EP0768502B1 - Verfahren und Vorrichtung zur Verflüssigung und Behandlung von Erdgas - Google Patents

Verfahren und Vorrichtung zur Verflüssigung und Behandlung von Erdgas Download PDF

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Publication number
EP0768502B1
EP0768502B1 EP96402006A EP96402006A EP0768502B1 EP 0768502 B1 EP0768502 B1 EP 0768502B1 EP 96402006 A EP96402006 A EP 96402006A EP 96402006 A EP96402006 A EP 96402006A EP 0768502 B1 EP0768502 B1 EP 0768502B1
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Prior art keywords
hydrocarbons
gas
exchanger
liquid
mixture
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EP96402006A
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English (en)
French (fr)
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EP0768502A1 (de
Inventor
Pierre Capron
Alexandre Rojey
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IFP Energies Nouvelles IFPEN
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IFP Energies Nouvelles IFPEN
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0292Refrigerant compression by cold or cryogenic suction of the refrigerant gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022Hydrocarbons, e.g. natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/0035Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by gas expansion with extraction of work
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    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/004Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by flash gas recovery
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    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/0042Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by liquid expansion with extraction of work
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    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • F25J1/0055Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream originating from an incorporated cascade
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0211Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
    • F25J1/0212Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a single flow MCR cycle
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J1/0211Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
    • F25J1/0214Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0211Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
    • F25J1/0219Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle in combination with an internal quasi-closed refrigeration loop, e.g. using a deep flash recycle loop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0257Construction and layout of liquefaction equipments, e.g. valves, machines
    • F25J1/0262Details of the cold heat exchange system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J5/00Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants
    • F25J5/002Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants for continuously recuperating cold, i.e. in a so-called recuperative heat exchanger
    • F25J5/007Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants for continuously recuperating cold, i.e. in a so-called recuperative heat exchanger combined with mass exchange, i.e. in a so-called dephlegmator
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2200/00Processes or apparatus using separation by rectification
    • F25J2200/80Processes or apparatus using separation by rectification using integrated mass and heat exchange, i.e. non-adiabatic rectification in a reflux exchanger or dephlegmator
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    • F25J2205/00Processes or apparatus using other separation and/or other processing means
    • F25J2205/50Processes or apparatus using other separation and/or other processing means using absorption, i.e. with selective solvents or lean oil, heavier CnHm and including generally a regeneration step for the solvent or lean oil
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    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/60Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
    • F25J2220/64Separating heavy hydrocarbons, e.g. NGL, LPG, C4+ hydrocarbons or heavy condensates in general
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    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/60Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
    • F25J2220/68Separating water or hydrates
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    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/60Processes or apparatus involving steps for increasing the pressure of gaseous process streams the fluid being hydrocarbons or a mixture of hydrocarbons
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    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/02Recycle of a stream in general, e.g. a by-pass stream
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    • F25J2290/00Other details not covered by groups F25J2200/00 - F25J2280/00
    • F25J2290/44Particular materials used, e.g. copper, steel or alloys thereof or surface treatments used, e.g. enhanced surface

Definitions

  • the present invention relates to a process and an installation for liquefaction and fractionation of a fluid or a gaseous mixture formed at least in part hydrocarbons, including natural gas.
  • Natural gas is commonly produced at sites far from places of use and it is common to liquefy it in order to transport it over long distances by LNG carrier or store it in liquid form.
  • a gaseous phase rich in methane and depleted in heavy hydrocarbons and one or more liquid hydrocarbon or aqueous phases is provided.
  • the method according to the invention makes it possible to increase the production yield of separate constituents, for example hydrocarbons in C3 +.
  • the pre-cooling stage can be ensured by an indirect heat exchange over at least part of the contact area.
  • At least two samples are taken, for example liquid fractions having different compositions at different levels.
  • the pre-refrigeration step and the final liquefaction step are for example carried out by means of two different refrigeration cycles, each cycle operating with its own refrigerant mixture, the refrigerant mixture used during the final stage of liquefaction being, for example, partially condensed during the pre-cooling step.
  • the pre-refrigeration step and the final liquefaction step are refrigerated for example by means of a unique refrigeration operating with a refrigerant mixture.
