EP1526946B1 - Method and system for grinding a rotationally symmetric machine part comprising a longitudinal borehole - Google Patents
Method and system for grinding a rotationally symmetric machine part comprising a longitudinal borehole Download PDFInfo
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- EP1526946B1 EP1526946B1 EP03784116A EP03784116A EP1526946B1 EP 1526946 B1 EP1526946 B1 EP 1526946B1 EP 03784116 A EP03784116 A EP 03784116A EP 03784116 A EP03784116 A EP 03784116A EP 1526946 B1 EP1526946 B1 EP 1526946B1
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- Prior art keywords
- grinding
- machine component
- spindle
- longitudinal
- grinding wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/12—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces both externally and internally with several grinding wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0061—Other grinding machines or devices having several tools on a revolving tools box
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/14—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding conical surfaces, e.g. of centres
Definitions
- the invention relates to a method for grinding a rotationally symmetrical machine component provided with a longitudinal bore, whose one end-side end surface is designed as an effective surface in the form of a particularly flat truncated cone shell with a contour which is rectilinear or curved in cross-section, according to the preamble of claim 1.
- the machine components to be ground with this method are present, for example, in transmissions with continuously variable transmission, as required in motor vehicles.
- two machine components face each other with facing active surfaces.
- the active surfaces thus form an annular space with an approximately wedge-shaped cross section, in which a tension member such as a chain or a belt, depending on the distance of the active surfaces of each other back and forth between different radii. Since such a transmission must work very accurately and transmit large torques, high demands are placed on the dimensional accuracy and the surface quality of the machine components. This also applies to the associated grinding operations, especially when grinding the active surface.
- the method mentioned in the introduction is carried out according to the state of the art known from operational practice in individual operations, that is to say in a plurality of fixtures.
- the active surface is ground by means of corundum grinding wheels in Schräginstech Kunststoffe.
- the machine component For internal cylindrical grinding of the longitudinal bore located on the machine component, the machine component must then be clamped in another machine, where the inner cylindrical grinding of the bore wall can take place with a correspondingly small grinding wheel.
- the known method has various disadvantages.
- the DD 143 700 deals with a device for grinding tungsten plates, which are used, inter alia, as rotating electrodes in x-ray tubes.
- This Wolframteller has the graphic representation of the contour of a truncated cone, in which the inclination of the surface line relative to the base is about 30 °.
- the Wolframteller is clamped in a workpiece holder, which is pivotable relative to the device frame about a vertical axis.
- a longitudinal support Opposite the workpiece holder is a longitudinal support, which is displaceable in a horizontal plane.
- On the longitudinal support a cross slide is arranged, which carries a grinding spindle for driving a small cylindrical grinding wheel, which serves for the internal grinding of a bore in the tungsten plate.
- the longitudinal support also carries a rigid electric grinding spindle for driving a tapered grinding wheel.
- a tapered grinding wheel With the tapered grinding wheel, a face and the cone-shaped area of the tungsten plate are to be ground. To do this, the tapered grinding wheel and the tungsten plate must be brought into the correct position by pivoting the workpiece holder and moving the longitudinal support and by manually operated feed controls. Something else than an oblique grinding in the area of the cone shroud is the DD 143 700 not to be taken. The partly manually operated known device is cumbersome and with manual skill to use.
- a machine tool for grinding workpieces in which there are two cylindrical grinding wheels of different sizes on a revolver, which in turn is arranged on a sliding carriage. By pivoting the turret by 180 °, the two grinding wheels can be selectively brought to bear against different areas of a rotationally symmetrical workpiece.
- the workpiece is arranged in a workpiece holder, which in turn is displaceable on a carriage in the longitudinal direction of the workpiece. For grinding, the workpiece is set in rotation.
- the workpiece holder can be adjusted at an angle of +/- 30 ° obliquely to the direction of displacement of the workpiece holder.
- JP 2000-271827 describes the grinding of machine components whose one end face is formed as an active surface 24 in the form of a flat truncated cone with a straight contour in cross section and clearly show how the skilled person has proceeded so far when grinding such workpieces.
- the active surface of the machine component is ground by a grinding wheel with a conical contour is guided radially along the effective surface. The movement takes place in two mutually perpendicular components.
- the grinding spindle 53, 54 is arranged on a cross slide.
- the invention is based on the object to provide a method of the initially mentioned type, with which the processing time is shortened and yet a better grinding result is achieved.
- the solution of this problem consists in accordance with the process steps listed in the characterizing part of claim 1 in that at the one hand held on its outer circumference machine component first the active surface is ground in the perpendicular grinding process by a first cylindrical grinding wheel delivered with its rotating peripheral surface perpendicular to the effective surface is moved by the machine component in the direction of its rotational and longitudinal axis relative to the first grinding wheel, wherein the axial extent of the first grinding wheel covers the radial oblique stretch of the active surface, and then in the same clamping the inner wall of the longitudinal bore is ground by a second grinding wheel of smaller diameter by pivoting a wheel spindle, which carries at least the first and the second grinding wheel, introduced into the longitudinal bore of the machine component and delivered radially against the inner wall becomes.
- the machine component to be ground thus remains in a single set-up in which all grinding operations are carried out.
- This is made possible by first placing a first cylindrical grinding wheel perpendicular to the active surface and then inserting a second cylindrical grinding wheel of smaller diameter into the longitudinal bore of the machine component and hitting it radially against the inner wall.
- the possibilities of bringing two different grinding wheels on different working surfaces of one and the same workpiece into effect are generally known to the person skilled in the art.
- a special feature of the inventive solution is that the first grinding wheel with its rotating peripheral surface is made perpendicular to the inclined running effective surface, the axial extent or the width of the first grinding wheel covers the radial oblique extension of the effective surface.
- the active surface is ground with the cylindrical peripheral surface of the grinding wheel in a perpendicular grinding process, wherein the delivery is effected by a mutual relative displacement.
- the advantage is a constant cutting speed over the entire width of the grinding wheel. This ensures an increased surface quality and surface structure.
- optimized dressing parameters are obtained when dressing the grinding wheel, because during dressing the same parameters, namely an identical dressing speed as during grinding as well as the same speed ratios and feed values are achieved. Because the cutting speed of the grinding wheel remains the same over the effective area, the achievable surface roughness is constant. Due to the same cutting speed of the grinding wheel over the complete conical surface, optimum values for the machining volume per unit of time can be achieved.
- the cutting speed at the outside diameter of the conical surface is then about 80% of the cutting speed of the grinding wheel at the small diameter of the conical surface. This is in contrast to the machining volume, since this is the largest at the large diameter on the conical surface.
- the cutting speed ratio to the cutting volume, which must be removed via the conical surface is substantially improved by the grinding wheel set perpendicular to the conical surface.
- the first grinding wheel in principle, it would indeed be possible for the first grinding wheel to be set in a strictly radial direction against the effective surface of the machine component to be ground by moving the first grinding spindle transversely to its longitudinal extent and in an oblique direction towards the machine component.
- the machine component would have to be arranged in this case at a constant position of the associated machine bed.
- the device required for carrying out the method becomes simpler if, according to the method according to the invention, the feed takes place by the machine component being displaced in the direction of its rotational and longitudinal axis relative to the first grinding wheel.
