EP0868972B1 - Method and apparatus for machining optical lenses - Google Patents
Method and apparatus for machining optical lenses Download PDFInfo
- Publication number
- EP0868972B1 EP0868972B1 EP97105089A EP97105089A EP0868972B1 EP 0868972 B1 EP0868972 B1 EP 0868972B1 EP 97105089 A EP97105089 A EP 97105089A EP 97105089 A EP97105089 A EP 97105089A EP 0868972 B1 EP0868972 B1 EP 0868972B1
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- Prior art keywords
- axis
- tool
- lens body
- spindles
- grinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B13/00—Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
- B24B13/0031—Machines having several working posts; Feeding and manipulating devices
Definitions
- the present invention relates to a method for processing optical Lenses and according to an apparatus for performing the method the preambles of claim 1 and claims 6 and 14 respectively.
- hot-pressed glass blanks are processed, which is the shape of flat cylindrical disks or equivalent of the desired lens shape each have curved surfaces on the end faces.
- the glass blanks are grinded to the desired one Contour brought by the lens blank on a first device roughly ground on one side and a polishable one in a second step Fine grinding is generated.
- the lens is then removed from this first grinding machine, turned and with a second grinding machine the other side of the Coarse and fine grinding lens also provided.
- the lens is then polished on both sides.
- the finish polished Lens on a fourth device, the so-called centering machine, also machined on the edge.
- the lens edge gets a precise, circular geometry, if necessary also with chamfers on the edges to make the edges more impact-resistant.
- the lens is made of metal between centering bells held, which align the lens so that its optical axis with the Axis of rotation of the centering spindle coincides.
- the self-centering effect of the centering bells is not given.
- the lenses must be in a separate centering device using a light beam be centered before gluing them onto a centering spindle, using this in Offset and grinds at the outer edge to achieve that the optical Axis of the lens aligned with its geometric axis becomes.
- a disadvantage of the previous method for producing lenses is that in addition to the polishing machine a total of two grinding machines and one centering machine are needed. As far as is known, this is e.g. Most modern at the moment Technology, where it has already been assumed that rough and fine grinding per lens side is performed on a single device. Yet the machine effort is considerable.
- the lens in the previous method is stretched on its outer circumference, which only the quality and accuracy of a glass compact.
- the Lens turned as described and clamped again in a second device.
- An important aim of the invention is to manufacture lenses and inexpensively at the same time to increase the machining accuracy.
- the proposed procedure and the device for carrying out the method further purposes a simplification of the coarse and fine grinding of both lens sides and the Centering.
- the invention provides according to the characterizing part of claim 1, that the or each lens body has a heel or is provided with one that Allows one-time clamping and removed at the end of processing becomes.
- a new geometry of the lens blank the is usually a hot pressed vitreous body, the shape of which is within certain limits can be varied without incurring any significant additional costs.
- the new shape of the lens body differs from the previous shape of the Lens blanks by a clamping heel of z. B. a few millimeters in height one side of the lens body, compared to the outer diameter of the Clamping shoulder with its diameter clearly decreases.
- This basic requirement permits the conduct of the procedure after which the rough and fine machining of the lens body in one and the same
- the clamping shoulder is clamped on one side, whereupon the lens body is turned and the back processing in turn in a single clamping takes place.
- the optical axis of the The lens and its geometrical axis are precisely together because they are in a single clamping is worked.
- a later centering of the lens with a special one Centering machine is omitted, since the lens is already centered when it reaches the first processing stage has left.
- the embodiment according to claim 2 is very advantageous, the removal from a first clamping and the introduction into a second clamping with a only intermediate stopping and turning process takes place. This allows not only considerable savings on machine tools, but also contributes also contribute significantly to the accuracy of lens processing. It can be done in everyone Clamping according to claim 3 also the edge processing of the lens body be made.
- the embodiment of claim 4 according to which the controlled movements of workpiece and tools on a single machine be that the lens body on each side first on the face and then worked on the scope.
- the partially or fully machined Provide the lens body with a bevel at least on one side to protect the or each edge of the lens body.
- the workpiece spindles have clamping means for the lens body on, especially collets that can be operated pneumatically or hydraulically could be.
- the unloading device and the charging device each have clamping means for the lens body, especially suction clamps.
- the workpiece spindles are on the one hand and the tool spindles on the other hand, independently of each other in the direction of the Z axis or X-axis movable, with the tool spindles each having their own B-axis feature.
- all four spindles are used at the same time, to process two lenses at the same time.
- the invention provides according to claim 11 that the workpiece spindles parallel to each other and perpendicular to the main extent of a feed carriage are supported on this.
- the workpiece spindles parallel to each other and perpendicular to the main extent of a feed carriage are supported on this.
- the tool spindles on a feed carriage located above the workpiece spindles be supported, which is pivotable about the horizontal pivot axis and the carries both tool spindles at a constant distance.
- the claim 13 be the same as between the workpiece spindles.
- the tools each have a front and a peripheral grinding surface (feature e ). This makes it possible to produce the lens contour with one and the same tool, to machine the outer circumference in subsequent work steps and - if desired - also to create a chamfer as edge protection.
- Such a device can be designed as a fully automatic machine, so that no manual intervention is required to process the Lens body from the blank shape to the finished contour.
- Essentials Quality advantages result from the fact that the optical axes of both Lens sides coincide with the geometric axis, so that the optical axes of both lens sides inevitably coincide with each other.
- two workpiece spindles 1 and 2 are on one common feed carriage 3 attached, the simultaneous movement of the both workpiece spindles 1 and 2 in the vertical direction (Z axis).