  • the pre-refrigeration step can be carried out in the presence of a solvent.
  • the solvent is for example injected into the gas.
  • the process according to the invention applies particularly well to the liquefaction of a natural gas, or to obtain a cooling mixture ensuring liquefaction of a natural gas obtained at least in part by vaporization of at least a fraction liquid from a mixture of hydrocarbons resulting from the implementation of the process according to the invention.
  • the main circuit includes for example at least one sampling means said liquid hydrocarbon fractions.
  • the installation comprises, for example, means for stabilizing said fractions liquid hydrocarbons, said stabilization means being connected to said means of sample.
  • the pre-cooling means may include at least one injection means, allowing the injection of a fluid other than gas.
  • the fluid can be a solvent sent in the gas to treat it, the solvent can also be chosen to be used as an agent of seperation.
  • the pre-cooling means comprises, for example, a plate exchanger vertical in which contact is made between the fluid or gas to be treated in circulation ascending and a liquid fraction descending by gravity.
  • the installation may include a precooling means comprising a brazed aluminum plate heat exchanger and a final liquefaction device including a stainless steel plate exchanger.
  • the invention also relates to an installation suitable for the liquefaction of a gas natural.
  • the liquefaction process includes a pre-refrigeration cycle which allows partially condense the heaviest hydrocarbons contained in the gas natural and in the mixture used in the main refrigeration cycle. These two cycles use a mixture of fluid as a coolant which upon vaporizing liquefies natural gas under pressure. After vaporization, the mixture is compressed, condensed by exchanging heat with the surrounding environment, such as water or available and recycled air.
  • the two-phase mixture is introduced into a unit of separation from which on the one hand a gaseous fraction depleted in hydrocarbons heavy, i.e. composed mainly of methane and / or nitrogen and other share one or more liquid sections of higher molecular weight. These cuts or liquid fractions can be made as narrow as necessary by making them pass in a series of fractionation columns.
  • the gas fraction is sent towards a final refrigeration stage to be liquefied.
  • the principle implemented in the invention described below consists in carrying out the pre-refrigeration of natural gas by simultaneously causing condensation of a liquid fraction of hydrocarbons and contacting preferably against the current liquid fractions of hydrocarbons with gas.
  • condensation of hydrocarbons and their contact are advantageously carried out during an operation indirect heat exchange.
  • FIG. 2A The principle of the process is illustrated in FIG. 2A and applied by way of example to a natural gas containing hydrocarbons other than methane and in particular C 3 + hydrocarbons.
  • the gas to be treated is introduced into an enclosure EC1, such as a heat exchanger heat, through conduit 2 located in its lower part.
  • Refrigeration of natural gas causes condensation of hydrocarbons heavy contained in the gas.
  • the liquid phase (s) of condensed hydrocarbons descend into the gravity exchanger, against the flow of the depleted treated gas gradually into propane, butane and heavy hydrocarbons due to the exchange of material.
  • the condensed hydrocarbon liquid phase is enriched as and when measure in heavier constituents.
  • the gas phase rich in methane and depleted in propane, butane and heavy oil is evacuated through a pipe 5 at the head of the exchanger, and sent towards a second refrigeration stage or schematic final liquefaction stage in FIG. 2A by the reference L2.
  • the temperature variation or the temperature gradient caused in the exchanger are for example chosen according to the nature of the gas and the quantity condensed hydrocarbons, such as LPG and gasoline, to be recovered.
  • the reduction in temperature of the gas to be treated is preferably produced to obtain a temperature gradient over the entire exchanger.
  • the two refrigeration steps are carried out by means of two independent refrigeration cycles.
  • the final liquefaction stage is carried out, for example as follows: the natural gas which leaves the exchanger EC1 via the conduit 5 is sent to the exchanger E2 in which it is liquefied and then to the exchanger E3 in which it is sub-cooled. It emerges from the exchanger E3 through the conduit 50 and it is expanded through the expansion valve V100 to form the LNG produced. Refrigeration in the exchangers E2 and E3 is ensured, for example, by means of a refrigerant mixture which is compressed by means of the compressor K2, cooled by means of water or cooling air in the exchangers C2 and C3.
