EP0924058B1 - Procédé de fabrication d'une matrice et dispositif de gaufrage pour la mise en oeuvre dudit procédé - Google Patents

Procédé de fabrication d'une matrice et dispositif de gaufrage pour la mise en oeuvre dudit procédé Download PDF

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Publication number
EP0924058B1
EP0924058B1 EP98122724A EP98122724A EP0924058B1 EP 0924058 B1 EP0924058 B1 EP 0924058B1 EP 98122724 A EP98122724 A EP 98122724A EP 98122724 A EP98122724 A EP 98122724A EP 0924058 B1 EP0924058 B1 EP 0924058B1
Authority
EP
European Patent Office
Prior art keywords
embossing
tool
counter
subject
matrix form
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98122724A
Other languages
German (de)
English (en)
Other versions
EP0924058A1 (fr
Inventor
Alfons Fergen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Winkler and Duennebier GmbH
Original Assignee
Winkler and Duennebier GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Winkler and Duennebier GmbH filed Critical Winkler and Duennebier GmbH
Publication of EP0924058A1 publication Critical patent/EP0924058A1/fr
Application granted granted Critical
Publication of EP0924058B1 publication Critical patent/EP0924058B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/07Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0707Embossing by tools working continuously
    • B31F2201/0715The tools being rollers
    • B31F2201/0717Methods and means for forming the embossments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0707Embossing by tools working continuously
    • B31F2201/0715The tools being rollers
    • B31F2201/0723Characteristics of the rollers
    • B31F2201/0728Material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0782Layout of the complete embossing machine, of the embossing line
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0784Auxiliary operations

Definitions

  • the invention relates to a method for forming a female mold in an embossing device for paper processing machines the preamble of claim 1.
  • envelopes, paper napkins, paper tissues etc. are provided with embossments if necessary, e.g. with the imprint a company logo. These impressions are made during the Manufacturing process within a paper processing machine executed. Almost finished envelopes, blank envelopes, Paper napkins, paper tissues, etc. between two cooperating embossing tools, male and female, with one impression Mistake.
  • the raised embossing tool is made of hardened To manufacture steel and as a counter tool a softened Insert copper plate.
  • the raised embossing tool, the patrix into the Copper plate pressed in and there a negative image of the patrix, a die cavity shape.
  • the advantage here is that within the male and the female produced in a production machine stand in a precisely aligned position to each other and their fit to each other.
  • the duration of the break-in period is disadvantageous in the production of the die cavity shape and the resulting one Load on the roller bearings.
  • Embossing tools have been known recently, in which one Male made of hardened steel against a female made of a tough elastic Material, e.g. Plastic, what works at not too thick paper thickness leads to excellent embossing results. Also
  • This combination of materials is used during a running-in phase by means of the hard patrix in a plate made of tough elastic Material molded the hollow form of the die. This process is very time consuming and takes an average of 4 - 5 Hours. Therefore it goes without saying that the running-in process not made in a production machine itself becomes.
  • the object of the invention is a method to develop, using embossing tools directly in a paper processing machine can run in and the time to Creation of a female mold using a hard stamp, a patrix, is drastically reduced.
  • the advantage achieved with the invention consists in particular in that the running-in process of the embossing device to produce a Die mold directly in a paper processing machine and the duration of the running-in period from 4 to 5 Hours is reduced to 1 to 2 minutes. Besides, will with the use of a tough elastic thermoplastic Plastic for the counter tool an inexpensive and low-wear Solution provided that is also small Setting errors between the stamp and the counter tool are forgiven.
  • the invention is based on an exemplary embodiment, that is shown in the drawing.
  • Figures 1 and 2 is a simply constructed embossing device 1 shown on a conveyor belt 2 for envelopes is arranged. It includes machine frames 3 and 4, an upper one and a lower embossing roller 5,6 as well as a drive train of several Drive wheels 7,8,9 by means of the feed and discharge rollers 10,11,12,13 and the lower embossing roller 6 are driven.
  • the transport path 2 tangent from below are between the Rollers 10,6,11,12 guide plates 14,15,16,17 arranged the are attached to trusses 19.
  • the lower embossing roller 6 is by means of a drive shaft 18 rotatably mounted in the machine frames 3,4. she receives their rotary drive via the drive wheel 8 assigned to them outside the machine frame 4 rotatably on the drive shaft 18 is stored.
  • the upper embossing roller 5 can be positioned fix relative to the lower embossing roller 6. That's what she is for ends, rotatably in pivot bearings 20,21, added.
  • the Swivel bearing 20, 21 in turn is at one end by means of a Bolt 22 pivotally mounted on the machine frame 3.4 and is at its other end by means of a screw bolt 23, which engages in a fixed support pin 24, supported.
  • the upper embossing roller 5 has a shaft 27 on which a Stamp carrier 28 is clamped displaceably and rotatably.
  • the stamp carrier 28 consists of a support and a Clamping part 29, 30, which by means of screws 31 on the shaft 27 are clamped.
  • a wing 32 is milled on the support part 29, on the one a male part 33 with a raised embossing motif 39 is fixed by screws 34 aligned.
  • the pivot bearing 21 is a double gear 35 on the shaft 27 fixed mounted, which engages in a drive gear 36 that on the drive shaft 18 of the lower embossing roller 6 and is attached.
  • the double gear 35 consists of a the shaft 27 clamped gear 37 and a coaxial thereto, Adjacent 38 arranged to reduce the backlash towards the gear wheel 36 Direction of rotation relative to the gear 37 by means not shown Spring elements clamped. This technique is general is known and is not shown and described here.
  • the lower embossing roller 6 comprises the drive shaft 18, on the one Slid on the roller body 40 and there rotatably with the help of a Clamping device 41 is locked. Between roller body 40 and the gear 36, spacer rings 42, 43 are arranged, the outer diameter are adapted to the roller body 40.
  • the roller body 40 is axially parallel over the entire length from the outside Groove 44 milled.
  • a plate-like counter tool 45 made of a tough elastic Material, preferably made of a thermoplastic material, aligned aligned. Left and right of the counter tool 45 the groove 40 is filled with filler pieces 46 which have an outer diameter bridge the groove 40.
  • counter tools 45 it is thus possible for counter tools 45 to be worn out by abrasion by heating the counter tool 45 again and intensifying it Embossing the stamp during the rotation of the embossing rollers 5 and 6 fully regenerate.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Claims (9)