- two tool spindles 4 and 5 are preferably on one common feed carriage 6 attached, the simultaneous horizontal movement (Direction X axis).
- For the feed carriage 6 and the associated tool spindles 4 and 5 is a common B axis to which the feed carriage 6 together with the tool spindles 4 and 5 can be pivoted in both directions.
- the workpiece spindles 1 and 2 are for receiving a lens body 7 arranged vertically in the lower part of the device, while in its upper part a right tool spindle 4 is a rough grinding tool 8 and a left tool spindle 5 carries a fine grinding tool 9.
- the grinding process itself is first carried out with the rough grinding tool 8, the according to the invention not only via an end grinding surface 16 for manufacturing the desired lens shape, but also has a peripheral Grinding surface 17, which is used to edit the lens circumference and to manufacture a chamfer serves to be able to center the lens body 7 exactly. That afterwards
- the fine grinding tool 9 also has an end face Grinding surface 19 and a circumferential grinding surface 20.
- an unloading device 10 which also performs vertical movements and at their lower end over one Suction clamp 11 has.
- the unloading device 10 is on the feed carriage 6 attached and can therefore also horizontal movements along the X-axis To run.
- the lens body 7 can be completed the first surface and after centering from the clamping tool Remove 12 from the first workpiece spindle 1.
- a loading device 13 which is provided with a suction clamp 14 and in a horizontal C-axis can be rotated by 180 °, takes over on one side and on Scope machined lens body 7 from the unloading device 10. It is then into e.g. Clamping tool 15 of the second workpiece spindle designed as a collet 2 inserted and stretched on the machined edge.
- the unloading device 10 and the charger 13 are designed so that they from the Working area of workpiece spindles 1 and 2 or tool spindles 4 and 5 can drive out.
- the described method in cooperation with the invention Device results in lenses of higher precision at significantly lower manufacturing costs. Instead of the usual three machines for coarse and fine grinding the first side or rough and fine grinding of the second side with subsequent Centering on a separate device is now only one device needed. Because the lens body is already centered during the grinding process the elaborate and dangerous for the sensitive lens surface Center the polished lens.
- each lens body 7 has a clamping shoulder 18.
- a only one device is sufficient to carry out the method. She disposes of Via workpiece spindles 1, 2 and tool spindles 4, 5 with coarse tools 8 and fine tools 9 also via an unloading device 10 and a loading device 13, the successive interaction of the one Side and circumferentially machined lens body 7 from a clamping tool 12 Remove from workpiece spindle 1, turn through 180 ° and to machine the insert the other side centered in a clamping tool 15 of workpiece spindle 2.
- the workpiece spindles 1, 2 can be parallel to each other on a horizontal movable and height-adjustable feed carriage 3 can be attached.
- a Feed carriage 6 can carry the tool spindles 4, 5 together with the unloading device 10 Move together and swivel around a horizontal axis B.
- the charger 13 is between the workpiece spindles 1, 2 and the tool spindles 4, 5 pivotable about a horizontal axis C.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Description
Die vorliegende Erfindung bezieht sich auf ein Verfahren zur Bearbeitung optischer
Linsen und auf eine Vorrichtung zur Durchführung des Verfahrens gemäß
den Oberbegriffen von Anspruch 1 und Anspruch 6 bzw. 14.The present invention relates to a method for processing optical
Lenses and according to an apparatus for performing the method
the preambles of
Bei der Linsenherstellung werden herkömmlich warmgepreßte Glasrohlinge verarbeitet, welche die Form von flachen Zylinderscheiben oder auch entsprechend der gewünschten Linsenform stirnseitig jeweils gekrümmte Oberflächen haben. Zunächst werden die Glasrohlinge mittels Schleifmaschinen auf die gewünschte Kontur gebracht, indem auf einer ersten Vorrichtung der Linsenrohling auf der einen Seite grob vorgeschliffen und in einem zweiten Arbeitsgang ein polierfähiger Feinschliff erzeugt wird. Die Linse wird dieser ersten Schleifmaschine dann entnommen, gewendet und mit einer zweiten Schleifmaschine die andere Seite der Linse ebenfalls mit Grob- und Feinschliff versehen. Auf einer dritten Vorrichtung wird die Linse anschließend beidseitig poliert. Schließlich wird die fertigpolierte Linse auf einer vierten Vorrichtung, der sog. Zentriermaschine, auch am Rand bearbeitet. Der Linsenrand erhält eine präzise, kreisrunde Geometrie, gegebenenfalls an den Rändern auch mit Fasen, um die Kanten stoßfester zu machen. Während des Zentriervorgangs wird die Linse zwischen Zentrierglocken aus Metall gehalten, welche die Linse so ausrichten, daß ihre optische Achse mit der Drehachse der Zentrierspindel übereinstimmt. Bei ungünstigen Linsenformen ist die selbstzentrierende Wirkung der Zentrierglocken allerdings nicht gegeben. Dann müssen die Linsen in einer getrennten Zentriervorrichtung mittels Lichtstrahl zentriert werden, bevor man sie auf eine Zentrierspindel aufklebt, mittels dieser in Drehung versetzt und am äußeren Rand abschleift, um zu erreichen, daß die optische Achse der Linse mit ihrer geometrischen Achse in Übereinstimmung gebracht wird.In the manufacture of lenses, conventionally, hot-pressed glass blanks are processed, which is the shape of flat cylindrical disks or equivalent of the desired lens shape each have curved surfaces on the end faces. First, the glass blanks are grinded to the desired one Contour brought by the lens blank on a first device roughly ground on one side and a polishable one in a second step Fine grinding is generated. The lens is then removed from this first grinding machine, turned and with a second grinding machine the other side of the Coarse and fine grinding lens also provided. On a third device the lens is then polished on both sides. Finally the finish polished Lens on a fourth device, the so-called centering machine, also machined on the edge. The lens edge gets a precise, circular geometry, if necessary also with chamfers on the edges to make the edges more impact-resistant. During the centering process, the lens is made of metal between centering bells held, which align the lens so that its optical axis with the Axis of rotation of the centering spindle coincides. With unfavorable lens shapes the self-centering effect of the centering bells is not given. Then the lenses must be in a separate centering device using a light beam be centered before gluing them onto a centering spindle, using this in Offset and grinds at the outer edge to achieve that the optical Axis of the lens aligned with its geometric axis becomes.
