EP0860221B1 - Presse - Google Patents

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Publication number
EP0860221B1
EP0860221B1 EP97114624A EP97114624A EP0860221B1 EP 0860221 B1 EP0860221 B1 EP 0860221B1 EP 97114624 A EP97114624 A EP 97114624A EP 97114624 A EP97114624 A EP 97114624A EP 0860221 B1 EP0860221 B1 EP 0860221B1
Authority
EP
European Patent Office
Prior art keywords
pressing
press
limit value
pressing device
progression
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP97114624A
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German (de)
English (en)
Other versions
EP0860221A2 (fr
EP0860221A3 (fr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Novopress GmbH Pressen und Presswerkzeuge and Co KG
Original Assignee
Novopress GmbH Pressen und Presswerkzeuge and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Novopress GmbH Pressen und Presswerkzeuge and Co KG filed Critical Novopress GmbH Pressen und Presswerkzeuge and Co KG
Priority to US09/026,770 priority Critical patent/US6035775A/en
Publication of EP0860221A2 publication Critical patent/EP0860221A2/fr
Publication of EP0860221A3 publication Critical patent/EP0860221A3/fr
Application granted granted Critical
Publication of EP0860221B1 publication Critical patent/EP0860221B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • B25B27/10—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting fittings into hoses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
    • B21D39/046—Connecting tubes to tube-like fittings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
    • B21D39/048—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods using presses for radially crimping tubular elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
    • B25B27/146—Clip clamping hand tools
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49826—Assembling or joining
    • Y10T29/49908—Joining by deforming
    • Y10T29/49909—Securing cup or tube between axially extending concentric annuli
    • Y10T29/49913—Securing cup or tube between axially extending concentric annuli by constricting outer annulus
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53004—Means to assemble or disassemble with means to regulate operation by use of templet, tape, card or other replaceable information supply
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53004—Means to assemble or disassemble with means to regulate operation by use of templet, tape, card or other replaceable information supply
    • Y10T29/53009—Means to assemble or disassemble with means to regulate operation by use of templet, tape, card or other replaceable information supply with comparator
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53039—Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53039—Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
    • Y10T29/53061—Responsive to work or work-related machine element
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53087—Means to assemble or disassemble with signal, scale, illuminator, or optical viewer

Definitions

  • the invention relates to a pressing device for connecting workpieces, with a press tool and a motor drive for actuating the pressing tool via a pressing path and with a control device, the drive control device.
  • the pressing is done with the help of pressing devices, like them in various embodiments, for example in the DE-C-21 3782, DE-A-34 23 283, EP-A-0 451 806, EP-B-0 361 630 and DE-U-296 04 276.5 are known.
  • the presses have one Press tool with at least two or even more Press jaws that are used radially inwards during the pressing process Formation of a substantially closed press room moves become.
  • the pressing tool is interchangeable on the rest Part of the press attached so that one to each Suitable press tool diameter used for the press fitting can be.
  • the Drive for the movement of the press jaws provided that additionally with a hydraulic unit can be combined.
  • the Drive back a pressing path that usually started with a Empty path begins until the press jaws on the press fitting come to the plant.
  • the deformation follows on the further pressing path of the press fitting and the pipe end up to a final press position.
  • the drive is switched off automatically it in the form of a force limiting element, for example a torque clutch or a hydraulic switching valve, be it by a limit switch in connection with a Jaw closing sensor on pressing tool (DE-U-296 02 240.3), on June 19, 1997 in the industry model role and thus made accessible to the public.
  • the known pressing devices usually have a drive control device with which only the switching on and off of the drive can be effected, in which no power control device for the purpose of changing the performance target is available on the press path.
  • the press tool With such presses, the full, d. H. uncontrolled power. hereby builds up significant kinetic energy, and especially in the first phase, bridging the idle stroke. This leads to high stresses on the pressing tool especially in the area of the final pressing position, because there is still Significantly converted kinetic energy into heat must become.
  • the performance is two-stage in the Way controlled that in the first phase of the press path and Low performance, especially when overcoming the free travel is specified, which is then applied to the press fitting in adaptation to the resulting compression resistance is increased.
  • a setpoint curve can be very close adapted the course of the compression resistance in the way be that the stress on the power parts of the pressing device, for example when the pressing jaws hit on the press fitting and especially at the end of the press path, be kept low (DE-U-297 03 052.3).
  • You can also a large number of setpoint curves can be stored in order to the right one for every type and size of press tool To be able to select the setpoint curve.
  • DE-U-297 03 052.3 can be selected manually by an appropriate Switch or by means of one located on the press tool Coding done. It is noted that the DE-U-297 03 052.3 is the priority document of the present patent.
