EP0819263A1 - Procede de fabrication de matrice active tft pour ecran de systeme de projection - Google Patents
Procede de fabrication de matrice active tft pour ecran de systeme de projectionInfo
- Publication number
- EP0819263A1 EP0819263A1 EP96912073A EP96912073A EP0819263A1 EP 0819263 A1 EP0819263 A1 EP 0819263A1 EP 96912073 A EP96912073 A EP 96912073A EP 96912073 A EP96912073 A EP 96912073A EP 0819263 A1 EP0819263 A1 EP 0819263A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- level
- etching
- opaque
- active matrix
- semiconductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136209—Light shielding layers, e.g. black matrix, incorporated in the active matrix substrate, e.g. structurally associated with the switching element
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133512—Light shielding layers, e.g. black matrix
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136213—Storage capacitors associated with the pixel electrode
Definitions
- the present invention relates to a method for manufacturing four levels of masking of an active matrix of a liquid crystal screen, the control transistors of which are of the gate-top type.
- the liquid crystal screen obtained by this process is particularly well suited for use in projection display systems.
- Direct vision or projection liquid crystal screens are generally composed of lines (selection lines) and columns (data lines) at the intersections of which are located the pixel electrodes connected through transistors to these lines.
- the gates of these transistors form the selection lines and are controlled by the peripheral control circuits which scan the lines and make the transistors of each line pass by, by means of the data lines connected to the other peripheral control circuits. electrodes and modify the optical properties of the liquid crystal between these electrodes and the counter-electrode (or reference electrode), thus allowing the formation of images on the screen.
- Liquid crystal displays used in projection systems are subject to very high constraints due to the power of the beam of white light required which can go up to 300mW / cm 2 .
- the active matrix consists of transistors with thin layers grid above, so that these support these constraints, it is essential that the silicon which is photoconductive is protected from the beam by an opaque mask, and that there is a storage capacity which is in parallel with the capacity of the liquid crystal of the elementary pixel.
- the present invention provides a simple and reliable method of manufacturing, comprising only 4 masking levels, of an active matrix in thin film transistor (TFT) of amorphous silicon aIf direct stage which respects the constraints mentioned above while remedying the drawbacks of existing solutions.
- TFT thin film transistor
- the present invention relates to a method of manufacturing active matrix screens consisting of pixels controlled by transistors whose sources and drains constitute a column or an electrode of pixels, and the grid a selection line, and which is characterized in that it comprises inter alia the following stages:
- a transparent insulating plate of a first opaque level in order to mask the semiconductor level of the transistor which will be produced; this first level preferably being conductive for producing a single storage capacity and etched so as to produce a frame so as to be able to be polarized by external circuits; - deposition of a transparent insulating layer;
- an opaque mask masking the semiconductor parts of the active matrix is etched on the counter electrode.
- An improvement of this process consists in that during the first etching of the semiconductor and gate insulating bilayer, holes are provided through this bilayer so as to establish contacts between the transparent conductive layer and the opaque conductive level .
- the present invention also relates to a flat screen produced by this method.
- the present invention will be better understood and additional advantages will appear on reading the description which follows, illustrated by the following figures:
- FIG. 1 a to 1 d show an example of an embodiment according to the invention
- FIG. 2 shows a planar view of a pixel obtained by the method of the previous figure
- FIG. 3 shows a planar view of a pixel obtained by a method according to the invention said with redundancy.
- the first and second steps of the manufacturing process of grid-over TFT according to the invention consist in depositing then etching an opaque level 1 (first masking level), for example metallic such as titanium Ti or chromium Cr over a thickness of the order of 100 to 200 nm, by sputtering on the transparent substrate 2, which may be made of glass.
- first masking level for example metallic such as titanium Ti or chromium Cr over a thickness of the order of 100 to 200 nm
- the function of this opaque level is to mask the semiconductor part of the transistor from incident light from the projection system, but also, provided this opaque level is conductive, to serve as a framework for the storage capacity formed by the pixel electrode and this opaque conductive level.
- the frame then obtained constitutes an opaque ground plane and can be polarized from peripheral tracks. In order to increase this storage capacity, it is possible, during an intermediate step, to deposit a transparent conductive layer on the entire substrate, before or after the opaque level 1.
- a layer 3 of a transparent insulating material (silica Si02 or an equivalent dielectric) is deposited and covers the entire opaque conductive network produced during the previous step.
- This layer constitutes the insulator of the storage capacity mentioned above. Only the ends of the tracks of the conductor level 1 are not covered in the case where it is desired to polarize this network.
- This deposit can be done by chemical vapor deposition assisted by plasma (PECVD) or by chemical vapor deposition at atmospheric pressure (APCVD) over a thickness of the order of 0.5 to 1 / -m.