Nachteilig an dem bisherigen Verfahren zum Herstellen von Linsen ist, daß zusätzlich zu der Poliermaschine insgesamt zwei Schleifmaschinen und eine Zentriermaschine benötigt werden. Dies ist - soweit bekannt - z. Zt. modernste Technik, wobei bereits davon ausgegangen wurde, daß das Grob- und Feinschleifen pro Linsenseite auf einer einzigen Vorrichtung durchgeführt wird. Dennoch ist der maschinelle Aufwand beträchtlich.A disadvantage of the previous method for producing lenses is that in addition to the polishing machine a total of two grinding machines and one centering machine are needed. As far as is known, this is e.g. Most modern at the moment Technology, where it has already been assumed that rough and fine grinding per lens side is performed on a single device. Yet the machine effort is considerable.
Ein weiterer Nachteil besteht darin, daß die fertigpolierten Linsen in der Zentriermaschine mit metallischen Werkzeugen, d. h. den erwähnten Zentrierglocken an ihrer empfindlichen polierten Oberfläche gespannt werden, die dabei sehr leicht beschädigt werden kann.Another disadvantage is that the polished lenses in the centering machine with metallic tools, d. H. the mentioned centering bells their sensitive polished surface can be stretched, which is very light can be damaged.
Darüber hinaus ist es auch ungünstig, daß bei dem bisherigen Verfahren die Linse an ihrem äußeren Umfang gespannt wird, der nur die Qualität und Genauigkeit eines Glaspreßlings hat. Wenn die erste Linsenseite fertiggeschliffen ist, wird die Linse wie beschrieben gewendet und in einer zweiten Vorrichtung wieder gespannt. Bei diesem Umspannen und Zentrieren an dem noch wenig präzisen Umfang der Linse kann es zu unerwünschten Ungenauigkeiten und Differenzen zwischen den optischen Achsen der beiden Linsenseiten kommen.In addition, it is also unfavorable that the lens in the previous method is stretched on its outer circumference, which only the quality and accuracy of a glass compact. When the first side of the lens is finished, the Lens turned as described and clamped again in a second device. With this reclamping and centering on the still not very precise Circumference of the lens can lead to undesirable inaccuracies and differences come between the optical axes of the two lens sides.
Ein wichtiges Ziel der Erfindung ist es, Linsen kostengünstiger herzustellen und gleichzeitig die Bearbeitungs-Genauigkeit zu steigern. Das vorgeschlagene Verfahren und die Vorrichtung zur Durchführung des Verfahrens bezwecken ferner eine Vereinfachung des Grob- und Feinschleifens beider Linsenseiten sowie des Zentrierens.An important aim of the invention is to manufacture lenses and inexpensively at the same time to increase the machining accuracy. The proposed procedure and the device for carrying out the method further purposes a simplification of the coarse and fine grinding of both lens sides and the Centering.
Hauptmerkmale der Erfindung sind in den Ansprüchen 1, 6 und 14 angegeben.
Ausgestaltungen des Verfahrens sind Gegenstand der Ansprüche 2 bis 5. Spezialisierungen
der Vorrichtung sind in den Unteransprüchen 7 bis 13 aufgeführt. Main features of the invention are set out in
Bei einem Verfahren zu Bearbeitung optischer Linsen, wobei ein Rohling eines
Linsenkörpers eingespannt und mittels Grob- und Feinwerkzeugen durch schleifen
und polieren auf eine vorbestimmte Kontur gebracht wird, sieht die Erfindung
gemäß dem kennzeichnenden Teil von Anspruch 1 vor, daß der bzw. jeder Linsenkörper
einen Spannabsatz hat oder mit einem solchen versehen wird, der eine
Einmal-Einspannung ermöglicht und beim Abschluß der Bearbeitung entfernt
wird. Man geht also von einer neuartigen Geometrie des Linsenrohlings aus, der
ja gewöhnlich ein heißgepreßter Glaskörper ist, dessen Form in gewissen Grenzen
variiert werden kann, ohne daß nennenswerte Mehrkosten entstehen. Die
neue Form des Linsenkörpers unterscheidet sich von der bisherigen Gestalt der
Linsenrohlinge durch einen Spannabsatz von z. B. einigen Millimetern Höhe auf
einer Seite des Linsenkörpers, gegenüber dessen äußerem Durchmesser der
Spannabsatz mit seinem Durchmesser deutlich zurücktritt.In a method for processing optical lenses, wherein a blank is a
Lens body clamped and grind by means of coarse and fine tools
and polishing is brought to a predetermined contour, the invention provides
according to the characterizing part of
Diese Grundvoraussetzung gestattet die Verfahrensführung wonach die Grob- und Feinbearbeitung des Linsenkörpers in ein und derselben Einspannung des Spannabsatzes einseitig erfolgt, worauf der Linsenkörper gewendet wird und die rückseitige Bearbeitung wiederum in einer einzigen Einspannung stattfindet. Bei diesen Arbeitsgängen fallen die optische Achse der Linse und ihre geometrische Achse präzise zusammen, da in einer einzigen Aufspannung gearbeitet wird. Ein späteres Zentrieren der Linse mit einer speziellen Zentriermaschine entfällt, da die Linse schon zentriert ist, wenn sie die erste Bearbeitungsstufe verlassen hat.This basic requirement permits the conduct of the procedure after which the rough and fine machining of the lens body in one and the same The clamping shoulder is clamped on one side, whereupon the lens body is turned and the back processing in turn in a single clamping takes place. During these operations, the optical axis of the The lens and its geometrical axis are precisely together because they are in a single clamping is worked. A later centering of the lens with a special one Centering machine is omitted, since the lens is already centered when it reaches the first processing stage has left.