  1. Méthode de créer une matrice de forme creuse dans un dispositif de gaufrage pour des machines de convertir du papier, particulièrement des machines pour la production d'enveloppes, de serviettes de table, de mouchoirs etc., avec deux rouleaux de gaufrage ( 5 , 6), situés l'un en face de l'autre près d'un convoyeur de produits de papier et se trouvant en rotation entraínée ,le premier rouleau montrant un poinçon dur à gaufrer (33) portant un motif en relief convexe, et le second rouleau de gaufrage possédant un contre-outil (45) approprié, composé d'une matière de plasticité tenace jusqu'à plasticité dure, et par ajustage de la distance entre les rouleaux de gaufrage, le poinçon à gaufrer estampe une copie négative du motif de gaufrage en forme de matrice creuse dans le contre-outil, caractérisé en ce que le contre-outil (45) et/ou le poinçon de gaufrage (33) est chauffé immédiatement avant l'empreinte du poinçon de gaufrage (33) dans le contre-outil (45).
  2. Méthode selon la revendication 1, caractérisée en ce que la forme creuse de la matrice (39') dans le contre-outil (45) est crée par le poinçon de gaufrage (33) directement dans la machine de transformation de papier.
  3. Méthode selon la revendication 1 , caractérisée en ce que le contre-outil (45) est chauffé dans le courant d'air chaud.
  4. Méthode selon revendication 1 , caractérisée en ce que le contre-outil (45) est chauffé par radiation thermique.
  5. Méthode selon revendication 1, caractérisée en ce qu'un contre-outil (45) composé de matière synthétique thermoplastique est chauffé jusqu'à ce que sa surface (45') présente un état plastique.
  6. Méthode selon revendication 5 ,caractérisée en ce que pendant rotation simultanée des rouleaux de gaufrage (5 , 6), la distance entr'eux est réduite jusqu'à ce que le motif de gaufrage ((39) du poinçon de gaufrage (33) s'enfonce dans la surface (45') du contre-outil (45) y empreignant une copie négative du dessin de gaufrage (39) comme forme de matrice creuse (39')..
  7. Méthode selon revendication 5 ,caractérisée en ce que pendant rotation simultanée des rouleaux de gaufrage (5 , 6) la distance entr'eux est ajustée de telle manière que le motif de gaufrage (39) du poinçon de gaufrage (33) pénètre dans la surface (45') du contre-outil (45) y empreignant une copie négative permanente du dessin de gaufrage (39) comme forme de matrice creuse (39').
  8. Méthode selon revendications 6 ou 7, caractérisée en ce que les rouleaux de gaufrage (5 et 6) sont maintenus en rotation jusqu'à ce que le contre-outil (45) s'est refroidi et la forme de matrice creuse (39') s'est durcie.
  9. Méthode selon les revendications 6 et 7 , caractérisée en ce que pendant la rotation des rouleaux de gaufrage (5 et 6) l'application de chaleur est continuée.
EP98122724A 1997-12-17 1998-11-28 Procédé de fabrication d'une matrice et dispositif de gaufrage pour la mise en oeuvre dudit procédé Expired - Lifetime EP0924058B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19756094 1997-12-17
DE19756094A DE19756094A1 (de) 1997-12-17 1997-12-17 Verfahren zum Ausbilden einer Matrizenhohlform und Prägevorrichtung zur Durchführung des Verfahrens

Publications (2)

Publication Number Publication Date
EP0924058A1 EP0924058A1 (fr) 1999-06-23
EP0924058B1 true EP0924058B1 (fr) 2004-04-14

Family

ID=7852243

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98122724A Expired - Lifetime EP0924058B1 (fr) 1997-12-17 1998-11-28 Procédé de fabrication d'une matrice et dispositif de gaufrage pour la mise en oeuvre dudit procédé