  • the invention has for its object a press trained in such a way that a possible extensive adaptation to the compression resistance possible is, without this justifying the danger that the Performance under unfavorable conditions is not sufficient.
  • the Power control device and the setpoint curve or Setpoint curves are part of a follow-up control with feedback. This is expediently done in such a way that the setpoint curve or each setpoint course of one the control bandwidth defining control corridor with upper and lower control limits is included.
  • the basic idea of the invention is therefore an actual value control perform and power control based on the difference between the actual value and that of the setpoint curve to one at a certain point in time.
  • the Follow-up control allows the setpoint curve to be sent to the Compression resistance under ideal conditions - movable Parts run smoothly, favorable friction conditions on the press fitting, Mains or battery voltage at design level - to adapt, so that even with these conditions just so much pressing force is generated as necessary. Should the compression resistance will be higher or the voltage will be lower corrected this by the subsequent regulation in the sense that the Performance specification for the purpose of adaptation to the setpoint curve is increased, for example by adjusting the Phase cut in a triac or pulse width modulation with a transistor as a power control element. Also creeping changes, such as wear or pollution, are compensated for by the subsequent regulation.
  • the advantage of this scheme is that in the case of normal compression, the course of the kinetic energy be designed in the moving parts via the press path can that the loads especially in the camps lower is held as possible with a sequential control is.
  • the speed of the drive come as a controlled variable also the force to be applied - with a hydraulic drive also the hydraulic pressure - and the torque to be applied as well as the average electrical current in question.
  • At least one is upper and at least one lower limit value curve with formation of a limit value corridor recorded, and if possible in adaptation to the Setpoint curve.
  • These can also be constant limit values his.
  • the limit value curves the course of the actual value with trouble-free pressing is adapted to form a limit corridor.
  • the basic idea of this training is, therefore, at a pressing device of the generic type a fault detection device to be provided if there is a deviation physical correlating with the compression resistance Size from a normal course to a signal formation and / or leads to a shutdown of the drive.
  • the signal formation optically or acoustically, in the simplest way Form as an alarm or blinking of an alarm light or Alarm buzzer, but also depending on the type of fault in a differentiated Signaling up to a display with readable Malfunction report or in the form of a voice output.
  • the operator gets a more or less specified Information that there is a fault and that is why interrupt the pressing process for the purpose of further checking shall be.
  • the speed it can also be used as a physical quantity the force to be applied, for example by means of strain gauges, be recorded or - analogously - the torque to be applied.
  • the average electrical current is suitable as an indicator of the resistance to compression, because that too changes with this.
  • At least one further upper and / or lower limit value curve is or are recorded on the inadmissible side of the first limit value curve or lie.
  • a narrower and a wider limit corridor formed that can be used to Signal device and the shutdown device in dependence to control which limit corridor to the impermissible Side is left.
  • the wider limit corridor should be designed so that it Not pressing too small or too large press fittings is left, but only, for example, in the event of a break or a blockage, i.e. a comparatively heavy one Disorder.
  • a locking device to block the drive when the shutdown device is activated is provided, the locking device only after Activation of a special unlocking device can be overcome is.
  • This training is intended to prevent an interrupted Pressing only by pressing the on / off switch again is started.
  • the unlocking device can also serve the intended for repressing Select the setpoint curve and, if necessary, the appropriate limit curve.
  • the limit value curves for the physical quantity particularly close to the setpoint curve be adjusted because the regulation ensures that the control corridor is normally not left.
  • a fault that can no longer be corrected becomes relative quickly grasped, especially when the control limits with the limit value curves for the physical quantity identical, i.e. control corridor and that of the limit value curves included corridor are congruent.
  • This Particularly appropriate training makes saving more special Limit value curves can be dispensed with.
  • the scheme should then be set so that certain deviations, such as for example in the case of tolerances, fluctuations in the coefficient of friction or tension, corrected, but that the serious disturbances, such as B. the pressing not suitable for the press jaws Press fittings or the occurrence of breaks or blockages, can no longer be corrected, so that the Actual value of the controlled variable leaves the control corridor with the consequence that the signaling device and / or the shutdown device is controlled.
  • the pressing tools are usually interchangeably attached to the drive member the drive part for the pressing of press fittings and pipes to be able to use different diameters.
  • the only setpoint curve is not for all pressing tools optimal.
  • the pressing device Material sensor for example in the form of an eddy current sensor, to record the material of the workpieces.
  • the use of the pressing device is not only on the pressing of workpieces of a certain material limited, but can also be used for other materials are softer or harder and therefore have a different compression resistance have, are needed.
  • the drive control device is a self-adaptation device over which at least one setpoint curve and optionally the associated limit value curves on the actual Compression resistance is or are adaptable.
