes to improve this type of chromium-free tanning process so as to increase the shrinkage temperature of the treated leathers.
- the invention relates to a process for tanning skins for the preparation of leathers used for the manufacture of finished products requiring high shrinkage temperatures for leathers, in particular of the order of 80 ° C., of the type consisting before washing, washing the skins in a first step, called quenching, then subjecting them to a skinning operation to allow, in a subsequent slitting operation, the separation of the skins from leather on the flower side called leather thereafter leather and leather on the flesh side called crust, alkaline substances such as fatty lime contained in flower leathers being eliminated by neutralization by means of an acid during a so-called deliming operation while the crusts are subjected to a pickling action in order to allow their softening, then to carry out the subsequent tanning operation in two stages, said operation comprising a step of pre-tanning prior to the declutching operation known per se and a tanning step subsequent to the declutching operation known per se, at least said pre-tanning stage consisting in subjecting pickled crusts or
- tanning agents of silica-based compounds such as aluminosilicates are known, which are used in tanning processes for the manufacture of leather and allow partial or total replacement of the auxiliaries which heavily load the factory waste water.
- Patent EP-B-0 005 546 proposed to reduce the use of commonly used heavily loaded auxiliaries, in particular chrome tanning materials, by recommending the use of water-insoluble aluminosilicates in combination with di- and / or tricarboxylic acids and / or their partial esters in chrome tanning or in combination tanning with chrome, aluminum and silicon tanning materials.
- This use of aluminosilicates in combination with di- and / or tricarboxylic acids promotes an economy of the chromium tanning process and a reduction in the burden on the environment.
- the tanning described in this patent is carried out in the usual manner, the pickling and tanning can be combined in a manner known per se and then the leather is lubricated. About 10 to 50 g are used per liter of aluminum silicate calculated as an anhydrous product in the tanning bath and the acids used are brought into the tanning bath in an amount of 1 to 20 g per liter.
- the aluminum silicates used during the process are generally in a crystalline or amorphous form, can be synthetic or natural, directly prepared or obtained commercially and preferably have at least partial acid solubility in pH range 2.5 to 5 and preferably 3.5 to 4.5.
- Patent EP-B-0 007 555 proposes a tanning process recommending the use of water-insoluble aluminosilicates in combination with carboxylic acids containing ester and / or urethane and / or amide groups in chromium tanning or tanning combined with chrome, aluminum and silicon tannins that provide also the same advantages as the process described in EP-B-0 005 546.
- a mixture, free of chromium sulphate, based on aldehydes, tannins and / or resins is introduced.
- acrylic and which also comprises a mineral product based on silica so as to obtain leathers treated without the use of chromium having an increased shrinkage temperature compared to leathers treated simply by the mixture free of chromium sulphate and this, unexpectedly.
- the mineral product based on silica in colloidal suspension is presented as a colloidal suspension of amorphous silica.
- the invention also relates to a leather obtained by the implementation of the method, characterized in that it is composed of the flesh side or the flower side of a skin.
- the first operations implemented on a rawhide bought in hair consist of washing and then depilating the skins in order to allow their slitting, that is to say the separation of the skin tripe in two parts, one side said flesh side also called crust, the other side said flower side called leather flower.
- Step 1 groups these operations under the terms quenching, skinning and slitting. The quenching operation therefore consists in washing the skin.
- this skin is subjected to a skinning operation which consists in carrying out, simultaneously or after the depilation, an alkaline treatment, for example, so as to cause a controlled hydrolysis of the skin in order to make the skin more receptive to subsequent operations, in particular after its separation during the slitting operation, using a lime milk H) oily.
- a skinning operation which consists in carrying out, simultaneously or after the depilation, an alkaline treatment, for example, so as to cause a controlled hydrolysis of the skin in order to make the skin more receptive to subsequent operations, in particular after its separation during the slitting operation, using a lime milk H) oily.
- step 2 The grain leather is first subjected to a deliming operation in step 2.
- Deliming consists in fact of an action
- the grain leather is subjected to a step 3 which consists of a pre-tanning of the loose grain leather.
- This pre-tanning step is carried out by means of a mixture based on aldehydes, acrylic resin and / or synthetic or organic tannins further comprising an inorganic product based on silica in colloidal suspension. 5
- a colloidal suspension of amorphous silica containing 30% SiO 2 stabilized in an alkaline medium is used in the pH range from 10 to 10.5.
- the silica in colloidal suspension is provided in a proportion of 2 to 4% by weight relative to the resold weight and the diameter of the silica particles in colloidal suspension is less than or equal to 10.10 ⁇ 6 mm so as to allow better penetration of the leather. _t
- step 4 the leathers thus obtained are wrung out and, in the subsequent step, in this case step 5, a new slitting of the grain leather known as white slitting is carried out.
- a step 6 the leathers thus obtained are sorted and, in a step 7, a declutching operation is carried out.
- the thickness of the leather is equalized so as to make this thickness uniform. Generally, this equalization is done by eliminating fine chips on the flesh side.
- the shifting machine is modified by reducing the speed of rotation of the blades.