- the subsequent internal grinding of the longitudinal bore can be made by longitudinal grinding.
- the method of peel grinding in question in which immediately ground to the final diameter.
- the inner wall of the longitudinal bore is ground by Einstechschleifen.
- the last method is particularly in question if, according to a further advantageous variant of the method of the inner wall of the longitudinal bore individual axial sections are ground.
- At least three grinding wheels are provided, which are brought into their operative position by pivoting of three grinding spindles carrying the grinding wheels.
- the order is not mandatory, after which first the active surface of the machine component and then the inner walls of the longitudinal bore are ground.
- the reverse order is also possible.
- the grinding expert will determine the order of operations depending on the design of the machine component, because in this case the amount of heating during grinding and the type of clamping is important.
- the grinding spindle slide is moved in the correct manner to the clamped machine component and the grinding headstock is rotated such that the first grinding spindle with the cylindrical peripheral surface of the first grinding wheel attached to it touches the working surface of the grinding wheel Machine component is employed.
- the first grinding spindle must in this case occupy an angular position relative to the rotational and longitudinal axis of the machine component, which is less than 90 °. Then, the active surface can be ground by the first grinding wheel in the vertical grinding process, that is, with its known advantages.
- the grinding spindle slide is moved transversely to the rotational and longitudinal axis of the machine component slightly outward and rotated on the grinding spindle slide grinding headstock about its pivot axis until the axis of rotation of the second grinding spindle with the associated second grinding wheel is approximately in the rotational and longitudinal axis of the machine component.
- the second grinding wheel is then moved into the longitudinal bore of the machine component and delivered radially, so that the internal cylindrical grinding of the longitudinal bore is made. In this way, all necessary grinding operations on the machine component are done in a single setup.
- a prerequisite, however, in any case, a first grinding wheel, the axial extent or width is greater than the oblique extension of the active surface, because only by the vertical grinding process of the active surface can be done with all its advantages.
- a structurally advantageous development of the system according to the invention is that in the arrangement of two grinding spindles on the wheelhead whose axes are parallel to each other and the two grinding wheels on the same side of the grinding headstock are mounted. In this way, there is a change between the two machining operations with only small displacement and pivoting paths of the grinding headstock.
- three grinding spindles are mounted on the grinding headstock at an angular distance of 120 °, each with one grinding wheel. In this case, one of the three grinding spindles is then optionally brought into the operative position.
- the clamping device is a chuck with centrally adjustable clamping jaws, which is also driven for rotation.
- Such chucks have proven to be reliable and are known.
- the clamping device is located on a grinding table, which is movable relative to the grinding spindle slide in the rotational and longitudinal axis of the machine component.
- the feed movement during grinding of the active surface is then carried out by the grinding table is moved with the machine component relative to the first grinding wheel in the longitudinal direction of the machine component.
- FIG. 1 first explains schematically the system according to the invention, with which the inventive method can be performed.
- a device for grinding the machine component in the view from above is shown.
- a workpiece headstock 2 On a machine bed 1 is a workpiece headstock 2. This is provided with a chuck 3, which is driven for rotation and at which there are four jaws 4, which are centrally controlled. 5 designates the machine component to be ground, which will be explained in more detail below.
- the workpiece headstock 2 has a longitudinal axis 6, which at the same time means the axis of rotation of the chuck 3.
- the workpiece headstock and the machine component 5 have a common common rotational and longitudinal axis.
- the workpiece headstock 2 is attached to a grinding table 7. Together with the workpiece headstock 2, the grinding table 7 is moved in the direction of the longitudinal axis 6, which is at the same time the usual Z-axis in the sense of a CNC control.
- a grinding spindle slide 9 On the machine bed 1 is still a grinding spindle slide 9, which can be moved by means of a Verstellmotors 8 in a direction transverse to the longitudinal axis 6 of the workpiece spindle stock 2.
- a grinding headstock 10 On the grinding spindle slide 9 a grinding headstock 10 is arranged pivotable about a pivot axis 11. The pivoting direction is indicated by the rotary arrow B. The pivot axis is perpendicular to the grinding spindle slide 9 and will thus normally run vertically.
- first grinding spindle 12 On the wheelhead are a first grinding spindle 12 and a second grinding spindle 13. The rotation and drive axes of the two grinding spindles are parallel.
- a first grinding wheel 14 On the grinding spindle 12, a first grinding wheel 14 is attached.
- the grinding spindle 13 is equipped with a second grinding wheel 16 which is mounted on a grinding mandrel 15. As the FIG. 1 clearly shows, the first grinding wheel 14 and the second grinding wheel 16 are both arranged on the same side of the grinding headstock 10.
- FIG. 1 is the first processing phase of the grinding process shown, in which the first grinding wheel 14 abuts with its peripheral surface on the effective surface to be ground of the machine component 5.
- FIG. 2 in otherwise the same view represents the second processing phase in which the axis of the second grinding wheel 16 extends at a distance parallel to the longitudinal axis 6 of the workpiece spindle stock 2.
- the grinding spindle slide 9 in the direction of the X-axis, ie transverse to the direction of the longitudinal axis 6, something to be driven outwards. Then, the grinding headstock 10 can be pivoted on the grinding spindle slide 9 by an angle of slightly more than 90 °, after which the second grinding spindle 13 with the second grinding wheel 16 from FIG. 2 apparent position. The pivoting movement is also in FIG. 2 again indicated by the rotary arrow B.
- FIG. 3 shows the machine component to be ground 5 in an enlarged sectional view.
- the machine component is rotationally symmetrical to the rotation and longitudinal axis 17. It consists of a hub part 18 and a conical flange 19 and is penetrated over its entire length by the longitudinal bore 20.
- the longitudinal bore can be stepped, so that does not have to be ground on the entire length. In general, it is sufficient if the longitudinal bore on the axial sections 21, 22 and 23 is ground.
- the conical flange 19 is formed at its large end face and end face in the manner of a flat truncated cone with a straight contour in cross section.
- the illustrated machine component serves as a conical disk in a continuously variable transmission; in the assembled state slides on the active surface 24, a chain, a belt or the like.
- two active surfaces 24 face each other; by changing the mutual distance, the radius on which the chain or belt slides can be changed, resulting in different gear ratios.
- FIG. 3 shown machine component has a cylindrical clamping surface 25 and flat stop surface 26, which serve for clamping in the already mentioned chuck 3.
- the clamping jaws 4 enclose the cylindrical clamping surface 25, while the axial stop is ensured by the stop surface 26 on the clamping jaws 4.
- the machine component 5 is thus tensioned on one side outside, so that the entire end face extending in FIG. 3 located on the right side, and especially the active surface 24 are free for editing.
- a small grinding wheel can be inserted into the longitudinal bore 20 for the purpose of internal grinding.
- FIG. 4 is the first processing phase shown, in which the active surface 24 of the machine component 5 is ground by vertical grinding.
- the machine component 5 is clamped between the clamping jaws 4 of the chuck 3.
- the workpiece spindle is then driven for rotation, usually by a variable speed electric motor.
- the machine component 5 rotates about its rotational and longitudinal axis 17, which is now identical to the longitudinal axis 6 of the workpiece spindle stock 2.
- the first grinding spindle 12 with the first grinding wheel 14 has already been based on FIG. 1 described position.