  • the refrigerant mixture is sent to the exchanger EC 1 through the line 100 and comes out partially condensed through the line 101.
  • the liquid and vapor phases are separated in the phase separator S100.
  • the liquid refrigerant mixture from the separator S100 is sent through the conduit 102 into the exchanger E2 in which it is sub-cooled, and expanded through the expansion valve V300.
  • the vapor refrigerant mixture from the separator S100 is sent through the pipe 103 in the exchanger E2 in which it is liquefied.
  • the liquid refrigerant mixture as well obtained is sent via conduit 104 from exchanger E2 to exchanger E3 in which it is sub-cooled before being expanded through the expansion valve V200 and re-sent, after expansion, through the conduit 105 in the exchanger E3.
  • At least partial vaporization in the E3 exchanger ensures the sub-cooling of the LNG before expansion and the subcooling of the cooling mixture.
  • the refrigeration cycle used during the pre-cooling step can implement different arrangements while remaining within the scope of the invention.
  • FIG. 2B shows a first example of an arrangement where the refrigerant mixture used during the pre-cooling step is condensed using water or cooling air in the exchanger C1.
  • the liquid refrigerant mixture thus obtained is sent via line 3 to the exchanger EC 1 in which it is sub-cooled. It is expanded at lower and lower pressure levels through the expansion valves V12, V11 and V10, the steam fractions obtained after each spraying being sent to the compressor K1 by the conduits 40, 41 and 42.
  • the compressor K1 is cooled by the exchanger C20 using water or cooling air. This arrangement makes it possible to reduce the compression power required, the maximum compression ratio of the compressor K1 applying only to the fraction of mixture which provides refrigeration in the lowest temperature zone in the exchanger EC 1 .
  • the exchanger EC 1 comprises at least one means of recovery, for example a plate 7 delimiting, for example, two zones Z 1 and Z 2 .
  • This plateau communicates with the natural gas flow circuit (s) in each of the zones and with an evacuation duct 8 for the hydrocarbon fraction separated and recovered at the level of the plateau 7.
  • This hydrocarbon fraction enriched in propane and butane corresponds to the hydrocarbons which have condensed in zone Z2.
  • the liquid hydrocarbon phase not recovered at the level of the plate 7 is redistributed in the zone Z1 in order to flow downwards towards the bottom of the exchanger.
  • the latter is for example provided with a conduit 9 located in its lower part for evacuate the gasoline fraction.
  • the exchanger can be equipped with several distributed recovery trays according to, for example, the nature of the cuts or hydrocarbons to be recovered, their volatility and / or the temperature prevailing at different places in the exchanger.
  • the hydrocarbon phases liquids thus recovered are stabilized according to methods described in FIGS. 4A, 4B and 4C.
  • a first embodiment consists in using a means of heating of the liquid volume collected at the bottom, for example an integrated reboiler B1 not shown in the figures in the lower part of the exchanger.
  • a means of heating of the liquid volume collected at the bottom for example an integrated reboiler B1 not shown in the figures in the lower part of the exchanger.
  • the evacuation duct 8 communicating with the tray recovery 7 of the condensed LPGs of FIG. 3 is connected to a device 10 allowing their stabilization.
  • the additional stabilization process consists in sending, into the stabilization device 10, the fraction of condensate comprising methane and ethane in small quantity and formed mainly by an LPG fraction, recovered at the level of the plate 7.
  • the gaseous fraction rich in methane and ethane produced during stabilization is discharged through a conduit 11 and recycled to the exchanger EC 1 at the level of the plate 7 to be recovered and mixed with the gas to be treated.
  • the stabilized LPG fraction is discharged to the bottom of the stabilization device at reboiler level 13 through a conduit 12.
  • Such a procedure advantageously makes it possible to stabilize the fraction rich in LPG before its recovery by the producer and thus increasing the yield methane and ethane production.
  • FIG. 4B the installation described in FIG. 4A integrates a second device for stabilization 14, of the gasoline discharged through the pipe 9.
  • the operating diagram is identical to that described in relation to the FIG. 4A, the condensate discharged through line 9 comprising mainly gasoline is sent to the stabilization device 14.