- the speed of rotation of the blades is reduced by 40 to 60%, preferably 50% compared to the speed adopted in conventional tanning processes, in particular those using chromium.
- the actual tanning operation of the grain leather is carried out.
- this tanning operation uses a chemical solution based on aldehydes, synthetic tannins and / or preferably acrylic resins.
- step 9 the leather is neutralized by means of an appropriate chemical solution then again, in the next step numbered 10, a retanning operation is carried out using a solution of composition similar to that of step 8.
- a solution of products based on sodium silico-aluminates is introduced as an inerting agent.
- the addition of the inerting agent is 3 to 5% of the derailed weight and said solution comprises 73 to 78% of Si0 2 .
- This solution comprising inerting agents contributes to improving the mechanical characteristics of the leather and, in particular, allows the leather to better withstand the stresses imposed during the injection of a sole onto a upper made from this leather.
- steps 11 and 12 being operations of finishing the leather.
- the crusts can be treated in a similar way to grain leather as it appears on the diagram. Indeed, the split crusts can, if they undergo a pickling operation, be subsequently treated by means of operations in accordance with steps 3 to 12 of the process applied to grain leather. Again, in step 7 consisting of the declutching step, the waste obtained can be recovered. 0
- the process of the invention make it possible to increase the shrinkage temperature of the treated leathers but, moreover, it makes it possible to improve the properties of the treated leather while promoting the production of waste 5 usable in other fields .
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Laminated Bodies (AREA)
- Coloring (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9612050 | 1996-10-03 | ||
| FR9612050A FR2754274B1 (fr) | 1996-10-03 | 1996-10-03 | Procede de tannage de peaux |
| PCT/FR1997/001754 WO1998014620A1 (fr) | 1996-10-03 | 1997-10-03 | Procede de tannage de peaux |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0929698A1 true EP0929698A1 (de) | 1999-07-21 |
| EP0929698B1 EP0929698B1 (de) | 2001-01-31 |
Family
ID=9496317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP97943935A Expired - Lifetime EP0929698B1 (de) | 1996-10-03 | 1997-10-03 | Gerbprozess |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP0929698B1 (de) |
| JP (1) | JP3834064B2 (de) |
| AT (1) | ATE199026T1 (de) |
| AU (1) | AU4559697A (de) |
| DE (1) | DE69704026T2 (de) |
| ES (1) | ES2154473T3 (de) |
| FR (1) | FR2754274B1 (de) |
| WO (1) | WO1998014620A1 (de) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4789552B2 (ja) * | 2005-09-07 | 2011-10-12 | トヨタ自動車株式会社 | 皮革材料の製造方法 |
| JP5172228B2 (ja) | 2007-06-28 | 2013-03-27 | ミドリホクヨー株式会社 | 革 |
| DE102023100288B4 (de) | 2023-01-09 | 2025-12-31 | CARBBIND solutions GmbH | Bindemittel, Verfahren zu dessen Herstellung sowie Verwendung des Bindemittels |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2822072A1 (de) * | 1978-05-20 | 1979-11-29 | Henkel Kgaa | Verwendung wasserunloeslicher aluminiumsilikate bei der lederherstellung |
| DE2831846A1 (de) * | 1978-07-20 | 1980-02-07 | Henkel Kgaa | Verwendung wasserunloeslicher aluminiumsilikate bei der lederherstellung |
| FR2686099B1 (fr) * | 1992-01-14 | 1994-11-25 | Hoechst France | Application de sols de silice a l'obtention d'une peau dite blanc pickle stabilise ou blanc stabilise. |
| FR2711145B1 (fr) * | 1993-10-12 | 1996-02-02 | Jallatte | Procédé de tannage de peaux. |
-
1996
- 1996-10-03 FR FR9612050A patent/FR2754274B1/fr not_active Expired - Fee Related
-
1997
- 1997-10-03 EP EP97943935A patent/EP0929698B1/de not_active Expired - Lifetime
- 1997-10-03 ES ES97943935T patent/ES2154473T3/es not_active Expired - Lifetime
- 1997-10-03 JP JP51629098A patent/JP3834064B2/ja not_active Expired - Fee Related
- 1997-10-03 AU AU45596/97A patent/AU4559697A/en not_active Abandoned
- 1997-10-03 DE DE69704026T patent/DE69704026T2/de not_active Expired - Fee Related
- 1997-10-03 WO PCT/FR1997/001754 patent/WO1998014620A1/fr not_active Ceased
- 1997-10-03 AT AT97943935T patent/ATE199026T1/de not_active IP Right Cessation
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9814620A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0929698B1 (de) | 2001-01-31 |
| ES2154473T3 (es) | 2001-04-01 |
| JP3834064B2 (ja) | 2006-10-18 |
| DE69704026T2 (de) | 2001-08-16 |
| JP2001503086A (ja) | 2001-03-06 |
| DE69704026D1 (de) | 2001-03-08 |
| FR2754274B1 (fr) | 1999-12-31 |
| WO1998014620A1 (fr) | 1998-04-09 |
| ATE199026T1 (de) | 2001-02-15 |
| AU4559697A (en) | 1998-04-24 |
| FR2754274A1 (fr) | 1998-04-10 |
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