  • Such Self-adaptation devices are in the control technology itself known. They enable a specific setpoint course and, if applicable, the associated limit value curves in principle parallel in adaptation to the actual compression resistance postponed by making a test injection becomes. The self-adaptation device provides this test pressing the deviation from the stored Setpoint curve and sets the deviating values to the Place the previously saved values for the setpoint curve.
  • the self-adaptation device of Can be activated by hand so that self-adaptation only occurs when a test injection is carried out. To this This prevents incorrect setpoint curves or Limit value curves can be saved.
  • the self-adaptation facility can be especially related to customization to other materials or wall thicknesses of press fittings and pipe end as well as for calibration in a new pressing device can be used advantageously.
  • At least one setpoint curve for the full press travel and for at least one more of these or each of these setpoint curves Setpoint curve for a partial press travel after an interruption of the pressing process are recorded.
  • Setpoint curve for a partial press travel after an interruption of the pressing process are recorded.
  • a plurality of such setpoint curves are stored can be, depending on the the interruption of the pressing process already traveled.
  • the associated setpoint curve is automatically selected.
  • limit value profiles are adapted to this setpoint value profile assigned so that even after an interruption Pressing a fault detection adapted to the new setpoint curve he follows.
  • a switch arrangement that can be operated by hand can be used for setting the respective limit value curves and, if necessary, setpoint curves can be provided. In this case, however, operating errors cannot be ruled out. From It is therefore an advantage if it derives from DE-U-297 03 052.3 basic idea of the present invention in the sense is used that the press tool a coding over which the associated limit value curves and possibly the associated setpoint curve can be selected. This poses sure that after replacing the press tool suitable limit value curves and - if a controller or Regulation of the drive is provided, including the setpoint curve to be selected.
  • the coding can be used as a electrical or electronic component be formed, that with the drive device via a transmission link connected is.
  • Examples can be found in DE-GM 297 03 052.3.
  • a memory chip comes in as coding Question because in it a variety of different encodings can be saved.
  • the memory chip can then Connection of the pressing tool with the drive part of the pressing device as part of the drive control.
  • Such a memory chip can also be used to press path or characteristic for the pressing tool in question similarly to save the pressing time.
  • When reached the end of the press path or end of the press time can then be an optical one or emitted an acoustic signal and / or the drive was switched off become.
  • the pressing tool has a position sensor and that in the memory chip a partial press path or a partial press time is stored, wherein the drive is controlled so that only the Partial press travel is carried out when the position sensor is activated becomes.
  • the press path or the partial press path can for one certain size of the press tool can be set. Appropriately it is, however, the press path or partial press path at each Press tool to determine experimentally and the relevant Store value in the memory chip. That way secured that the pressing tool up to its final pressing position, however, it does not go beyond, namely regardless of within the manufacturing tolerances Deviations.
  • a Start sensor for recording the initial position of the press tool and a distance and / or time sensor is provided his.
  • a revolution counter is used as the displacement sensor suitable.
  • the pressing device 1 shown in Figures 1 to 3 is in two parts constructed and consists essentially of a drive part 2 and a pressing tool 3. Both are over one Coupling bolt 4 connected to one another in an articulated manner.
  • An electric drive motor is located in the drive part 2 5 with a drive shaft 6, which is in a bearing 7 is stored.
  • a drive pinion 8 is arranged at the free end, that meshes with a gear 9, which on an intermediate shaft 10 sits.
  • the intermediate shaft 10 is in the bearings 11 and 12 rotatably mounted. It carries a pinion 13, which meshes with a gear 14, which is part of a spindle nut 15 is.
  • the spindle nut 15 is axially immovable in the bearings 16, 17 stored.
  • the spindle nut 15 is one Spindle 18 passes through, the drive motor 5 removed lying end is provided with a clevis 19.
  • spindle nut 15 and spindle 18 mesh in such a way that at Rotation of the spindle nut 15 an axial displacement of the Spindle 18 is effected.
  • the spindle 18 becomes non-rotatable guided.
  • two drive rollers 20, 21 are free rotatably mounted.
  • the drive rollers 20, 21 are located on the circumference to each other.
  • the drive shaft 6 also protrudes at the rear end of the drive motor 5 out and is also stored there in a bearing 22. It carries a speed sensor 23 over its scope magnets 24 are distributed at equal intervals.
  • the speed sensor 23, a speed sensor 25 is arranged opposite the device, the magnetic fields emanating from the magnets 24 is able to detect and send appropriate signals to a here only schematically shown control device 26.