  • the stabilized gasoline essentially composed of the C 5 + fraction, is evacuated through line 16 at the reboiler 17.
  • the gaseous fraction composed essentially of methane, ethane, propane and butane is evacuated from the device via line 15 to be recycled and remixed with the gas to be treated arriving via line 2.
  • FIG. 4C differs from that of FIG. 4A by the addition of two expansion valves V 1 and V 2 located respectively on the evacuation conduits 8 and 9.
  • the gas fractions from the stabilization devices 10 and 14 are recompressed through means such as compressors K 1 and K 2 before being returned by a pipe 16 to the gas to be treated at the pipe 2.
  • the stabilization of the different fractions advantageously makes it possible to increase the production yield of recoverable compounds such as the LPG fraction and the gasoline and secondly to be able to use them as constituents of a refrigerant in the liquefaction process.
  • Natural gas is cooled to 15 ° C in the exchanger E1. It is then sent to the exchanger EC 1 through the conduit 3 'from which it emerges through the conduit 101 at -55 ° C. A liquid fraction is drawn off at the bottom through line 6 and an intermediate fraction richer in LPG is drawn off at -45 ° C through the line.
  • the content of heavy hydrocarbons entrained in the gas would be much higher than in the process according to the invention.
  • the content of isopentane would be of the order of 100 ppm instead of about 1 ppm with the method according to the invention.
  • Refrigeration of the first and second liquefaction stages of natural gas can be carried out independently or depending on examples given below by way of illustration only in FIGS. 5A, 5B and 5C.
  • FIG. 5A shows an alternative implementation of the method described previously in FIG. 2A comprising an intermediate separation step and for which, the two process refrigeration steps are carried out with independent refrigerant mixtures.
  • the gas is pre-refrigerated in the exchanger EC 1 and that of the final liquefaction stage producing liquefied natural gas (or LNG) with the same mixture of refrigerants .
  • the refrigerant mixture circulating in the cycle (K1, C1) is sent to a separator F in which it is separated into a vapor fraction containing the fractions light of the mixture and in a liquid fraction containing the heavy fractions.
  • the heavy fractions condensed by refrigeration using for example water or cooling air, are evacuated at the bottom of the separator F and sent through the conduits 51 and 3 to the exchanger EC 1 , to form a first fluid refrigerant, after passing for example through the exchanger E1.
  • this first fluid ensures the precooling of the gas according to the method described for example in FIG. 2A in order to obtain at the head of the exchanger a gas purified mainly of heavy hydrocarbons and rich in methane . This gas is then sent to the final liquefaction stage.
  • the light fractions, coming from the separator F through the conduit 52 and forming a second refrigerant fluid are sent via the conduit 100 into the exchanger EC 1 .
  • This second fluid is at least partially condensed in the exchanger by heat exchange with the first fluid consisting of the heavy fractions previously described.
  • This second fluid is then sent via line 101 to the final liquefaction stage to obtain Liquefied Natural Gas (or LNG).
  • the second fluid is sent through line 4 "of the exchanger E2 of the final liquefaction cycle to line 4, to be mixed with the first fluid before being returned to the cycle (K1, C1) via line 4 ', after passing through the exchanger EC1.
  • FIG. 5C describes another embodiment according to the invention in which the gas pre-refrigeration is ensured at least in part by recycling a fraction of the gas purified from the heavy constituents, as well as by a first refrigerant mixture such as described in Figure 2A.
  • the gas purified from the heavy fractions is sent via line 5 to the final liquefaction stage L2 where it is first expanded in a turbine T1 according to a process for example described in detail in application FR 94/02 024 of requestor before being sent to an F2 separator.
  • the vapor fraction obtained is sent via a pipe 53 to a pipe 54 for introduction into the exchanger EC 1 .
  • the liquid fraction Issue at the bottom of the separator F2 via the conduit 56 is expanded in one or more turbines T6 before being sent to a second separator F3.