- the machine table 7 with the workpiece headstock 2 in the direction of the Z-axis in FIG. 4 The axial extension 28 of the second grinding wheel 14 is slightly larger than the radial oblique extension of the machine component 5.
- the entire active surface 24 by the first grinding wheel 14 sanded in the vertical grinding process with the advantages described above.
- the first grinding wheel 14 is a ceramic-bonded CBN wheel, which ensures long service life.
- FIG. 5 illustrates the second processing phase, which is in accordance with the view FIG. 2 equivalent.
- the second grinding wheel 16 already in the The axis of rotation of the second grinding wheel 16 is located at a distance parallel to the common longitudinal axis 6 of the workpiece spindle stock 2 and the machine component 5.
- an internal cylindrical grinding at the sections 21, 22 and 23 the longitudinal bore 20 made, this cylindrical grinding can be done as longitudinal grinding, peeling grinding or plunge grinding.
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Abstract
Description
Die Erfindung betrifft ein Verfahren zum Schleifen eines mit einer Längsbohrung versehenen rotationssymmetrischen Maschinenbauteils, dessen eine stirnseitige Endfläche als Wirkfläche in der Form eines insbesondere flachen Kegelstumpfmantels mit im Querschnitt geradliniger oder gewölbter Kontur ausgebildet ist, gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a method for grinding a rotationally symmetrical machine component provided with a longitudinal bore, whose one end-side end surface is designed as an effective surface in the form of a particularly flat truncated cone shell with a contour which is rectilinear or curved in cross-section, according to the preamble of
Die mit diesem Verfahren zu schleifenden Maschinenbauteile liegen beispielsweise in Getrieben mit stufenlos veränderlicher Übersetzung vor, wie sie in Kraftfahrzeugen benötigt werden. Dabei stehen sich zwei Maschinenbauteile mit einander zugewandten Wirkflächen gegenüber. Die Wirkflächen bilden somit einen Ringraum mit annähernd keilförmigem Querschnitt, in dem ein Zugglied wie beispielsweise eine Kette oder ein Riemen je nach der Entfernung der Wirkflächen voneinander zwischen unterschiedlichen Radien hin- und herwandert. Da ein derartiges Getriebe sehr exakt arbeiten und große Drehmomente übertragen muß, werden an die Maßhaltigkeit und die Oberflächenqualität der Maschinenbauteile hohe Anforderungen gestellt. Das gilt auch für die zugehörigen Schleifvorgänge, insbesondere beim Schleifen der Wirkfläche.The machine components to be ground with this method are present, for example, in transmissions with continuously variable transmission, as required in motor vehicles. Here, two machine components face each other with facing active surfaces. The active surfaces thus form an annular space with an approximately wedge-shaped cross section, in which a tension member such as a chain or a belt, depending on the distance of the active surfaces of each other back and forth between different radii. Since such a transmission must work very accurately and transmit large torques, high demands are placed on the dimensional accuracy and the surface quality of the machine components. This also applies to the associated grinding operations, especially when grinding the active surface.
Das eingangs genannte Verfahren wird nach dem aus der betrieblichen Praxis bekannten Stand der Technik in Einzeloperationen, das heißt in mehreren Aufspannungen, durchgeführt. Hierbei wird die Wirkfläche mittels Korundschleifscheiben im Schrägeinstechverfahren geschliffen. Zum Innenrundschleifen der an dem Maschinenbauteil befindlichen Längsbohrung muss sodann das Maschinenbauteil in einer anderen Maschine aufgespannt werden, wo mit einer entsprechend kleinen Schleifscheibe das Innenrundschleifen der Bohrungswandung erfolgen kann.The method mentioned in the introduction is carried out according to the state of the art known from operational practice in individual operations, that is to say in a plurality of fixtures. Here, the active surface is ground by means of corundum grinding wheels in Schräginstechverfahren. For internal cylindrical grinding of the longitudinal bore located on the machine component, the machine component must then be clamped in another machine, where the inner cylindrical grinding of the bore wall can take place with a correspondingly small grinding wheel.
Das bekannte Verfahren weist verschiedene Nachteile auf. Zunächst sind Schleifscheiben von Kegelform oder mit stark abgestuftem Durchmesser erforderlich, die schwierig herzustellen und abzurichten sind. Bei derartigen Schleifscheiben mit Umfangsbereichen von stark unterschiedlichem Durchmesser sind auch die Umfangsgeschwindigkeiten der schleifenden Bereiche unterschiedlich. Das bedeutet, dass die entscheidende Schnittgeschwindigkeit an der Schleifstelle unterschiedlich sein muß und daher nicht überall optimal sein kann. Das führt im Ergebnis zu Bereichen von unterschiedlicher Rauhigkeit, die sich an der Wirkfläche nachteilig auswirkt. Schließlich ergeben sich auch Probleme bei der Kühlung mittels der üblichen Emulsionen und Schleiföle. Beim Schrägeinstechschleifen entsteht nämlich an der Schleifstelle ein sich verengender Keil, dem der Kühlschmierstoff nicht optimal zugeführt werden kann. Das Ergebnis ist somit eine ungleichmäßige Kühlung der Schleifstelle. Auf alle diese Schwierigkeiten ist es zurückzuführen, dass man das eingangs genannte bekannte Verfahren bisher mit Korundschleifscheiben durchgeführt hat, die eine wesentlich geringere Standzeit haben und öfter abgerichtet werden müssen als die inzwischen weit verbreiteten CBN-Scheiben.The known method has various disadvantages. First of all, grinding wheels of conical or highly stepped diameter are required, which are difficult to manufacture and finish. In such grinding wheels with peripheral areas of very different diameters and the peripheral speeds of the grinding areas are different. This means that the decisive cutting speed at the grinding point must be different and therefore can not be optimal everywhere. As a result, this leads to areas of different roughness, which has an adverse effect on the effective area. Finally, there are also problems with the cooling by means of the usual emulsions and grinding oils. When Schrägeinstechschleifen namely arises at the grinding point a narrowing wedge, the cooling lubricant can not be optimally supplied. The result is thus an uneven cooling of the grinding point. It is due to all these difficulties that the previously mentioned known method has hitherto been carried out with corundum grinding wheels, which have a significantly lower service life and must be dressed more frequently than the now widespread CBN wheels.
Die
Aus der
Der Erfindung liegt demgegenüber die Aufgabe zugrunde, ein Verfahren der eingangs zuerst genannten Art anzugeben, mit dem die Bearbeitungszeit verkürzt und dennoch ein besseres Schleifergebnis erzielt wird.The invention is based on the object to provide a method of the initially mentioned type, with which the processing time is shortened and yet a better grinding result is achieved.