  • the signals are counted there, with the number determined the number of revolutions and thus that of the spindle 18 or the fork head 19 corresponds to the distance traveled. Of the there is also a time interval between two signals a measure of the instantaneous speed of the drive motor 5th
  • the drive part 2 has a housing 27 which is the pressing tool 3 down into a holding fork 28 with two congruent Fork arms 29, 30 that leak such a distance have that the clevis 19 can move between them.
  • the front fork arm 29 is omitted in FIG. 3.
  • the pressing tool 3 shown in Figures 2 and 3 has two congruent support plates arranged one behind the other on, of which here only the front-side support plate 31 see is. Both support plates 31 have the same T-shape and project into the space with their drive-side areas between the fork arms 29, 30 and sit there on the coupling pin 4.
  • the support plates 31 are spaced to each other and are connected to one another via bearing bolts 32, 33.
  • the press jaw levers 34, 35 have drive arms 36, 37 going to drive part 2 and upward jaw arms 38, 39.
  • the drive arms 36, 37 have drive surfaces 40, 41, which are during a pressing process cooperate with the drive rollers 20, 21.
  • the bakken arms 38, 39 have on opposite sides semicircular recesses molded into the contour of press jaws 42, 43.
  • a pressing process is - starting from that shown in Figure 2 Position - initiated by the drive motor 5 by means of an on / off switch that can be operated from the outside is set.
  • the rotary motion emanating from it is in the Spindle nut 15 in a sliding movement of the spindle 18th implemented, in such a way that the clevis 19 in Direction is moved to the press tool 3.
  • Figure 3 shows the final pressing position in which the drive rollers 20, 21 are maximally extended and the front sides of the bakken arms 38, 39 have come to rest (in Figure 3 are Press fitting 45 and pipe end 44 not shown).
  • the control device 26 works with a limit switch 47 together, which is arranged on the outside of the fork arm 29 is.
  • the limit switch 47 has a switch arm 48 which with an actuating projection 49 on the drive arm 37 of the press jaw lever 35 cooperates.
  • the actuation projection 49 presses the switch arm 48 in the open position shown in Figure 2 the press jaw lever 34, 35 in a position in which he the control device 26 signals that the press jaw lever 34, 35 in the initial position, i.e. H. open position are located.
  • the control device can 26 a distance measurement via the speed sensor 23 and the speed sensor 25. Instead of a distance measurement can also a time measurement can be initiated.
  • the drive part 2 of the pressing device 1 can be via the coupling bolt 4 - it is removable - with different sizes can be equipped by pressing tools 3. So that the control device 26 can recognize the type and size of the press tool 3, the pressing tool 3 has a coding, namely in the form of an electrical resistor 50, which in a circuit 51 sits. The resistor 50 can on one protected location of the pressing tool 3 may be arranged. Of the part of the circuit 51 contained in the pressing tool 3 sets itself via spring contacts 52, 53 up to here only as a block symbolized control device 26 continues.
  • the resistor 50 has one for the respective pressing tool 3 specific resistance value. With a resistance measurement the pressing tool 3 can thus be identified. The resistance measurement takes place with conventional analog-digital converters.
  • a jaw closing sensor is located in the circuit 51 54, which is arranged in the right press jaw lever 35. He has a blind bore 55 which leads to the left press jaw lever 34 is open. A tappet 56 is horizontal in the blind bore 55 slidably mounted. It is over a compression spring 57 with a directed towards the left press jaw lever 34 Force applied.
  • the plunger 56 is in two spaced ring webs 58, 59 in the blind bore 55 out and ends in an electrically insulating Rubber piece 60. In the space between the A contact screw 61 projects into the two ring webs 58, 59. Both the plunger 56 and the contact screw 61 are Part of circuit 51.
  • FIG. 4 shows part of the control device 26, essentially those by the dashed box marked drive control device 62.
  • core of the drive control device 62 is a microprocessor 63. It is assigned to it is the drive motor 5 with the speed sensor 25, from which a line 64 goes into the microprocessor 63.
  • the Drive motor 5 is powered by a voltage supply line 65 fed, which can be connected to the operating network.
  • the voltage supply line 65 is followed by a shutdown element 66, a power control element 67 - here in Form of a triac to reduce performance by phase control - and a motor reversal element 68 for Purpose of determining the direction of rotation.
  • the limit switch 66 are via a line 69, the power control element 67 via a Line 70 and motor reversing element 68 via line 71 electrically connected to the microprocessor 63.
  • the microprocessor 63 is connected to via a line 72 a manually operated on / off switch 73, via which the drive motor 5 can be started by means of the microprocessor 63 can.
  • the second line 74 is already connected to FIG. 2 described limit switch 47 for the detection of the initial position of the pressing tool 3.