  • the mixture of the two fractions is then introduced at the head of the exchanger EC 1 through the conduit 54. It emerges at the bottom of the exchanger EC1, after having warmed up and thus having provided part of the pre-refrigeration of natural gas. It is sent through line 57, for example, in exchanger E1 where it is used as a refrigeration agent, and sent from this exchanger through line 59 to compressor K3 before being cooled in a condenser. At the outlet of the condenser, it is sent through the conduit 58 to be recycled with the gas to be treated.
  • the tightness of the refrigeration circuits turns out to be imperfect, for example when the compression devices used are not completely waterproof. It then becomes necessary to compensate for these losses of mixture, by example by adding a coolant mixture.
  • this top-up is carried out using at least in part fractioned and recovered hydrocarbon cuts according to the process described in the figure 3, for example.
  • These cups can be advantageously stabilized before use as constituents of a mixture of refrigerants for example in the pre-refrigeration stage and / or in another stage of the liquefaction process.
  • the device of FIG. 2A is provided with at least one conduit introduction 20 preferably located at the head of the exchanger.
  • the condensed hydrocarbon liquid phase is gradually enriched by heavier constituents going down and the condensed aqueous phase rich in solvent at the top of the exchanger loses solvent by contact with the gas.
  • the aqueous phase is evacuated via line 7 and the phase liquid hydrocarbon through line 9.
  • the solvent vaporized and entrained in the gas phase makes it possible to avoid hydrate formation problems related to cooling.
  • a solvent at least partially miscible with water is used.
  • II has a boiling temperature lower than that of water or forms with water a azeotrope whose boiling point is lower than that of water so as to be able to be driven by uncondensed gas.
  • This solvent is for example an alcohol and preferably methanol. He can too be chosen from the following solvents: methylpropylether, ethylpropylether, dipropyl ether, methyltertiobutylether, dimethoxymethane, dimethoxyethane, ethanol, methoxyethanol, propanol or even be chosen from different classes of solvents such as for example amines or ketones or a mixture formed from one or more of these products.
  • the amount of solvent to be injected is usually adjusted according to the temperature, pressure and / or composition of the gas to avoid formation hydrates and ice crystal formation due to the presence of water.
  • the mole ratio of solvent flow to gas flow treated is between 1/1000 and 1/10.
  • the treatment process is optimized by adapting the quantity of solvent injected as a function of a parameter relating to the gas, for example its temperature and / or its variation in temperature and / or its composition and / or its pressure and / or operating conditions.
  • a parameter relating to the gas for example its temperature and / or its variation in temperature and / or its composition and / or its pressure and / or operating conditions.
  • account is also taken of the operations then carried out on the treated gas from the enclosure.
  • the gas By flow against the current, the gas entrains the solvent contained in the liquid phases which descend by gravity. These liquid phases are collected at the bottom, substantially purified from solvent.
  • the solvent injected at the head is therefore mainly evacuated in the gas phase leaving the head. The amount of solvent injected can thus be adjusted in order to obtain the level of concentration in this phase gas required to avoid the formation of hydrates, taking into account the conditions of temperature and pressure.
  • the solvent injected at the head is not necessarily pure and can be, for example example, mixed with water, provided however that the concentration of solvent in the aqueous phase makes it possible to avoid the formation of hydrates.
  • the injection of a solvent through line 20 also makes it possible to eliminate constituents other than water.
  • the solvent can be in this case for example a polar solvent such as for example an ether, an alcohol, or a ketone.
  • FIG. 6B describes an embodiment allowing the injection of a separation, for example a solvent via line 20.
  • the gas is initially refrigerated in an E1 exchanger before being sent to the EC1 exchanger.
  • the line 20 for injecting the separating agent is located in the figure at the top exchanger but can also without departing from the scope of the invention be positioned at any level of the EC1 exchanger.
  • FIGS. 6C and 6D describe two other modes of implementing the method according to the invention where the refrigeration at least in one stage of the liquefaction cycle is carried out using a refrigerating agent obtained by using at least two stages of the method according to the invention.
  • FIG. 6C describes a first example of implementation of the method according to the invention in which natural gas is refrigerated by means of two cycles of independent refrigeration.
  • the refrigerant mixture used during the second stage of refrigeration is made up of methane, ethane, propane and nitrogen and sent under pressure in vapor phase via conduit 100 in exchanger EC1 where it is partially and cooled condensed.