In der ersten Einspannung findet eine zur anschließenden Zentrierung dienende Umfangs-Bearbeitung statt, so daß in der zweiten Einspannung der Linsenkörper bereits an dem bearbeiten, mithin sehr genauen äußeren Umfang eingespannt und auf die Drehasche des Werkstückspindel ausgerichtet wird. So erreicht man, daß beim nachfolgenden Grob- und Feinschleifen der zweiten Linsenseite die optische Achse dieser Linsenfläche weider exact mit iher geometrischen Achse zusammenfällt.In the first clamping there is one for the subsequent one Centering serving circumferential machining instead, so that in the second clamping of the lens body already on the machine, thus clamped very precise outer circumference and on the Turning ash of the workpiece spindle is aligned. So achieved one that during the subsequent rough and fine grinding the second Lens side the optical axis of this lens surface is more exact coincides with its geometric axis.
Sehr vorteilhaft ist die Ausgestaltung gemäß Anspruch 2, wobei die Entnahme aus
einer ersten Einspannung und das Einbringen in eine zweite Einspannung mit einem
einzigen Zwischenhalte- und Umwende-Vorgang erfolgt. Das ermöglicht
nicht nur beträchtliche Einsparungen an maschinellen Hilfsmitteln, sondern trägt
auch wesentlich zur Genauigkeit der Linsenbearbeitung bei. Dabei kann in jeder
Einspannung laut Anspruch 3 jeweils auch die Randbearbeitung des Linsenkörpers
vorgenommen werden. The embodiment according to
Wichtig ist die Ausgestaltung von Anspruch 4, wonach die kontrollierten Bewegungen
von Werkstück und Werkzeugen auf einer einzigen Maschine so ausgeführt
werden, daß der Linsenkörper auf jeder Seite zunächst an der Stirnfläche
und dann am Umfang bearbeitet wird. Laut Anspruch 5 kann der teil- oder fertigbearbeitete
Linsenkörper zumindest einseitig mit einer Rand-Fase versehen
werden, um die bzw. jede Kante des Linsenkörpers zu schützen.What is important is the embodiment of
Die erfindungsgemäße Vorrichtung zur Bearbeitung optischer Linsen zeichnet sich
nach Anspruch 6 durch folgende Merkmale aus:
Man erkennt, daß eine so gestaltete Vorrichtung die Gesamtbearbeitung ermöglicht,
so daß für das Grob- und Feinschleifen beider Linsenseiten sowie das Zentrieren
und das Anbringen von Fasen nur diese einzige Maschine benötigt wird.
Sie ist gemäß Anspruch 7 zweckmäßig so konstruiert, daß die Schwenkachsen
parallel zueinander und quer zur X-Achsenrichtung verlaufen. Das gestattet einen
sehr kompakten Aufbau.It can be seen that a device designed in this way enables overall processing,
so that for the coarse and fine grinding of both lens sides as well as the centering
and the beveling only this single machine is needed.
It is appropriately constructed according to
Nach Anspruch 8 weisen die Werkstückspindeln Spannmittel für den Linsenkörper
auf, insbesondere Spannzangen, die pneumatisch oder hydraulisch betätigbar
sein können. Entsprechendes gilt für Anspruch 9, wonach die Entladeeinrichtung
sowie die Ladeeinrichtung jeweils Spannmittel für den Linsenkörper aufweisen,
insbesondere Saugspanner. Diese erlauben ein schonendes Erfassen
des Linsenkörpers, so daß die empfindliche Linsenoberfläche während des Umladens
geschützt bleibt.According to
Laut Anspruch 10 sind die Werkstückspindeln einerseits und die Werkzeugspindeln
andererseits unabhängig voneinander jeweils in Richtung der Z-Achse bzw.
X-Achse bewegbar, wobei die Werkzeugspindeln jeweils über eine eigene B-Achse
verfügen. Bei dieser Gestaltung sind alle vier Spindeln gleichzeitig im Einsatz,
um zwei Linsen zur gleichen Zeit zu bearbeiten.According to
Alternativ sieht die Erfindung gemäß Anspruch 11 vor, daß die Werkstückspindeln
parallel zueinander und senkrecht zur Hauptausdehnung eines Vorschubschlittens
auf diesem gehaltert sind. Das ermöglicht die gemeinsame Bewegung und mithin
eine Antriebs-Einsparung. Analog können nach Anspruch 12 die Werkzeugspindeln
auf einem oberhalb der Werkstückspindeln befindlichen Vorschubwagen
gehaltert sein, der um die horizontale Schwenkachse schwenkbar ist und die
beiden Werkzeugspindeln in konstantem Abstand trägt. Dieser kann laut Anspruch
13 derselbe sein wie zwischen den Werkstückspindeln.Alternatively, the invention provides according to
Die Werkzeuge haben jeweils eine stirnseitige und eine umfangsseitige Schleiffläche (Merkmal e). Dies gestattet es, mit jeweils ein und demselben Werkzeug die Linsenkontur herzustellen, in folgenden Arbeitsschritten den äußeren Umfang zu bearbeiten und - falls gewünscht - auch eine Fase als Kantenschutz zu erzeugen.The tools each have a front and a peripheral grinding surface (feature e ). This makes it possible to produce the lens contour with one and the same tool, to machine the outer circumference in subsequent work steps and - if desired - also to create a chamfer as edge protection.