- the fourth and fifth stages of the process according to the invention consist in depositing then etching on this insulating layer 3 a transparent conductive level, which can for example be TITO (Indium and Tin Oxide) deposited by sputtering over a thickness in the range of 1500 to 2500 ⁇ .
- TITO Indium and Tin Oxide
- the resistance per square should be as low as possible. Indeed, this level must be engraved to make the source columns 4, the pixel electrode drains 5 as well as the output tracks 6 for the external connections of the active matrix.
- This step requires a second level of masking for photoengraving.
- the sixth step is represented by FIG. 1 c and consists in depositing three levels.
- the first level creates the ohmic source-drain contact by bombardment of Phosphorus ions (P +) coming from a plasma flash of PH3 for example.
- the second level deposited is the semiconductor level 7, such as for example amorphous silicon a-Si over a thickness of the order of 500 ⁇ , and the third level is the insulator 8, such as for example silicon nitride SiN on a thickness of the order of 2000 to 3000 ⁇ .
- These three layers can be deposited in the same PECVD step at a maximum temperature of the order of 200 to 250 ° C such that it does not degrade the surface of the ITO.
- this tri-layer is engraved (third level of masking) in order to form the holes (vias) to access the output tracks and the columns in the case of the redundancy option, that is to say ie in the case of contact between ITO levels 4, 5 and 6 and the metal levels 9 to come.
- This step is done by ion etching (RIE for "Reactive Ion Etching") to obtain a gentle slope of the vias.
- the eighth step of the process is shown in FIG. 1 d and consists in depositing a conductive level 9 such as, for example, aluminum Al, molybdenum Mo or chromium Cr by sputtering over a thickness of the order of 2000 to 4000 ⁇ .
- the conductive level 9 undergoes a photolithography step (fourth masking level) then etching, to form the lines of the matrix, the gates of the transistor.
- This driver level may or may not remain in contact with TITO of the output tracks according to the type of addressing chosen. It may also be in contact on part of the ITO columns if the redundancy option has been chosen.
- the ninth step consists in etching the tri-ohmic-semiconductor contact layer 7-insulator 8 layer using as mask the conductive level 9 covered or not with its resin by dry process (RIE) preferably.
- RIE dry process
- the tenth step consists in covering the whole with an insulating layer (not shown in the figure) such as for example SiN or SiO with a thickness of the order of 2000 to 5000 ⁇ .
- an insulating layer such as for example SiN or SiO with a thickness of the order of 2000 to 5000 ⁇ .
- This last non-photolithogravated layer is not compulsory but it ensures the absence of any short-circuits between the pixels or the lines and the counter-electrode. It can be photolithographed or not. In this case, and in this type of technology, access to the tracks of the TFT panel will be by etching the polyimide and the passivation SiN when the cell is assembled, filled with liquid crystal and sealed, the counter electrode serving as a mask. .
- FIGS. 2 and 3 which represent planar views of a pixel obtained by means of embodiments of the method according to the invention, the references corresponding to the different levels of material in FIGS. 1 a to 1 d have been preserved.
- FIG. 1 d corresponds to a section along AA'A "in FIGS. 2 and 3.
- An opaque mask 12 of octagonal shape is engraved on the counter electrode so as not to mask the light coming from the side of the counter -electrode as the semiconductor parts of the control transistor. Its shape may as well be round or any other.
- Column 3 has a tab 10 bypassing the tongue 11 of electrode 5 forming the drain of the transistor for more transistor efficiency. This tab does not appear in FIGS. 1 a to 1 d for clarity, just as the output tracks 6 of FIGS. 1 b to 1 d have not been shown in FIGS. 2a and 2b
- the lines are produced by the stack of semiconductor level 7 - grid insulator 8 - grid 9.
- Figure 3 is equivalent to Figure 2 except that it shows the redundancy option which consists in etching a hole 1 (vias) in the semiconductor levels 7-insulator of gate 8 during the seventh step of the process in order to connect ITO level 4 with metal level 9.
- This contacting has the double advantage of reducing the resistivity of the columns (the resistivity of the ITO is greater than the resistivity of molybdenum or aluminum), and of ensuring the continuity of the column 4 if the ITO is cut between two vias.
- the present invention applies to all liquid crystal screens whose active matrix consists of so-called gate-above transistors, but in particular to those used in projection display systems.