  • the microprocessor 63 becomes specific via a line 75 Specifications submitted. For one, this is the coding of the Press tool 3 through the resistor 50. On the other hand, this is the jaw lock sensor 54. In addition, there is a selector switch 76 provided, over the manually determined boundary conditions for the work of the drive control device 62 can be predetermined can.
  • setpoint curves - can also be referred to as characteristic curves - for example in the form of functions or points for the speed curve saved via the press path. Every setpoint course is specific to a particular press tool 3. At Connection of a specific press tool 3 is through the The above-mentioned check of the resistance 50 is the appropriate one Setpoint curve selected. This setpoint curve is determining for the control of the drive motor 5 via the Power control element 67.
  • the speed sensor 23, the speed sensor 25 and the associated Line 64 belongs to the control loop of a follow-up control, their command variable the respective setpoint curve and their Control variable are the speed. Of the aforementioned elements becomes a corresponding to the speed of the drive motor 5 Signal given to the microprocessor 63, in which this Signal is processed.
  • a comparison device of the Microprocessor 63 is checked whether the actual speed value within the control limits of a control corridor and thus within of the permitted range or outside. In the former The case remains with the phase angle specification of the power control element 67 and thus in the performance target. In the latter case, the leading edge is cut by a certain one Amount changed, so that the performance target is reduced if the speed is too high, and increased if the speed is too low.
  • the scheme is designed so that the one described above Control process under normal conditions for feedback of the actual speed value in the control corridor and if possible leads in the middle area. However, the next comparison found that the actual speed value is still outside of the control corridor, there must be a malfunction. Such faults can, for example, compress one not suitable press fittings, one not completely in the Press fitting inserted pipe end, a break in the drive chain between drive motor 5 and press jaws 42, 43. or a blockage due to jammed Foreign parts or wrinkling on the press fitting 45.
  • Microprocessor 63 then emits a signal which, depending on Art the detected disturbance via line 69 to the limit switch 66 with the result that the drive motor 5 is switched off, and / or via a line 77 to a display 78 is given where the disturbance is appropriately visualized becomes.
  • the control process described above, for a follow-up control is characteristic, be clearer from FIG. 5 made.
  • the ordinate means the speed of the drive motor 5 and the abscissa the press travel.
  • the at Continuous curve 79 starting from zero shows the schematic Speed curve for a specific press tool 3 below Normal condition. It then essentially corresponds to the associated one stored setpoint history.
  • the press path is in a series of sections of equal width - exemplary with 80 designated - divided. At the section boundaries - exemplary designated 81 - is a target-actual comparison made whether curve 79 is still within of a permissible control corridor - designated 82 by way of example - located. This is the case for curve 79 the case.
  • the control corridors 82 are on the top and bottom by changing from section 80 to section 80 upper and lower control limit values - designated 83 and 84, for example - limited. Form all upper control limit values 83 together an upper control limit curve, while the lower Control limit values 84 taken together form a lower control limit curve represent. It is understood that the Division of the press path into sections 80 in the microprocessor 63 is many times finer, so that an actual-target comparison is carried out correspondingly more often.
  • the curve section 86 is typical for a blockage, since the Speed goes steeply towards zero. For example, it can have a blocking effect a foreign part that moves between the Parts of the pressing tool 3 has come. A similar drop in speed shows curve section 87, but here in End area of the press path. This shows wrinkling the outside of the press fitting 45.
  • the steeply rising curve section 88 is characteristic for a non-blocking break. There is no resistance the speed increases suddenly.
  • curve profile according to curve section 89 arises if a press fitting that is too small for the press tool 3 in question is pressed. The resistance is then so low that the Speed leaves the control corridor 82 upwards and also no longer returned by readjusting the phase angle can be. A similar speed curve then arises a, if the tube 44 is insufficient in the press fitting 45th has been inserted.
  • the graphic also shows the course in the event of an interruption of the pressing process.
  • the speed moves according to curve 79.
  • the curve runs according to the dashed line Section 90 straight ahead and then bends in the last Section in line with the new one Compression resistance downwards.
  • an electronic memory chip 100 can also be provided be as shown in dashed lines in Figure 4. This memory chip 100 contains one for the one in question Press tool 3 specific coding and is on the line 101 connected to the microprocessor 63.
  • a memory chip 100 can also be used for the pressing tool 3 specific setpoint curve stored his. This can be done when coupling the press tool 3 transferred with the drive part 2 in the microprocessor 63 and saved there. Has this training the advantage that the drive part 2 with any type of Pressing tools 3 can be combined since each pressing tool 3 stores the setpoint curve that is specific to him Has. The difference is the combination option if a coding is provided on the in the drive control device 62 stored setpoint curves limited, d. H. the drive part 2 can not with new pressing tools 3 can be combined, which have a performance curve should, whose setpoint curve is not in the drive control device 62 is stored.