Für das mit Anspruch 7 beanspruchte System gilt sinngemäß dieselbe Aufgabe.For the claimed in
Die Lösung dieser Aufgabe besteht gemäß den im kennzeichnenden Teil des Anspruchs 1 aufgeführten Verfahrenschritten darin, dass an dem einseitig an seinem Außenumfang gehalterten Maschinenbauteil zuerst die Wirkfläche im Senkrecht-Schleifverfahren geschliffen wird, indem eine erste zylindrische Schleifscheibe mit ihrer rotierenden Umfangsfläche senkrecht gegen die Wirkfläche zugestellt wird, indem das Maschinenbauteil in Richtung seiner Rotations- und Längsachse gegenüber der ersten Schleifscheibe verschoben wir, wobei die axiale Erstreckung der ersten Schleifscheibe die radiale Schrägerstreckung der Wirkfläche überdeckt, und dass sodann in derselben Aufspannung die Innenwand der Längsbohrung geschliffen wird, indem eine zweite Schleifscheibe von kleinerem Durchmesser durch Verschwenken eines Schleifspindelstockes, der mindestens die erste und die zweite Schleifscheibe trägt, in die Längsbohrung des Maschinenbauteils eingebracht und radial gegen die Innenwand zugestellt wird.The solution of this problem consists in accordance with the process steps listed in the characterizing part of
Bei dem erfindungsgemäßen Verfahren verbleibt somit das zu schleifende Maschinenbauteil in einer einzigen Aufspannung, in der sämtliche Schleifvorgänge vorgenommen werden. Das wird ermöglicht, indem zuerst eine erste zylindrische Schleifscheibe senkrecht gegen die Wirkfläche angestellt wird und danach eine zweite zylindrische Schleifscheibe von kleinerem Durchmesser in die Längsbohrung des Maschinenbauteils eingebracht und radial gegen die Innenwand angestellt wird. Die Möglichkeiten, zwei unterschiedliche Schleifscheiben an unterschiedlichen Bearbeitungsflächen ein und desselben Werkstücks zur Wirkung zu bringen, sind dabei dem Fachmann allgemein bekannt.In the method according to the invention, the machine component to be ground thus remains in a single set-up in which all grinding operations are carried out. This is made possible by first placing a first cylindrical grinding wheel perpendicular to the active surface and then inserting a second cylindrical grinding wheel of smaller diameter into the longitudinal bore of the machine component and hitting it radially against the inner wall. The possibilities of bringing two different grinding wheels on different working surfaces of one and the same workpiece into effect are generally known to the person skilled in the art.
Als Besonderheit kommt bei der erfindungsgemäßen Lösung hinzu, dass die erste Schleifscheibe mit ihrer rotierenden Umfangsfläche senkrecht gegen die geneigt verlaufende Wirkfläche angestellt wird, wobei die axiale Erstreckung oder die Breite der ersten Schleifscheibe die radiale Schrägerstreckung der Wirkfläche überdeckt.A special feature of the inventive solution is that the first grinding wheel with its rotating peripheral surface is made perpendicular to the inclined running effective surface, the axial extent or the width of the first grinding wheel covers the radial oblique extension of the effective surface.
Damit wird die Wirkfläche mit der zylindrischen Umfangsfläche der Schleifscheibe im Senkrecht-Schleifverfahren geschliffen, wobei durch eine gegenseitige Relativverschiebung die Zustellung bewirkt wird.Thus, the active surface is ground with the cylindrical peripheral surface of the grinding wheel in a perpendicular grinding process, wherein the delivery is effected by a mutual relative displacement.
Als Vorteil ergibt sich eine gleichbleibende Schnittgeschwindigkeit über die gesamte Breite der Schleifscheibe. Damit ist eine erhöhte Oberflächengüte und Oberflächenstruktur gewährleistet. Hinzu kommt, dass optimierte Abrichtparameter beim Abrichten der Schleifscheibe erhalten werden, weil beim Abrichten dieselben Parameter, nämlich eine identische Abrichtgeschwindigkeit wie beim Schleifen sowie gleiche Drehzahlverhältnisse und Vorschubwerte erreicht werden. Weil die Schnittgeschwindigkeit der Schleifscheibe über die Wirkfläche gleich bleibt, ist auch die erzielbare Oberflächenrauhigkeit gleichbleibend. Durch die gleiche Schnittgeschwindigkeit der Schleifscheibe über die komplette Kegelfläche können auch optimale Werte für das Zerspanvolumen pro Zeiteinheit erreicht werden.The advantage is a constant cutting speed over the entire width of the grinding wheel. This ensures an increased surface quality and surface structure. In addition, optimized dressing parameters are obtained when dressing the grinding wheel, because during dressing the same parameters, namely an identical dressing speed as during grinding as well as the same speed ratios and feed values are achieved. Because the cutting speed of the grinding wheel remains the same over the effective area, the achievable surface roughness is constant. Due to the same cutting speed of the grinding wheel over the complete conical surface, optimum values for the machining volume per unit of time can be achieved.
Beim Schrägeinstechschleifen dagegen ist dies nicht der Fall. Geht man beim Außendurchmesser der kegelförmigen Wirkfläche von einem Wert von beispielsweise 190 mm aus und einem an die Wirkfläche anschließenden mittleren Durchmesser (im Bereich der Längsbohrung) von etwa 40 mm, so ändert sich die Werkstückgeschwindigkeit durch die Rotation des Werkstückes während des Schleifens um den Faktor 4,75. Die Höhe der Kegelfläche beträgt somit ca. 75 mm.With Schrägeinstechschleifen, however, this is not the case. Assuming the outer diameter of the conical effective surface of a value of for example 190 mm and a subsequent to the effective surface mean diameter (in the region of the longitudinal bore) of about 40 mm, the workpiece speed changes by the rotation of the workpiece during grinding by a factor 4.75. The height of the conical surface is thus about 75 mm.
Bei einem angenommenen Durchmesser der Korundschleifscheibe von 750 mm beträgt dann die Schnittgeschwindigkeit am Außendurchmesser der Kegelfläche ca. 80 % der Schnittgeschwindigkeit der Schleifscheibe am kleinen Durchmesser der Kegelfläche. Dies ist gegenläufig zum Zerspanvolumen, da dieses am großen Durchmesser an der Kegelfläche am größten ist. Dadurch wird durch die senkrecht angestellte Schleifscheibe auf die Kegelfläche das Schnittgeschwindigkeitsverhältnis zum Zerspanvolumen, das über die Kegelfläche abgetragen werden muss, wesentlich verbessert.With an assumed diameter of the corundum grinding wheel of 750 mm, the cutting speed at the outside diameter of the conical surface is then about 80% of the cutting speed of the grinding wheel at the small diameter of the conical surface. This is in contrast to the machining volume, since this is the largest at the large diameter on the conical surface. As a result, the cutting speed ratio to the cutting volume, which must be removed via the conical surface, is substantially improved by the grinding wheel set perpendicular to the conical surface.
Es ergeben sich weiterhin deutlich verbesserte Verhältnisse beim Kühlen der Schleifzone, weil beim Schleifen der Wirkfläche praktisch dieselben Verhältnisse wie beim Senkrechtschleifen vorliegen, so dass eine gleichbleibende schmale Kühlzone vorliegt, der der Kühlschmierstoff gut zugeführt werden kann und die er auch schnell wieder verlässt.It also results in significantly improved conditions when cooling the grinding zone, because when grinding the active surface practically the same conditions as in perpendicular grinding, so that a constant narrow cooling zone is present, the cooling lubricant can be well supplied and he leaves quickly.
Insgesamt ergeben sich derartige Vorteile, dass das erfindungsgemäße Schleifverfahren bestens mit keramisch gebundenem CBN-Schleifscheiben durchgeführt werden kann. Insgesamt wird eine deutlich verkürzte Taktzahl auf modernen Bearbeitungsmaschinen bei gleichzeitig erheblich verbessertem Schleifergebnis erzielt.Overall, such advantages that the grinding method of the invention can be best performed with ceramic bonded CBN grinding wheels. Overall, a significantly reduced number of cycles on modern processing machines is achieved at the same time significantly improved grinding result.