Landscapes
- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Thin Film Transistor (AREA)
- Liquid Crystal (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9504187 | 1995-04-07 | ||
FR9504187A FR2732781B1 (fr) | 1995-04-07 | 1995-04-07 | Procede de fabrication de matrice active tft pour ecran de systeme de projection |
PCT/FR1996/000521 WO1996031799A1 (fr) | 1995-04-07 | 1996-04-05 | Procede de fabrication de matrice active tft pour ecran de systeme de projection |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0819263A1 true EP0819263A1 (fr) | 1998-01-21 |
Family
ID=9477889
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96912073A Withdrawn EP0819263A1 (fr) | 1995-04-07 | 1996-04-05 | Procede de fabrication de matrice active tft pour ecran de systeme de projection |
Country Status (7)
Country | Link |
---|---|
US (1) | US6174745B1 (fr) |
EP (1) | EP0819263A1 (fr) |
JP (1) | JPH11503839A (fr) |
KR (1) | KR19980703742A (fr) |
AU (1) | AU5504496A (fr) |
FR (1) | FR2732781B1 (fr) |
WO (1) | WO1996031799A1 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3701832B2 (ja) * | 2000-02-04 | 2005-10-05 | インターナショナル・ビジネス・マシーンズ・コーポレーション | 薄膜トランジスタ、液晶表示パネル、および薄膜トランジスタの製造方法 |
US6566687B2 (en) * | 2001-01-18 | 2003-05-20 | International Business Machines Corporation | Metal induced self-aligned crystallization of Si layer for TFT |
DE102009007947B4 (de) * | 2009-02-06 | 2014-08-14 | Universität Stuttgart | Verfahren zur Herstellung eines Aktiv-Matrix-OLED-Displays |
CN102645799B (zh) * | 2011-03-29 | 2015-01-07 | 京东方科技集团股份有限公司 | 一种液晶显示器件、阵列基板和彩膜基板及其制造方法 |
US10482305B1 (en) | 2016-01-06 | 2019-11-19 | Apple Inc. | Electronic devices with thin-film masking layers |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2533072B1 (fr) * | 1982-09-14 | 1986-07-18 | Coissard Pierre | Procede de fabrication de circuits electroniques a base de transistors en couches minces et de condensateurs |
JPS60213062A (ja) * | 1984-04-09 | 1985-10-25 | Hosiden Electronics Co Ltd | 薄膜トランジスタの製造方法 |
JPH0697317B2 (ja) * | 1984-04-11 | 1994-11-30 | ホシデン株式会社 | 液晶表示器 |
US5162933A (en) * | 1990-05-16 | 1992-11-10 | Nippon Telegraph And Telephone Corporation | Active matrix structure for liquid crystal display elements wherein each of the gate/data lines includes at least a molybdenum-base alloy layer containing 0.5 to 10 wt. % of chromium |
GB9206086D0 (en) * | 1992-03-20 | 1992-05-06 | Philips Electronics Uk Ltd | Manufacturing electronic devices comprising,e.g.tfts and mims |
FR2689287B1 (fr) * | 1992-03-30 | 1997-01-03 | France Telecom | Ecran d'affichage a masque optique et procede de realisation de cet ecran. |
US5728592A (en) * | 1992-10-09 | 1998-03-17 | Fujitsu Ltd. | Method for fabricating a thin film transistor matrix device |
FR2702882B1 (fr) * | 1993-03-16 | 1995-07-28 | Thomson Lcd | Procédé de fabrication de transistors à couches minces étagés directs. |
US5796116A (en) * | 1994-07-27 | 1998-08-18 | Sharp Kabushiki Kaisha | Thin-film semiconductor device including a semiconductor film with high field-effect mobility |
JPH08184853A (ja) * | 1994-12-27 | 1996-07-16 | Sharp Corp | アクティブマトリクス基板の製造方法およびアクティブマトリクス基板 |
-
1995
- 1995-04-07 FR FR9504187A patent/FR2732781B1/fr not_active Expired - Fee Related
-
1996
- 1996-04-05 KR KR1019970707142A patent/KR19980703742A/ko not_active Application Discontinuation
- 1996-04-05 EP EP96912073A patent/EP0819263A1/fr not_active Withdrawn
- 1996-04-05 AU AU55044/96A patent/AU5504496A/en not_active Abandoned
- 1996-04-05 JP JP8530048A patent/JPH11503839A/ja active Pending
- 1996-04-05 WO PCT/FR1996/000521 patent/WO1996031799A1/fr not_active Application Discontinuation
- 1996-04-05 US US08/930,843 patent/US6174745B1/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO9631799A1 * |
Also Published As
Publication number | Publication date |
---|---|
JPH11503839A (ja) | 1999-03-30 |
WO1996031799A1 (fr) | 1996-10-10 |
AU5504496A (en) | 1996-10-23 |
FR2732781A1 (fr) | 1996-10-11 |
FR2732781B1 (fr) | 1997-06-20 |
KR19980703742A (ko) | 1998-12-05 |
US6174745B1 (en) | 2001-01-16 |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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Effective date: 19971107 |
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RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: VIGNOLLE, JEAN-MICHEL Inventor name: TEMPLIER, FRANCOIS Inventor name: SZYDLO, NICOLAS |
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17Q | First examination report despatched |
Effective date: 20010921 |
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Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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