  • the memory chip 100 also contains memory locations for the Storage of a remaining press path provided. This residual press path is obtained through the following calibration process.
  • the jaw closing sensor 54 is set so that it already responds, ie interrupts the circuit 51 when the bakken arms 38, 39 not quite their final pressing position shown in FIG. 3 achieved.
  • the press tool 3 is then on an appropriate calibration device or with the help of the drive part 2 of the pressing device 1 several times with a specific Force over the full press travel to a final press position, in which the drive arms 36, 37 meet on the end face, moved together.
  • a special program is determined by recording the number of magnetic fields of the speed sensor 24 the residual press path determined by the press lever 34, 35 after the jaw closing sensor 54 has responded still put back. This is repeated until the do not differentiate or only minimally differentiate the measured remaining press paths, the pressing tool 3 has therefore settled.
  • the one after that determined residual press path is stored in the memory chip 100 accepted. It is characteristic of the pressing tool in question 3. Due to manufacturing tolerances Pressing tools 3 of the same size, different residual press paths result.
  • the calibration described above ensures that the Drive motor 5 in a defined, for that Pressing tool 3 characteristic final pressing position switched off becomes.
  • the jaw closing sensor 54 is released during the pressing process the distance measurement for the stored remaining press path, whereby this by counting the pulses detected by the speed sensor 25 happens. After the remaining press travel has been completed, the drive motor 5 switched off via the switch-off element 66.
  • an automatic selection of the appropriate one can be made Restpreßweg done in such a way that during the Pressing the compression resistance at a certain Point of the pressing path and its value as a selection criterion is used.
  • This can be the case with the present pressing device 1 happen in such a way that each one is characteristic Deviation from curve 79 found at the specific location and the measure of the deviation as a selection criterion is used.
  • the remaining press path or the remaining press paths be stored in the memory chip 100. Instead there is the possibility of storing the remaining press paths on the drive part 2 and here in particular in the microprocessor 63. In this case, the remaining press path or the group of remaining press paths by coding based on resistor 50 or the memory chip 100 driven. However, then. be assured that for the respective press tool to be connected 3 actually a suitable residual press path or one Group of residual press paths is stored. Comes a press tool 3 for use, for which no residual pressing path or no group of residual press paths is stored, should the calibration process described above - be it using the Drive part 2, be it with the help of a special calibration device - be made up for.

Claims (30)

  1. Appareil de compression (1) pour assembler des pièces (44, 45), comprenant un outil de compression (3) et un moteur (5) pour actionner l'outil de compression (3) sur une course de compression, ainsi qu'un dispositif de commande (26) qui présente un dispositif de commande du moteur (62) doté d'un dispositif de commande de la puissance (67) sous forme d'actionneur pour influer sur le moteur (5), sachant qu'au moins une courbe de valeurs de consigne est déterminée en tant que grandeur de référence, qui permet d'établir une grandeur de commande correspondant à la courbe de valeurs de consigne pour influencer le dispositif de commande de la puissance (67) et que le dispositif de commande de la puissance (67) et la ou les courbes de valeurs de consigne (79) font partie d'une régulation en cascade avec rétroaction.
  2. Appareil de compression selon la revendication 1, caractérisé en ce que la courbe de valeurs de consigne (79) ou chaque courbe de valeurs de consigne s'inscrit dans un couloir de régulation (82) définissant la plage de régulation, qui comporte des limites de régulation supérieure et inférieure (83, 84).
  3. Appareil de compression selon la revendication 1 ou 2, caractérisé en ce que la grandeur réglée de la régulation en cascade est le régime du moteur (5).
  4. Appareil de compression selon l'une des revendications 1 à 3, caractérisé par les caractéristiques suivantes :
    le dispositif de commande du moteur (62) possède un détecteur d'erreurs ;
    le détecteur d'erreurs présente un capteur de valeurs réelles (23, 24, 25) ;
    le capteur de valeurs réelles (23, 24, 25) est conçu pour relever une grandeur physique constituant la valeur réelle, qui est en corrélation avec la résistance à la compression ;
    le détecteur d'erreurs a en mémoire au moins une courbe de valeurs limites (83, 84) pour la valeur réelle ;
    le détecteur d'erreurs présente un comparateur qui, au cours de la compression, vérifie si la valeur réelle se situe ou non du côté autorisé de la courbe de valeurs limites (83, 84) associée ;
    un dispositif de signalisation (78) et/ou un dispositif de coupure (66) pour le moteur (5) font partie du détecteur d'erreurs, qui est/ou sont actionné(s) dès que la valeur réelle se situe du côté non autorisé de la valeur limite associée.