Grundsätzlich wäre es zwar möglich, dass die erste Schleifscheibe in streng radialer Richtung an die zu schleifende Wirkfläche des Maschinenbauteils angestellt werden kann, indem die erste Schleifspindel quer zu ihrer Längserstreckung und in schräger Richtung auf das Maschinenteil zu bewegt wird. Das Maschinenbauteil müsste in diesem Fall an einer gleichbleibenden Stelle des zugehörigen Maschinenbettes angeordnet sein. Die zur Durchführung des Verfahrens erforderliche Vorrichtung wird jedoch einfacher, wenn gemäß dem erfindungsgemäßen Verfahren die Zustellung dadurch erfolgt, dass das Maschinenbauteil in Richtung seiner Rotations- und Längsachse gegenüber der ersten Schleifscheibe verschoben wird. Von dieser Bewegung entfällt auf die Schleifstelle an der Wirkfläche nur eine schräg gerichtete Komponente, die aber nur um einen geringen Betrag von der Richtung der Längsachse abweicht, so dass fast noch ein Senkrechtschleifen im üblichen Sinne vorliegt. Es ergibt sich eine geringere Kraftkomponente in radialer Richtung der Wirkfläche, so dass mit optimierten Vorschüben beim Schleifen der Lauffläche gearbeitet werden kann. Auch dadurch wird die Schleifzeit verringert, und es ergeben sich dennoch verbesserte Genauigkeiten im Schleifzustand der Wirkfläche.In principle, it would indeed be possible for the first grinding wheel to be set in a strictly radial direction against the effective surface of the machine component to be ground by moving the first grinding spindle transversely to its longitudinal extent and in an oblique direction towards the machine component. The machine component would have to be arranged in this case at a constant position of the associated machine bed. The device required for carrying out the method, however, becomes simpler if, according to the method according to the invention, the feed takes place by the machine component being displaced in the direction of its rotational and longitudinal axis relative to the first grinding wheel. Of this movement is attributable to the grinding point on the active surface only an obliquely directed component, but deviates only by a small amount from the direction of the longitudinal axis, so that there is almost a vertical grinding in the usual sense. This results in a smaller force component in the radial direction of the active surface, so that it is possible to work with optimized feeds when grinding the tread. This also reduces the grinding time, and nevertheless results in improved accuracy in the grinding state of the effective surface.
Das anschließende Innenschleifen der Längsbohrung kann durch Längsschleifen vorgenommen werden. Dabei kommt auch die Verfahrensweise des Schälschleifens in Frage, bei dem sofort auf den Enddurchmesser geschliffen wird. Es ist aber auch möglich, dass die Innenwand der Längsbohrung durch Einstechschleifen geschliffen wird.The subsequent internal grinding of the longitudinal bore can be made by longitudinal grinding. In this case, the method of peel grinding in question, in which immediately ground to the final diameter. But it is also possible that the inner wall of the longitudinal bore is ground by Einstechschleifen.
Das letzte Verfahren kommt besonders dann in Frage, wenn gemäß einer weiteren vorteilhaften Verfahrensvariante von der Innenwand der Längsbohrung einzelne axiale Abschnitte geschliffen werden.The last method is particularly in question if, according to a further advantageous variant of the method of the inner wall of the longitudinal bore individual axial sections are ground.
Bei einer weiteren Ausgestaltung des erfindungsgemäßen Verfahrens sind mindestens drei Schleifscheiben vorgesehen, die durch Verschwenken von drei die Schleifscheiben tragenden Schleifspindeln in ihre Wirkstellung gebracht werden. Durch das in dieser Weise erweiterte Verfahren können weitere Schleifvorgänge durchgeführt werden, oder es kann zum Beispiel das Innenrundschleifen auch in den üblichen Stufen des Vor- und Fertigschleifens erfolgen.In a further embodiment of the method according to the invention, at least three grinding wheels are provided, which are brought into their operative position by pivoting of three grinding spindles carrying the grinding wheels. By the method thus expanded further grinding operations can be carried out, or it can, for example, the internal cylindrical grinding also take place in the usual stages of roughing and finish grinding.
Schließlich ist die Reihenfolge nicht zwingend, wonach zuerst die Wirkfläche des Maschinenbauteils und sodann die Innenwände der Längsbohrung geschliffen werden. Auch die umgekehrte Reihenfolge ist grundsätzlich möglich. Der Schleiffachmann wird die Reihenfolge der Vorgänge je nach der Gestaltung des Maschinenbauteils festlegen, weil hierbei die Höhe der Erwärmung beim Schleifen sowie die Art des Einspannens von Bedeutung ist.Finally, the order is not mandatory, after which first the active surface of the machine component and then the inner walls of the longitudinal bore are ground. The reverse order is also possible. The grinding expert will determine the order of operations depending on the design of the machine component, because in this case the amount of heating during grinding and the type of clamping is important.
Gemäß Anspruch 7 betrifft die Erfindung auch ein System, bestehend aus einer Schleifvorrichtung und einem rotationssymmetrischen Maschinenbauteil der eingangs schon im Zusammenhang mit dem Verfahren erwähnten bekannten Art, wobei das Maschinenbauteil in der Schleifvorrichtung geschliffen wird. Das System ist versehen
- mit einer Spanneinrichtung zum einseitigen Einspannen des Maschinenbauteils an seinem Außenumfang und zu seinem Drehantrieb,
- mit einem Schleifspindelschlitten, der in einer quer zu der Rotations- und Längsachse des Maschinenbauteils verlaufenden Richtung verfahrbar ist,
- mit einer Einrichtung zur Längsverschiebung des Maschinenbauteils in Richtung seiner Rotations- und Längsachse,
- mit einem Schleifspindelstock, der über eine senkrecht zu der Verschiebungsebene des Schleifspindelschlittens verlaufende Schwenkachse an diesem befestigt ist und mindestens zwei jeweils für sich in Wirkstellung schwenkbare Schleifspindeln trägt,
- mit einer an der ersten Schleifspindel angeordneten und durch diese angetriebenen ersten zylindrischen Schleifscheibe, die zum Senkrechtschleifen der an dem Maschinenbauteil befindlichen Wirkfläche bestimmt ist sowie eine axiale Erstreckung aufweist, die größer ist als die radiale Schrägerstreckung der Wirkfläche,
- und mit einer an der zweiten Schleifspindel angeordneten und durch diese - angetriebenen zweiten zylindrischen Schleifscheibe, die einen kleineren Durchmesser als die erste Schleifscheibe aufweist und zum Innenrundschleifen der Längsbohrung des Maschinenbauteils bestimmt ist,
- wobei je nach Schwenkstellung des Schleifspindelstockes entweder die erste Schleifscheibe mit ihrer rotierenden Umfangsfläche an der zu schleifenden Wirkfläche des Maschinenbauteils anliegt und durch Längsverschiebung des Maschinenbauteils (5) ein Senkrecht-Schleifen der Wirkfläche (24) bewirkt oder die Achse der zweiten Schleifscheibe im Abstand parallel zur Rotations- und Längsachse des Maschinenbauteils verläuft.