Besonders vorteilhaft ist die Kombination von Anspruch 14, die folgende Merkmale
aufweist:
Eine derartige Vorrichtung kann als vollautomatische Maschine ausgeführt werden, so daß keinerlei Eingreifen von Hand erforderlich ist, um die Bearbeitung des Linsenkörpers von der Rohlingsform bis zur fertigen Kontur durchzuführen. Wesentliche Qualitätsvorteile ergeben sich dadurch, daß die optischen Achsen beider Linsenseiten jeweils mit der geometrischen Achse zusammenfallen, so daß zwangsläufig auch die optischen Achsen beider Linsenseiten miteinander übereinstimmen.Such a device can be designed as a fully automatic machine, so that no manual intervention is required to process the Lens body from the blank shape to the finished contour. Essentials Quality advantages result from the fact that the optical axes of both Lens sides coincide with the geometric axis, so that the optical axes of both lens sides inevitably coincide with each other.
Weitere Merkmale, Einzelheiten und Vorteile der Erfindung ergeben sich aus dem Wortlaut der Ansprüche sowie aus der folgenden Beschreibung eines Ausführungsbeispiels anhand der Zeichnung. Diese zeigt in 12 schematisierten Seitenansichten die Anordnung und Verwendungsweise der erfindungsgemäßen Vorrichtung, womit zugleich der Ablauf des erfindungsgemäßen Verfahrens beispielhaft veranschaulicht wird.Further features, details and advantages of the invention result from the Wording of the claims and from the following description of an embodiment based on the drawing. This shows in 12 schematic side views the arrangement and use of the device according to the invention, which also exemplifies the sequence of the method according to the invention is illustrated.
Bei der dargestellten Vorrichtung sind zwei Werkstückspindeln 1 und 2 an einem
gemeinsamen Vorschubschlitten 3 befestigt, der die gleichzeitige Bewegung der
beiden Werkstückspindeln 1 und 2 in vertikaler Richtung (Z-Achse) ermöglicht.
Zwei Werkzeugspindeln 4 und 5 sind in entsprechender Weise bevorzugt an einem
gemeinsamen Vorschubwagen 6 befestigt, der die gleichzeitige Horizontalbewegung
(Richtung X-Achse) ermöglicht. Für den Vorschubwagen 6 und die
damit verbundenen Werkzeugspindeln 4 und 5 ist eine gemeinsame B-Achse
vorhanden, um welche der Vorschubwagen 6 samt den Werkzeugspindeln 4 und
5 in beiden Drehrichtungen geschwenkt werden kann. In the device shown, two
Bei einer modifizierten, hier jedoch nicht näher beschriebenen Vorrichtung ist es
auch möglich, daß die Werkstückspindeln 1 und 2 von getrennten Vorschubeinrichtungen
geführt werden, wodurch man sie unabhängig voneinander in Richtung
der Z-Achse verfahren kann. Das gleiche gilt für die Werkzeugspindeln 4 und 5,
die ebenfalls von getrennten Vorschubeinrichtungen geführt werden und dadurch
unabhängig voneinander in Richtung der X-Achse verfahrbar sind. Auch die zur
X-Achse senkrecht stehende B-Achse kann für Werkzeugspindel 4 und Werkzeugspindel
5 getrennt vorgesehen werden, um jede dieser Spindeln für sich um
eine B-Achse schwenken zu können.In the case of a modified device, but not described in more detail here, it is
also possible that the
Bei der dargestellten Bauform sind die Werkstückspindeln 1 und 2 zur Aufnahme
eines Linsenkörpers 7 im unteren Teil der Vorrichtung senkrecht angeordnet,
während in ihrem oberen Teil eine rechte Werkzeugspindel 4 ein Grobschleifwerkzeug
8 und eine linke Werkzeugspindel 5 ein Feinschleifwerkzeug 9 trägt.