  5. Appareil de compression selon la revendication 4, caractérisé en ce que l'on retient au moins une courbe de valeurs limites supérieure et au moins une courbe de valeurs limites inférieure (83, 84).
  6. Appareil de compression selon la revendication 5, caractérisé en ce qu'au moins une courbe de valeurs limites (83, 84) est adaptée à la courbe de valeurs de consigne en formant un couloir de valeurs limites.
  7. Appareil de compression selon la revendication 6, caractérisé en ce que l'on détermine au moins une courbe de valeurs limites supérieure et/ou inférieure supplémentaire, qui se trouve(nt) du côté non autorisé de la première courbe de valeurs limites (83, 84).
  8. Appareil de compression selon la revendication 7, caractérisé en ce que, lorsque la valeur réelle se trouve du côté non autorisé de la première courbe de valeurs limites (83, 84), mais encore du côté autorisé de la courbe de valeurs limites supplémentaire voisine, le dispositif de signalisation (78) est actionné, et lorsque la valeur réelle se trouve également du côté non autorisé de la courbe de valeurs limites supplémentaire, le dispositif de coupure (66) est actionné.
  9. Appareil de compression selon l'une des revendications 4 à 8, caractérisé en ce que la courbe de valeurs limites ou au moins une courbe de valeurs limites (83, 84) est divisée en zones (80) sur la course de compression, sachant qu'à chaque zone (80) est associé un signal spécifique.
  10. Appareil de compression selon l'une des revendications 4 à 9, caractérisé en ce qu'est prévu un dispositif de blocage pour bloquer le moteur (5) lorsque le dispositif de coupure (66) a été activé, sachant qu'il n'est possible de passer outre le dispositif de blocage qu'après avoir actionné un dispositif de déblocage spécifique.
  11. Appareil de compression selon l'une des revendications 4 à 10, caractérisé en ce que la grandeur réglée de la régulation en cascade et la grandeur physique qui est en corrélation avec la résistance à la compression sont de même valeur.
  12. Appareil de compression selon au moins les revendications 2 et 4, caractérisé en ce que les limites de régulation (83, 84) sont identiques aux courbes de valeurs limites (83, 84).
  13. Appareil de compression selon l'une des revendications 1 à 12, caractérisé en ce que sont fixées plusieurs courbes de valeurs de consigne et le cas échéant plusieurs courbes de valeurs limites (83, 84).
  14. Appareil de compression selon la revendication 13, caractérisé en ce que les courbes de valeurs de consigne et le cas échéant les courbes de valeurs limites (83, 84) sont adaptées à des outils de compression (3) de différentes tailles.
  15. Appareil de compression selon la revendication 13 ou 14, caractérisé en ce que l'appareil de compression (1) présente un capteur de matériaux pour détecter la nature du matériau constituant les pièces (44, 45), le capteur de matériaux sélectionnant la courbe de valeurs de consigne et le cas échéant les courbes de valeurs limites (83, 84).
  16. Appareil de compression selon la revendication 15, caractérisé en ce que les courbes de valeurs de consigne et le cas échéant les courbes de valeurs limites (83, 84) sont établies pour différentes propriétés des pièces (44, 45).
  17. Appareil de compression selon l'une des revendications 14 à 16, caractérisé en ce qu'un commutateur (76) actionnable manuellement est prévu pour sélectionner la courbe de valeurs de consigne (79) et le cas échéant la courbe de valeurs limites (83, 84).
  18. Appareil de compression selon l'une des revendications 1 à 17, caractérisé en ce que le dispositif de commande du moteur (62) présente un dispositif d'adaptation automatique qui permet d'adapter au moins une courbe de valeurs de consigne (79) et le cas échéant les courbes de valeurs limites (83, 84) associées à la résistance à la compression effective.
  19. Appareil de compression selon l'une des revendications 1 à 18, caractérisé en ce qu'à la courbe de valeurs de consigne (79) ou à chaque courbe de valeurs de consigne sont associées d'autres courbes de valeurs de consigne (90) adaptées en conséquence, ainsi qu'éventuellement des courbes de valeurs limites convenant pour une compression partielle.
  20. Appareil de compression selon la revendication 19, caractérisé en ce que la courbe de valeurs de consigne (90) ou les courbes de valeurs de consigne pour la compression partielle sont automatiquement associées à la courbe de valeurs de consigne (79) ou aux courbes de valeurs de consigne pour la compression totale lorsque cette dernière est sélectionnée.