- with a clamping device for unilaterally clamping the machine component on its outer circumference and to its rotary drive,
- with a grinding spindle slide, which is movable in a direction transverse to the rotational and longitudinal axis of the machine component,
- with a device for longitudinal displacement of the machine component in the direction of its rotational and longitudinal axis,
- with a grinding headstock, which is fastened to it via a pivot axis extending perpendicular to the displacement plane of the grinding spindle slide and carries at least two grinding spindles which can be pivoted in each case in operative position,
- with a first cylindrical grinding disk arranged on the first grinding spindle and driven thereby, which is intended for the vertical grinding of the active surface located on the machine component and has an axial extension which is greater than the radial oblique extension of the effective surface,
- and with a second grinding wheel arranged on and driven by the second grinding spindle, which has a smaller cylindrical grinding wheel Diameter as the first grinding wheel and is intended for internal cylindrical grinding of the longitudinal bore of the machine component,
- depending on the pivot position of the wheelhead either the first grinding wheel rests with its rotating peripheral surface on the active surface to be ground of the machine component and by longitudinal displacement of the machine component (5) perpendicular grinding of the active surface (24) causes or the axis of the second grinding wheel at a distance parallel to Rotation and longitudinal axis of the machine component runs.
Wird beim Betreiben dieses Systems nach dem eingangs beschriebenen Verfahren vorgegangen, so wird zunächst der Schleifspindelschlitten in der richtigen Weise an das eingespannte Maschinenbauteil herangefahren und der Schleifspindelstock derart gedreht, dass die erste Schleifspindel mit der zylindrischen Umfangsfläche der an ihr angebrachten ersten Schleifscheibe an die Wirkfläche des Maschinenbauteils angestellt ist. Die erste Schleifspindel muß hierbei eine Winkelstellung gegenüber der Rotations- und Längsachse des Maschinenbauteils einnehmen, die weniger als 90° beträgt. Sodann kann die Wirkfläche durch die erste Schleifscheibe im Senkrechtschleifverfahren, das heißt mit dessen bekannten Vorteilen geschliffen werden. Anschließend wird der Schleifspindelschlitten quer zur Rotations- und Längsachse des Maschinenbauteils etwas nach außen gefahren und der auf dem Schleifspindelschlitten befindliche Schleifspindelstock um seine Schwenkachse verdreht, bis die Rotationsachse der zweiten Schleifspindel mit der zugehörigen zweiten Schleifscheibe etwa in der Rotations- und Längsachse des Maschinenbauteils liegt. Die zweite Schleifscheibe wird sodann in die Längsbohrung des Maschinenbauteils eingefahren und radial zugestellt, so dass das Innenrundschleifen der Längsbohrung vorgenommen wird. Auf diese Weise sind alle notwendigen Schleifvorgänge an dem Maschinenbauteil in einer einzigen Aufspannung erledigt. Voraussetzung ist allerdings in jedem Fall eine erste Schleifscheibe, deren Axialerstreckung oder -breite größer ist als die Schrägerstreckung der Wirkfläche, weil nur dadurch das Senkrechtschleifverfahren der Wirkfläche mit allen seinen Vorteilen erfolgen kann.If the procedure described in the introduction is followed when operating this system, first the grinding spindle slide is moved in the correct manner to the clamped machine component and the grinding headstock is rotated such that the first grinding spindle with the cylindrical peripheral surface of the first grinding wheel attached to it touches the working surface of the grinding wheel Machine component is employed. The first grinding spindle must in this case occupy an angular position relative to the rotational and longitudinal axis of the machine component, which is less than 90 °. Then, the active surface can be ground by the first grinding wheel in the vertical grinding process, that is, with its known advantages. Subsequently, the grinding spindle slide is moved transversely to the rotational and longitudinal axis of the machine component slightly outward and rotated on the grinding spindle slide grinding headstock about its pivot axis until the axis of rotation of the second grinding spindle with the associated second grinding wheel is approximately in the rotational and longitudinal axis of the machine component. The second grinding wheel is then moved into the longitudinal bore of the machine component and delivered radially, so that the internal cylindrical grinding of the longitudinal bore is made. In this way, all necessary grinding operations on the machine component are done in a single setup. A prerequisite, however, in any case, a first grinding wheel, the axial extent or width is greater than the oblique extension of the active surface, because only by the vertical grinding process of the active surface can be done with all its advantages.
Eine konstruktiv vorteilhafte Weiterbildung des erfindungsgemäßen Systems besteht darin, dass bei der Anordnung von zwei Schleifspindeln an dem Schleifspindelstock deren Achsen parallel zueinander verlaufen und die beiden Schleifscheiben an derselben Seite des Schleifspindelstocks angebracht sind. Auf diese Weise ergibt sich ein Wechsel zwischen den beiden Bearbeitungsvorgängen mit nur geringen Verschiebe- und Schwenkwegen des Schleifspindelstocks.A structurally advantageous development of the system according to the invention is that in the arrangement of two grinding spindles on the wheelhead whose axes are parallel to each other and the two grinding wheels on the same side of the grinding headstock are mounted. In this way, there is a change between the two machining operations with only small displacement and pivoting paths of the grinding headstock.
Sind weitere Schleifvorgänge durchzuführen oder soll einer der Einzelvorgänge in mehreren Stufen erfolgen, so kann es vorteilhaft sein, wenn gemäß einer weiteren Ausbildung an dem Schleifspindelstock drei Schleifspindeln im Winkelabstand von jeweils 120 ° mit je einer Schleifscheibe angebracht sind. Hierbei wird dann wahlweise jeweils eine der drei Schleifspindeln in die Wirkstellung gebracht.If further grinding operations are to be carried out or one of the individual operations is to take place in several stages, then it may be advantageous if, according to a further embodiment, three grinding spindles are mounted on the grinding headstock at an angular distance of 120 °, each with one grinding wheel. In this case, one of the three grinding spindles is then optionally brought into the operative position.
Vorteilhaft ist die Spanneinrichtung ein Spannfutter mit zentral verstellbaren Spannbacken, das auch zur Rotation angetrieben wird. Derartige Spannfutter haben sich als zuverlässig bewährt und sind bekannt.Advantageously, the clamping device is a chuck with centrally adjustable clamping jaws, which is also driven for rotation. Such chucks have proven to be reliable and are known.
Gemäß einer weiteren Ausgestaltung ist es vorteilhaft, wenn die Spanneinrichtung sich auf einem Schleiftisch befindet, der gegenüber dem Schleifspindelschlitten in der Rotations- und Längsachse des Maschinenbauteils verfahrbar ist. Die Zustellbewegung beim Schleifen der Wirkfläche wird dann vorgenommen, indem der Schleiftisch mit dem Maschinenbauteil gegenüber der ersten Schleifscheibe in Längsrichtung des Maschinenbauteils verfahren wird.According to a further embodiment, it is advantageous if the clamping device is located on a grinding table, which is movable relative to the grinding spindle slide in the rotational and longitudinal axis of the machine component. The feed movement during grinding of the active surface is then carried out by the grinding table is moved with the machine component relative to the first grinding wheel in the longitudinal direction of the machine component.