Der Schleifvorgang selbst erfolgt zunächst mit dem Grobschleifwerkzeug 8, das
erfindungsgemäß nicht nur über eine stirnseitige Schleiffläche 16 zum Herstellen
der gewünschten Linsenform verfügt, sondern auch über eine umfangseitige
Schleiffläche 17, die zum Bearbeiten des Linsen-Umfangs und zum Herstellen
einer Fase dient, um den Linsenkörper 7 exakt zentrieren zu können. Das anschließend
eingesetzte Feinschleifwerkzeug 9 hat gleichfalls eine stirnseitige
Schleiffläche 19 und eine umfangseitige Schleiffläche 20.In the design shown, the
Zusätzlich zu den zwei genannten Vorschubeinrichtungen, nämlich Vorschubschlitten
3 zum Bewegen in Richtung der Z-Achse und Vorschubwagen 6 zum
Bewegen in Richtung der X-Achse, ist eine Entladeeinrichtung 10 vorhanden, die
ebenfalls vertikale Bewegungen ausführt und an ihrem unteren Ende über einen
Saugspanner 11 verfügt. Die Entladeeinrichtung 10 ist an dem Vorschubwagen 6
befestigt und kann somit auch horizontale Bewegungen entlang der X-Achse
ausführen. Mit der Entladeeinrichtung 10 läßt sich der Linsenkörper 7 nach Fertigstellung
der ersten Oberfläche und nach der Zentrierung aus dem Spannwerkzeug
12 der ersten Werkstückspindel 1 entnehmen.In addition to the two feed devices mentioned, namely feed
Eine Ladeeinrichtung 13, die mit einem Saugspanner 14 versehen und in einer
horizontalen C-Achse um 180° verdrehbar ist, übernimmt den einseitig und am
Umfang bearbeiteten Linsenkörper 7 von der Entladeeinrichtung 10. Er wird dann
in das z.B. als Spannzange ausgebildete Spannwerkzeug 15 der zweiten Werkstückspindel
2 eingelegt und an dem bearbeiteten Rand gespannt. Die Entladeeinrichtung
10 und die Ladeeinrichtung 13 sind so ausgelegt, daß sie aus dem
Arbeitsbereich der Werkstückspindeln 1 und 2 bzw. der Werkzeugspindeln 4 und
5 herausfahren können.A
Im folgenden wird der Arbeitsablauf anhand der Fig. 1 bis 12 erläutert.
Das beschriebene Verfahren im Zusammenwirken mit der erfindungsgemäßen Vorrichtung ergibt Linsen höherer Präzision bei deutlich niedrigeren Herstellkosten. Statt der bisher üblichen drei Maschinen für Grob- und Feinschleifen der ersten Seite bzw. Grob- und Feinschleifen der zweiten Seite mit anschließendem Zentrieren auf einer separaten Vorrichtung wird jetzt nur noch eine Vorrichtung benötigt. Weil der Linsenkörper bereits während des Schleifvorgangs zentriert wird, entfällt das aufwendige und für die empfindliche Linsenoberfläche gefährliche Zentrieren der fertigpolierten Linse.The described method in cooperation with the invention Device results in lenses of higher precision at significantly lower manufacturing costs. Instead of the usual three machines for coarse and fine grinding the first side or rough and fine grinding of the second side with subsequent Centering on a separate device is now only one device needed. Because the lens body is already centered during the grinding process the elaborate and dangerous for the sensitive lens surface Center the polished lens.
Zur Zweiseitenbearbeitung von optischen Linsen weisen die verwendeten
Rohlinge jedes Linsenkörpers 7 erfindungsgemäß einen Spannabsatz 18 auf. Eine
einzige Vorrichtung genügt zur Durchführung des Verfahrens. Sie verfügt außer
über Werkstückspindeln 1,2 sowie Werkzeugspindeln 4,5 mit Grobwerkzeugen 8
und Feinwerkzeugen 9 auch über eine Entladeeinrichtung 10 und eine Ladeeinrichtung
13, die im nacheinander ablaufenden Zusammenwirken den auf einer
Seite und am Umfang bearbeiteten Linsenkörper 7 aus einem Spannwerkzeug 12
von Werkstückspindel 1 entnehmen, um 180° wenden und zur Bearbeitung der
anderen Seite in ein Spannwerkzeug 15 von Werkstückspindel 2 zentriert einlegen.
Die Werkstückspindeln 1, 2 können parallel zueinander auf einem horizontal
verfahrbaren und höhenverstellbaren Vorschubschlitten 3 angebracht sein. Ein
Vorschubwagen 6 kann die Werkzeugspindeln 4, 5 samt Entladeeinrichtung 10
gemeinsam verfahren und um eine horizontale Achse B verschwenken. Die Ladeeinrichtung
13 ist zwischen den Werkstückspindeln 1, 2 und den Werkzeugspindeln
4, 5 um eine horizontale Achse C schwenkbar. For double-sided processing of optical lenses, the ones used
According to the invention, blanks of each
- 1, 21, 2
- WerkstückspindelnWorkpiece spindles
- 33rd
- VorschubschlittenFeed carriage
- 4, 54, 5
- WerkzeugspindelnTool spindles
- 66
- VorschubwagenFeed carriage
- 77
- LinsenrohlingLens blank
- 88th
- GrobschleifwerkzeugCoarse grinding tool
- 99
- FeinschleifwerkzeugFine grinding tool
- 1010th
- EntladeeinrichtungUnloading device
- 1111
- SaugspannerSuction clamp
- 1212th
- SpannwerkzeugClamping tool
- 1313
- LadeeinrichtungLoading device
- 1414
- SaugspannerSuction clamp
- 1515
- SpannwerkzeugClamping tool
- 16, 1716, 17
- SchleifflächenGrinding surfaces
- 1818th
- SpannabsatzHeel
- 19, 2019, 20
- SchleifflächenGrinding surfaces
Claims (14)
- Procedure for processing optical lenses by chucking a blank of a lens body (7) in rotatable chucking means (12) and providing it with a predefined contour through grinding and finishing by means of coarse and finishing tools, the lens body (7) being provided with or having a flat chucking extension (18) of receding diameter which extension permits single chucking for each lens side to be processed and is removed at the end of processing, coarse processing and finishing of the first side of the lens body (7) being performed unilaterally in one and the same chucked position of the chucking extension (18), the lens body circumference being processed in this first chucked position for subsequent centering, whereupon the chucked lens body is turned round (Figs. 7 and 8) and processing of the back is again performed in a single chucked position.
- Procedure according to claim 1, wherein unloading from a first chuck and insertion into a second chuck are performed in a single stalling and inverting operation.