  21. Appareil de compression selon l'une des revendications 1 à 19, caractérisé en ce que l'outil de compression (3) porte un code (50, 100) qui permet de déterminer la courbe de valeurs de consigne associée (79) et le cas échéant les courbes de valeurs limites (83, 84) associées.
  22. Appareil de compression selon la revendication 21, caractérisé en ce que le code est constitué par un composant électrique ou électronique (50, 100) qui est relié au dispositif de commande du moteur (62) par le biais d'un élément de transmission.
  23. Appareil de compression selon la revendication 21, caractérisé en ce que le code est constitué par une puce (100) dans laquelle est mémorisée au moins une courbe de valeurs de consigne (79).
  24. Appareil de compression selon au moins les revendications 4 et 23, caractérisé en ce que dans la puce (100) sont également mémorisées les courbes de valeurs limites (83, 84) associés.
  25. Appareil de compression selon la revendication 23 ou 24, caractérisé en ce qu'est prévu un dispositif pour enregistrer dans le dispositif de commande du moteur (62) la ou les courbes de valeurs de consigne (79) et le cas échéant les courbes de valeurs limites (83, 84) mémorisées dans la puce (100).
  26. Appareil de compression selon l'une des revendications 23 à 25, caractérisé en ce qu'est mémorisé(e) dans la puce (100) la course de compression ou un temps de compression, et en ce que, lorsque la fin de la course de compression ou du temps de compression est atteint(e), un signal optique retentit ou un signal visuel apparaít et/ou le moteur (5) est coupé.
  27. Appareil de compression selon l'une des revendications 23 à 25, caractérisé en ce que l'outil de compression (3) présente un capteur de position (54) et en ce qu'est mémorisé(e) dans la puce (100) une course de compression résiduelle ou un temps de compression résiduel, sachant que le moteur (5) est commandé de telle sorte que seule la course de compression résiduelle est parcourue ou seul le temps de compression résiduel est appliqué après que le capteur de position (54) est activé.
  28. Appareil de compression selon l'une des revendications 1 à 27, caractérisé en ce qu'est prévu un capteur de démarrage (47, 48, 49) pour relever la position de départ de l'outil de compression (3).
  29. Appareil de compression selon l'une des revendications 1 à 28, caractérisé en ce que le dispositif de commande (26) présente un capteur de course et/ou un chronomètre (23, 24, 25) pour le processus de compression.
  30. Appareil de compression selon la revendication 29, caractérisé en ce que le capteur de course est réalisé sous forme de compte-tours (23, 24, 25).
EP97114624A 1997-02-21 1997-08-23 Presse Expired - Lifetime EP0860221B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US09/026,770 US6035775A (en) 1997-02-21 1998-02-20 Pressing device having a control device adapted to control the pressing device in accordance with a servocontrol system of the control device

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE29703052U 1997-02-21
DE29703052U DE29703052U1 (de) 1997-02-21 1997-02-21 Preßgerät zum Verbinden von Werkstücken

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EP0860221A2 EP0860221A2 (fr) 1998-08-26
EP0860221A3 EP0860221A3 (fr) 2000-07-26
EP0860221B1 true EP0860221B1 (fr) 2003-03-26

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EP97114625A Expired - Lifetime EP0860222B1 (fr) 1997-02-21 1997-08-23 Presse et procédé pour le stockage des données de déplacement ou du déplacement résiduel de la presse
EP97114623A Expired - Lifetime EP0860220B1 (fr) 1997-02-21 1997-08-23 Presse
EP97114624A Expired - Lifetime EP0860221B1 (fr) 1997-02-21 1997-08-23 Presse
EP98102326A Expired - Lifetime EP0860223B1 (fr) 1997-02-21 1998-02-11 Presse pour connecter des pièces

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EP97114623A Expired - Lifetime EP0860220B1 (fr) 1997-02-21 1997-08-23 Presse

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EP (4) EP0860222B1 (fr)
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DE59709268D1 (de) 2003-03-13
EP0860221A2 (fr) 1998-08-26
DE59802282D1 (de) 2002-01-17
EP0860222A3 (fr) 2000-07-26
EP0860222B1 (fr) 2001-11-07
EP0860220A3 (fr) 2000-07-26
US6202290B1 (en) 2001-03-20
EP0860223A3 (fr) 2000-07-26
DE29703052U1 (de) 1997-04-03
DE59705272D1 (de) 2001-12-13
EP0860220B1 (fr) 2003-02-05
EP0860221A3 (fr) 2000-07-26
EP0860223A2 (fr) 1998-08-26
DE59709629D1 (de) 2003-04-30
EP0860222A2 (fr) 1998-08-26
EP0860220A2 (fr) 1998-08-26
EP0860223B1 (fr) 2001-12-05

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