Die Erfindung wird anschließend in einem Ausführungsbeispiel anhand von Figuren noch näher erläutert. Die Figuren zeigen das Folgende:
-
ist eine Ansicht die zu dem erfindungsgemäßen System gehörende Vorrichtung in einer ersten Bearbeitungsphase.Figur 1 -
stellt eine derFigur 2Figur 1 entsprechende Ansicht in der darauffolgenden Bearbeitungsphase dar. -
hat eine Schnittdarstellung des zu schleifenden Maschinenbauteils zum Gegenstand.Figur 3 -
erläutert die Durchführung des erfindungsgemäßen Verfahrens in der ersten Bearbeitungsphase.Figur 4 -
ist die derFigur 5Figur 4 entsprechende Darstellung der zweiten Bearbeitungsphase.
-
FIG. 1 is a view of belonging to the system according to the invention device in a first processing phase. -
FIG. 2 represents one of theFIG. 1 corresponding view in the subsequent processing phase. -
FIG. 3 has a sectional view of the machine component to be ground on the subject. -
FIG. 4 explains the implementation of the method according to the invention in the first processing phase. -
FIG. 5 is that theFIG. 4 corresponding representation of the second processing phase.
Der Werkstückspindelstock 2 hat eine Längsachse 6, die zugleich die Drehachse des Spannfutters 3 bedeutet. Wenn das Maschinenbauteil 5 in dem Spannfutter eingespannt ist, so haben der Werkstückspindelstock und das Maschinenbauteil 5 eine übereinstimmende gemeinsame Rotations- und Längsachse.The
In dem dargestellten Ausführungsbeispiel ist der Werkstückspindelstock 2 an einem Schleiftisch 7 befestigt. Zusammen mit dem Werkstückspindelstock 2 wird der Schleiftisch 7 in Richtung der Längsachse 6 verfahren, die zugleich die übliche Z-Achse im Sinne einer CNC-Steuerung ist.In the illustrated embodiment, the
Auf dem Maschinenbett 1 befindet sich weiterhin ein Schleifspindelschlitten 9, der mittels eines Verstellmotors 8 in einer Richtung quer zu der Längsachse 6 des Werkstückspindelstocks 2 verfahren werden kann. An dem Schleifspindelschlitten 9 ist ein Schleifspindelstock 10 um eine Schwenkachse 11 verschwenkbar angeordnet. Die Schwenkrichtung ist durch den Drehpfeil B angedeutet. Die Schwenkachse steht senkrecht auf dem Schleifspindelschlitten 9 und wird damit im Normalfall lotrecht verlaufen.On the
An dem Schleifspindelstock befinden sich eine erste Schleifspindel 12 und eine zweite Schleifspindel 13. Die Dreh- und Antriebsachsen der beiden Schleifspindeln verlaufen parallel. An der Schleifspindel 12 ist eine erste Schleifscheibe 14 befestigt. Die Schleifspindel 13 ist mit einer zweiten Schleifscheibe 16 ausgestattet, die auf einem Schleifdorn 15 befestigt ist. Wie die
In
Um von der Stellung gemäß
Die Längsbohrung kann abgestuft sein, so dass nicht auf der gesamten Länge geschliffen werden muß. Im allgemeinen reicht es, wenn die Längsbohrung auf den axialen Abschnitten 21, 22 und 23 geschliffen wird. Der Kegelflansch 19 ist an seiner großen Stirn- und Endfläche nach Art eines flachen Kegelstumpfes mit im Querschnitt geradliniger Kontur ausgebildet.The longitudinal bore can be stepped, so that does not have to be ground on the entire length. In general, it is sufficient if the longitudinal bore on the
Das dargestellte Maschinenbauteil dient als Kegelscheibe in einem stufenlosen Getriebe; im zusammengebauten Zustand gleitet auf der Wirkfläche 24 eine Kette, ein Riemen oder dergleichen. Dabei stehen sich zwei Wirkflächen 24 gegenüber; durch Ändern des gegenseitigen Abstandes kann der Radius, auf dem die Kette oder der Riemen gleitet, verändert werden, wodurch sich unterschiedliche Übersetzungsverhältnisse ergeben. Somit wird deutlich, wie wichtig das genaue und sorgfältige Schleifen der Wirkfläche 24 für die Funktion des fertigen stufenlosen Getriebes ist.The illustrated machine component serves as a conical disk in a continuously variable transmission; in the assembled state slides on the
Das in
In
Hierbei wird zunächst - wie schon erwähnt - das Maschinenbauteil 5 zwischen die Spannbacken 4 des Spannfutters 3 eingespannt. Die Werkstückspindel wird sodann zur Drehung angetrieben, in der Regel durch einen drehzahlgeregelten Elektromotor. Damit rotiert das Maschinenbauteil 5 um seine Rotations- und Längsachse 17, die nunmehr mit der Längsachse 6 des Werkstückspindelstocks 2 identisch ist.Here, first of all - as already mentioned - the
Die erste Schleifspindel 12 mit der ersten Schleifscheibe 14 hat die schon anhand von
Die erste Schleifscheibe 14 ist eine keramisch gebundene CBN-Scheibe, die lange Standzeiten gewährleistet.The
- 11
- Maschinenbettmachine bed
- 22
- WerkstückspindelstockWorkhead
- 33
- Spannfutterchuck
- 44
- Spannbackenjaws
- 55
- Maschinenbauteilmachine part
- 66
- Längsachselongitudinal axis
- 77
- Schleiftischgrinding table
- 88th
- Verstellmotoradjusting
- 99
- SchleifspindelschlittenGrinding spindle slide
- 1010
- SchleifspindelstockWheelhead
- 1111
- Schwenkachseswivel axis
- 1212
- erste Schleifspindelfirst grinding spindle
- 1313
- zweite Schleifspindelsecond grinding spindle
- 1414
- erste Schleifscheibefirst grinding wheel
- 1515
- Schleifdorngrinding arbor
- 1616
- zweite Schleifscheibesecond grinding wheel
- 1717
- Rotations- und LängsachseRotation and longitudinal axis
- 1818
- Nabenteilhub part
- 1919
- Kegelflanschcone flange
- 2020
- Längsbohrunglongitudinal bore
- 2121
- axialer Abschnittaxial section
- 2222
- axialer Abschnittaxial section
- 2323
- axialer Abschnittaxial section
- 2424
- Wirkflächeeffective area
- 2525
- Spannflächeclamping surface
- 2626
- Anschlagflächestop surface
- 2727
- Berührungsliniecontact line
- 2828
- axiale Erstreckungaxial extent
Claims (11)
- Method for grinding a rotationally symmetrical machine component (5) which is provided with a longitudinal bore (20) and one frontal end face of which is designed as an active face (24) in the form of a flat frustoconical surface area with a contour of rectilinear cross section, characterized in that, on the machine component (5) held on one side on its outer circumference, that active face (24) is first ground by the vertical grinding method, in that a first cylindrical grinding wheel (14) is advanced with its rotating circumferential face vertically against the active face (24), in that the machine component (5) is displaced in the direction of its axis of rotation and longitudinal axis (17) with respect to the first grinding wheel (14), the axial extent (28) of the first grinding wheel (14) covering the oblique radial extent of the active face (24), and in that, in the same chucking fixture, the inner wall of the longitudinal bore (20) is then ground, in that a second grinding wheel (16) of smaller diameter is introduced into the longitudinal bore (20) of the machine component (5) and advanced radially against the inner wall as a result of the pivoting of a grinding-spindle headstock (10) which carries at least the first (14) and the second (16) grinding wheel.