- Procedure according to claim 1 or claim 2, wherein in the each chucked position, the respective edge of the lens body (7) is also processed.
- Procedure according to claim 1, in which the workpiece and the tools are moved toward each other and away from each other in a controlled way, wherein these movements are performed in a single device and such that the lens body (7) is processed on either side first on the face and then on the circumference.
- Procedure according to any one of claims 1 to 4, wherein a partly processed or finished lens body (7) is provided with an edge chamfer at least on one side.
- Device for implementing the procedure according to any one of claims 1 to 5, comprising the following features:a) a machine column is provided with motor drives and guiding means for two vertically displaceable workpiece spindles (1; 2) for a blank of a lens body (7) to be chucked by them for processing,b) two tool spindles (4; 5) that are horizontally displaceable in an X-axis direction and are slewable at a right angle thereto around a horizontal slewing axis (B) are associated to the workpiece spindles (1; 2) in variable opposite arrangement,c) an unloading device (10) that is displaceable perpendicularly to the horizontal slewing axis (B) is arranged between the tool spindles (4; 5),d) a loading device (13) slewable around a further slewing axis (C) is associated to the unloading device (10),e) the tool spindles (4, 5) are equipped with a coarse-grinding tool (8) and a precision-grinding tool (9), each having a face grinding surface (16 and 19, respectively) and a circumferential grinding surface (17 and 20, respectively).
- Device according to claim 6, wherein the sewing axes (B; C) are parallel to each other and at right angles to the direction of the X-axis.
- Device according to claim 6 or claim 7, wherein the workpiece spindles (1; 2) have chucking means for the lens body (7), especially collets (12; 15).
- Device according to any one of claims 6 to 8, wherein the unloading device (10) and the loading device (13) each have chucking means for the lens body (7), especially suction chucks (11; 14).
- Device according to any onf of claims 6 to 9, wherein the workpiece spindles (1; 2) on the one hand and the tool spindles (4; 5) on the other hand are displaceable independently of each other in the direction of a Z-axis and of the X-axis, respectively, and wherein each of the tool spindles (4; 5) has an individual sewing axis (B).
- Device according to any one of claims 6 to 9, wherein the workpiece spindles (1; 2) are mounted on a feed slide (3) parallel to each other and perpendicularly to the main dimension of the feed slide (3).
- Device according to any one of claims 6 to 11, wherein the tool spindles (4; 5) are mounted on a feed carriage (6) that is located above the workpiece spindles (1; 2) and is slewable around the horizontal slewing axis (B).
- Device according to claims 11 and 12, wherein the workpiece spindles (1; 2) and the tool spindles (4; 5) are arranged adjacent each other at equal distances.
- Device for implementing the procedure according to any one of claims 1 to 5, comprising the combination of the following features:a) a machine column is provided with motor drives and guiding means for a feed slide (3) and for a feed carriage (6),b) the feed slide (3) is vertically displaceable in a Z-axis direction and holds two workpiece spindles (1; 2) each of which is carries a chucking tool (12 and 15, respectively) for a blank of a lens body (7) to be received by them,c) the feed carriage (6) is horizontally displaceable in an X-axis direction as well as slewable around a horizontal B-axis running at right angles to the main dimension of the feed carriage which supports two tool spindles (4; 5),d) the feed carriage (6) holds an unloading device (10) that is displaceable perpendicularly to the main feed carriage dimension,e) a loading device (13) that is slewable around a horizontal axis (C) is arranged between the unloading device (10) and the feed slide (3),f) the tool spindles (4; 5) are equipped with a coarse-grinding and a precision-grinding tool (8; 9), each having a face grinding surface (16 and 19, respectively) and a circumferential grinding surface (17 and 20, respectively).
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE59700201T DE59700201D1 (en) | 1997-03-26 | 1997-03-26 | Method and device for processing optical lenses |
EP97105089A EP0868972B1 (en) | 1997-03-26 | 1997-03-26 | Method and apparatus for machining optical lenses |
DE29723542U DE29723542U1 (en) | 1997-03-26 | 1997-03-26 | Device for processing optical lenses |
CA002232258A CA2232258A1 (en) | 1997-03-26 | 1998-03-16 | Procedure of and device for processing optical lenses |
US09/047,516 US5951376A (en) | 1997-03-26 | 1998-03-25 | Procedure of and device for processing optical lenses |
US09/351,907 US6383061B1 (en) | 1997-03-26 | 1999-07-14 | Procedure of and device for processing optical lenses |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP97105089A EP0868972B1 (en) | 1997-03-26 | 1997-03-26 | Method and apparatus for machining optical lenses |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0868972A1 EP0868972A1 (en) | 1998-10-07 |
EP0868972B1 true EP0868972B1 (en) | 1999-06-09 |
Family
ID=8226639
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97105089A Expired - Lifetime EP0868972B1 (en) | 1997-03-26 | 1997-03-26 | Method and apparatus for machining optical lenses |
Country Status (4)