Country Status (5)

Country Link
US (1) US6105492A (fr)
EP (1) EP0924058B1 (fr)
JP (1) JPH11235771A (fr)
CA (1) CA2254366A1 (fr)
DE (2) DE19756094A1 (fr)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004029036B4 (de) 2004-06-09 2022-02-03 Ebe Hesterman Matritzwerkzeugblech, Verfahren zur Herstellung von passgenauen Matritzwerkzeugblechen und Verwendung eines Matritzwerkzeugblechs
EP1926597A1 (fr) * 2005-09-08 2008-06-04 MAN Roland Druckmaschinen AG Procédé de production d'une matrice ou d'une contre-estampe
DE102006014383A1 (de) * 2006-03-29 2007-10-04 WINKLER + DüNNEBIER AG Folienmatrize zur Anordnung an einer rotierend antreibbaren Prägewalze, Verfahren zu deren Herstellung sowie Verwendung eines flächigen Rohmaterials zu deren Herstellung
JP2007260768A (ja) * 2006-03-30 2007-10-11 Dainippon Printing Co Ltd エンボス加工装置
US9102818B2 (en) 2010-05-17 2015-08-11 Highcon Systems Ltd. Method and system for surface adhesive rule technology
US20110294913A1 (en) 2010-05-17 2011-12-01 Michael Zimmer Flexible material for surface adhesive rule
EP2711666A1 (fr) * 2012-09-20 2014-03-26 Boegli-Gravures S.A. Procédé de fabrication d'un ensemble de rouleaux de gaufrage coopérants entre eux et dipositif modèle pour l'exécution du procédé
WO2015189238A1 (fr) * 2014-06-12 2015-12-17 Diopass Sprl Dispositif de perforation d'un film

Family Cites Families (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE362907C (de) * 1921-04-19 1922-11-02 Fried Krupp Akt Ges Grusonwerk Vorrichtung zum Umsetzen von Kranen
FR963711A (fr) * 1948-02-26 1950-07-19
CH362907A (de) * 1957-04-26 1962-06-30 Dornbusch & Co Aus einer Prägewalze und einer Gegenwalze bestehendes Walzenpaar für Kalander zum Prägen druchlaufender Warenbahnen und Verfahren zur Herstellung der Walzen
US3560289A (en) * 1968-02-21 1971-02-02 Hallmark Cards Rotary embossing die counter
AT295698B (de) * 1968-08-06 1972-01-10 Isovolta Matrizen zum Heißprägen
US3678577A (en) * 1969-09-25 1972-07-25 Jerobee Ind Inc Method of contemporaneously shearing and bonding conductive foil to a substrate
DE2704910A1 (de) * 1976-02-09 1977-08-11 Hallmark Cards Drehbares praegegegenstueck mit darauf gehaertetem synthetischem harz und verfahren zur herstellung
US4159677A (en) * 1977-04-25 1979-07-03 Franklin G. Smith Embosser
US4264394A (en) * 1978-12-18 1981-04-28 Taihei Industries Co., Ltd. Thermal stamping device
CA1150463A (fr) * 1979-02-28 1983-07-26 Nobuo Nemoto Methode de preparation d'un moule femelle pour la fabrication de fausses tetes pour perruques
US4288275A (en) * 1979-05-14 1981-09-08 Davis Jesse B Roll leaf coating apparatus
FR2515569A1 (fr) * 1981-11-05 1983-05-06 Marne Productions Textiles Pla Machine d'impression a cylindres presseurs
DE3544284A1 (de) * 1985-12-17 1987-06-25 Cavagna Elio Srl Vorrichtung zum praegen und/oder rillen von blatt- oder bandfoermigem material
US4732082A (en) * 1986-06-25 1988-03-22 Carl Ireton Apparatus and method for mounting embossing rollers in a press line
US5921175A (en) * 1994-06-06 1999-07-13 Bates; Robert Ernest Hot embossing machine and method of using
KR950005570A (ko) * 1993-08-25 1995-03-20 마에다 가츠노스케 연속기포를 가지는 간이 인쇄판의 제조방법 및 그의 장치
US5505125A (en) * 1993-10-04 1996-04-09 Western Printing Machinery Company Method and apparatus for forming a rotary embossing die with a support plate
US5752442A (en) * 1993-11-03 1998-05-19 Corning Incorporated Method for printing a color filter
DE4345128A1 (de) * 1993-12-30 1995-07-06 Detroit Holding Ltd Vorrichtung zum Prägen
IT1275697B1 (it) * 1994-12-20 1997-10-17 Olmo Giancarlo Dell Metodo per stampare direttamente su carta microincisioni di ologrammi,chinogrammi,reticoli di diffrazione o microincisioni

Also Published As

Publication number Publication date
CA2254366A1 (fr) 1999-06-17
DE19756094A1 (de) 1999-06-24
DE59811192D1 (de) 2004-05-19
EP0924058A1 (fr) 1999-06-23
US6105492A (en) 2000-08-22
JPH11235771A (ja) 1999-08-31

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