- Method according to Claim 1, characterized in that the inner wall of the longitudinal bore (20) is ground by longitudinal grinding.
- Method according to Claim 2, characterized in that the inner wall of the longitudinal bore (20) is ground by rough grinding.
- Method according to Claim 1, characterized in that the inner wall of the longitudinal bore (20) is ground by plunge-cut grinding.
- Method according to one of the preceding claims, characterized in that individual axial portions (21, 22, 23) of the inner wall of the longitudinal bore (20) are ground.
- Method according to one of the preceding claims, characterized in that at least three grinding wheels are brought into their active position as a result of the pivoting of three grinding spindles carrying the grinding wheels.
- System, consisting of a grinding device and of a rotationally symmetrical machine component (5) which is provided with a longitudinal bore (20) and one frontal end face of which is designed as an active face (24) in the form of a flat frustoconical surface area with a contour of rectilinear cross section, the machine component being ground in the grinding device,- with a chucking arrangement for chucking the machine component (5) on one side along its outer circumference and for its rotary drive,- with a grinding-spindle slide (9) which is movable in a direction running transversely with respect to the axis of rotation and longitudinal axis (17) of the machine component (5),- with an arrangement for the longitudinal displacement of the machine component (5) in the direction of its axis of rotation and longitudinal axis (17),- with a grinding-spindle headstock (10) which is fastened to the grinding-spindle slide (9) via a pivot axis (11) running vertically with respect to the plane of displacement of the said grinding-spindle slide (9) and which carries at least two grinding spindles (12, 13) each pivotable independently into the active position,- with a first cylindrical grinding wheel (14) which is arranged on the first grinding spindle (12) and is driven by this and which is intended for the vertical grinding of the active face (24) located on the machine component (5) and has an axial extent (28) which is greater than the oblique radial extent of the active face (24),- and with a second cylindrical grinding wheel (16) which is arranged on the second grinding spindle (13) and is driven by this and which has a smaller diameter than the first grinding wheel (14) and is intended for the internal cylindrical grinding of the longitudinal bore (20) of the machine component (5),- and, depending on the pivoting position of the grinding-spindle headstock (10), either the first grinding wheel (14) bearing with its rotating circumferential face against the active face (24), to be ground, of the machine component (5) and causing vertical grinding of the active face (24) as a result of the longitudinal displacement of the machine component (5), or the axis of the second grinding wheel (16) running parallel to and at a distance from the axis of rotation and longitudinal axis (6) of the machine component (5).
- System according to Claim 7, characterized in that, when two grinding spindles (12, 13) are arranged on the grinding-spindle headstock (10), their axes run parallel to one another and the two grinding wheels (14, 16) are mounted on the same side of the grinding-spindle headstock (10).
- System according to Claim 8, characterized in that three grinding spindles are mounted on the grinding-spindle headstock, each with a grinding wheel, at an angular interval of 120 degrees in each case.
- System according to one of Claims 7 to 9, characterized in that the chucking arrangement is a clamping chuck (3) having centrally adjustable clamping jaws (4).
- System according to one of Claims 7 to 10, characterized in that the chucking arrangement is located on a grinding table (7) which is movable with respect to the grinding-spindle slide (9) along the axis of rotation and longitudinal axis (17) of the machine component (5).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE10235808 | 2002-08-05 | ||
DE10235808A DE10235808B4 (en) | 2002-08-05 | 2002-08-05 | Method and device for grinding a rotationally symmetrical machine component provided with a longitudinal bore |
PCT/EP2003/008437 WO2004014606A1 (en) | 2002-08-05 | 2003-07-30 | Method and device for grinding the outside and inside of a rotationally symmetric machine part comprising a longitudinal borehole |
Publications (2)
Publication Number | Publication Date |
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EP1526946A1 EP1526946A1 (en) | 2005-05-04 |
EP1526946B1 true EP1526946B1 (en) | 2011-01-05 |
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Application Number | Title | Priority Date | Filing Date |
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EP03784116A Expired - Fee Related EP1526946B1 (en) | 2002-08-05 | 2003-07-30 | Method and system for grinding a rotationally symmetric machine part comprising a longitudinal borehole |
Country Status (12)
Country | Link |
---|---|
US (1) | US7083500B2 (en) |
EP (1) | EP1526946B1 (en) |
JP (1) | JP4226551B2 (en) |
KR (1) | KR20050038009A (en) |
CN (1) | CN100387395C (en) |
AU (1) | AU2003255329A1 (en) |
BR (1) | BR0313201A (en) |
CA (1) | CA2492834A1 (en) |
DE (2) | DE10235808B4 (en) |
ES (1) | ES2359238T3 (en) |
RU (1) | RU2320467C2 (en) |
WO (1) | WO2004014606A1 (en) |
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-
2002
- 2002-08-05 DE DE10235808A patent/DE10235808B4/en not_active Expired - Fee Related
-
2003
- 2003-07-30 EP EP03784116A patent/EP1526946B1/en not_active Expired - Fee Related
- 2003-07-30 WO PCT/EP2003/008437 patent/WO2004014606A1/en active Application Filing
- 2003-07-30 CA CA002492834A patent/CA2492834A1/en not_active Abandoned
- 2003-07-30 DE DE50313400T patent/DE50313400D1/en not_active Expired - Lifetime
- 2003-07-30 US US10/523,883 patent/US7083500B2/en not_active Expired - Fee Related
- 2003-07-30 BR BR0313201-3A patent/BR0313201A/en not_active Application Discontinuation
- 2003-07-30 AU AU2003255329A patent/AU2003255329A1/en not_active Abandoned
- 2003-07-30 ES ES03784116T patent/ES2359238T3/en not_active Expired - Lifetime
- 2003-07-30 RU RU2005106218/02A patent/RU2320467C2/en not_active IP Right Cessation
- 2003-07-30 JP JP2004526826A patent/JP4226551B2/en not_active Expired - Fee Related
- 2003-07-30 KR KR1020057001839A patent/KR20050038009A/en not_active Application Discontinuation
- 2003-07-30 CN CNB038187256A patent/CN100387395C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP1526946A1 (en) | 2005-05-04 |
RU2320467C2 (en) | 2008-03-27 |
RU2005106218A (en) | 2005-07-27 |
CN100387395C (en) | 2008-05-14 |
CA2492834A1 (en) | 2004-02-19 |
WO2004014606A1 (en) | 2004-02-19 |
US20050260926A1 (en) | 2005-11-24 |
JP4226551B2 (en) | 2009-02-18 |
BR0313201A (en) | 2005-06-28 |
AU2003255329A8 (en) | 2004-02-25 |
AU2003255329A1 (en) | 2004-02-25 |
ES2359238T3 (en) | 2011-05-19 |
JP2006509639A (en) | 2006-03-23 |
WO2004014606A8 (en) | 2005-12-08 |
KR20050038009A (en) | 2005-04-25 |
DE10235808A1 (en) | 2004-02-26 |
US7083500B2 (en) | 2006-08-01 |
CN1675029A (en) | 2005-09-28 |
DE10235808B4 (en) | 2009-08-20 |
DE50313400D1 (en) | 2011-02-17 |
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