Country | Link |
---|---|
US (2) | US5951376A (en) |
EP (1) | EP0868972B1 (en) |
CA (1) | CA2232258A1 (en) |
DE (2) | DE59700201D1 (en) |
Cited By (2)
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CN103415371A (en) * | 2010-12-23 | 2013-11-27 | 安立世 | Method and apparatus for polishing and grinding a radius surface on the axial end of a cylinder |
CN108274341A (en) * | 2018-04-06 | 2018-07-13 | 陈雅丽 | A kind of novel fine-grinding and polishing accessory that wedge-shaped mirrors are processed in pairs |
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DE19750428B4 (en) * | 1997-11-14 | 2007-06-21 | Optotech Optikmaschinen Gmbh | Method and device for processing lenses |
US6106366A (en) * | 1998-10-29 | 2000-08-22 | Gerber Coburn Optical, Inc. | Lens grinder |
DE10008710C2 (en) * | 2000-02-24 | 2002-01-10 | Loh Optikmaschinen Ag | Device for centering clamping of optical lenses for their edge processing |
DE10013648A1 (en) * | 2000-03-18 | 2001-09-27 | Wernicke & Co Gmbh | System for outline machining of edges of spectacle lenses with at least 1 CNC control processing machine and at least 1 system for determining optical values of optical middle point |
US6478658B1 (en) * | 2000-07-25 | 2002-11-12 | Gerber Coburn Optical, Inc. | Apparatus for generating lens surfaces |
DE10112883B4 (en) * | 2001-03-15 | 2009-07-09 | Schneider Gmbh & Co. Kg | Lens processing machine |
DE10248103A1 (en) * | 2001-10-17 | 2003-05-15 | Schneider Gmbh & Co Kg | Device for machining a two-sided optically active lens comprises a cutting/milling unit and/or a polishing unit for machining one side of the lens, holding device, and re-clamping unit for re-clamping the lens for machining a second side |
US20030137636A1 (en) * | 2002-01-18 | 2003-07-24 | Kok-Ming Tai | Edge protection ring for polishing a lens |
US7749051B2 (en) * | 2002-06-28 | 2010-07-06 | Carl Zeiss Smt Ag | Method and apparatus for aligning optical elements |
JP2004261954A (en) * | 2003-02-14 | 2004-09-24 | Seiko Epson Corp | Grinding method |
US6855036B1 (en) * | 2003-08-05 | 2005-02-15 | Corning Incorporated | Part-holding fixture for grinding wedged optical flats |
DE102004021721B3 (en) * | 2004-04-30 | 2005-10-20 | Schneider Gmbh & Co Kg | Lens processing machine |
CN100455402C (en) * | 2005-04-08 | 2009-01-28 | 姚炳泉 | Machining process of hemisphere for cylinder in automobile air conditioner compressor |
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FR2906746B1 (en) * | 2006-10-10 | 2009-05-22 | Essilor Int | DEVICE FOR MACHINING OPHTHALMIC LENSES COMPRISING A PLURALITY OF MACHINING TOOLS PLACED ON AN ORIENTABLE MODULE |
FR2912335B1 (en) * | 2007-02-13 | 2009-04-17 | Essilor Int | MACHINE FOR DETOURING A LENS OF GLASSES, PROVIDED WITH A ROTATING TOOL HOLDER ON WHICH ARE MADE SEVERAL WORKING TOOLS |
DE102007031703A1 (en) * | 2007-07-06 | 2009-01-08 | Satisloh Gmbh | Machine for processing optical workpieces, in particular plastic spectacle lenses |
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DE102014003598B4 (en) * | 2014-03-17 | 2020-02-27 | Satisloh Ag | Device for grinding, fine grinding and / or polishing workpieces of optical quality, in particular spherical lens surfaces in fine optics |
KR20170016547A (en) * | 2015-08-03 | 2017-02-14 | 삼성전자주식회사 | chuck table and apparatus for manufacturing substrate including the same |
US10040162B2 (en) * | 2016-09-09 | 2018-08-07 | Thielenhaus Technologies Gmbh | Device for producing a curved surface |
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CN112720080B (en) * | 2020-12-22 | 2022-05-24 | 北京航天时代激光导航技术有限责任公司 | Special processing method for multiple surface mount devices of triangular laser gyroscope |
CN113560994A (en) * | 2021-09-28 | 2021-10-29 | 江苏嘉一北科光学科技有限公司 | Polishing continuous processing device for optical lens processing |
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US5498200A (en) * | 1994-08-12 | 1996-03-12 | Wernicke & Co. Gmbh | Device for parallex-free centering of a blank for a glass lens for spectacles and for providing markings and/or attaching a holder before inserting the blank into a grinding machine for blanks for glass lenses |
US5720649A (en) * | 1995-12-22 | 1998-02-24 | Gerber Optical, Inc. | Optical lens or lap blank surfacing machine, related method and cutting tool for use therewith |
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-
1997
- 1997-03-26 EP EP97105089A patent/EP0868972B1/en not_active Expired - Lifetime
- 1997-03-26 DE DE59700201T patent/DE59700201D1/en not_active Expired - Fee Related
- 1997-03-26 DE DE29723542U patent/DE29723542U1/en not_active Expired - Lifetime
-
1998
- 1998-03-16 CA CA002232258A patent/CA2232258A1/en not_active Abandoned
- 1998-03-25 US US09/047,516 patent/US5951376A/en not_active Expired - Fee Related
-
1999
- 1999-07-14 US US09/351,907 patent/US6383061B1/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103415371A (en) * | 2010-12-23 | 2013-11-27 | 安立世 | Method and apparatus for polishing and grinding a radius surface on the axial end of a cylinder |
CN108274341A (en) * | 2018-04-06 | 2018-07-13 | 陈雅丽 | A kind of novel fine-grinding and polishing accessory that wedge-shaped mirrors are processed in pairs |
Also Published As
Publication number | Publication date |
---|---|
DE29723542U1 (en) | 1998-11-19 |
US6383061B1 (en) | 2002-05-07 |
CA2232258A1 (en) | 1998-09-26 |
US5951376A (en) | 1999-09-14 |
DE59700201D1 (en) | 1999-07-22 |
EP0868972A1 (en) | 1998-10-07 |
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