  • the liquid phase thus obtained descends by gravity and is simultaneously contacted against the current by the gas phase which circulates in an ascending direction.
  • a first fraction is collected via the conduit 206 liquid enriched with propane. This liquid fraction is then refrigerated in the exchanger EC1 and sent via the conduit 204 in the exchanger E2 where it is cooled, relaxed and vaporized to provide the refrigeration required in the exchanger E2.
  • a vapor fraction is collected via line 205 enriched in methane and nitrogen which is then sent to the exchanger E2 in which it is liquefied by forming a second liquid fraction.
  • This second liquid fraction is sub-cooled in the exchanger E3, expanded and vaporized to provide the required refrigeration in exchanger E3.
  • the natural gas arriving through line 2 is cooled during a first step in the EC1 exchanger. At the end of this first stage of refrigeration, a first liquid fraction is evacuated through line 8.
  • the gaseous fraction produced during this first step and leaving the exchanger EC1 via the conduit 5 is sent to the exchangers E2 and E3. She stands out liquefied from the exchanger E3 by the conduit 50 and after expansion through the valve V100, forms the LNG produced.
  • Refrigeration during the first stage is ensured for example by a refrigeration cycle operating with a mixture of fluids similar to that described in Figure 2B.
  • FIG. 6D schematizes an example of implementation according to the invention where the Natural gas refrigeration is provided by a unique refrigeration cycle.
  • the refrigerant mixture consisting of methane, ethane, propane, butane, pentane and nitrogen is sent under pressure in vapor phase in the condenser C1 from which it emerges partially condensed.
  • the two phases thus produced are separated in the separator S200.
  • the liquid fraction from the bottom of the separator is then sent through the pipe 3 in the exchanger EC1 where it is sub-cooled, then expanded and vaporized to provide the required refrigeration in the EC1 exchanger.
  • the steam fraction from the head of the S200 separator is sent via line 207 to the EC1 exchanger.
  • a depleted liquid fraction is collected in methane and nitrogen which is sent to the exchanger E2 via line 5, in which it is sub-cooled, then expanded and vaporized to provide the required refrigeration in the E2 exchanger.
  • a vapor fraction enriched in methane is collected and in nitrogen which is sent to the exchanger E2 in which it is liquefied. Then she is sub-cooled in the exchanger E3, then expanded and vaporized to produce the refrigeration required in exchanger E3.
  • the exchanger EC 1 is for example a tube and shell type exchanger such as that which is shown diagrammatically in FIG. 7.
  • the gas to be treated arriving via line 2 circulates in an ascending direction at the interior of vertical tubes 30.
  • These tubes are preferably provided with a lining, for example a structured packing making it possible to improve the contact between the gas which goes up and the liquid fractions go down.
  • the treated gas is evacuated at the head by the conduit 5.
  • the solvent introduced through line 20 (FIG. 6A) is sent to the different tubes 30 by a feed ramp 31 and a distribution plate 32.
  • the liquid hydrocarbon phase stabilized by heating using a reboiler B 2 located in the lower part of the exchanger EC 1 , for example, is discharged under level control, via line 9, and the aqueous phase is evacuated under level control via line 6.
  • Refrigeration is provided by a heat transfer fluid introduced into the exchanger via line 33 and removed after heat exchange via line 34.
  • the exchanger EC 1 is a plate exchanger, for example of brazed aluminum, such as that which is shown diagrammatically in FIG. 8.
  • Such an exchanger consists of an assembly of flat plates 35 between which are corrugated intermediate plates 36 which allow to maintain mechanically assembling and improving heat transfer.
  • These plates delimit channels 37 in which the fluids circulate participating in the heat exchange process.
  • the gas to be treated introduced into the exchanger through line 2 circulates in the channels 37 in an upward direction being cooled progressively by the fluid coolant.
  • the corrugated intermediate plates 36 playing the role of a lining structured, favor the contact between the rising gas and the liquid fractions which down.
  • the solvent sent through line 20 in the case of simultaneous methods of dehydration and fractionation, is distributed evenly over the canals 37 in which the gas to be treated circulates.
  • the refrigeration fluid is introduced into the exchanger at its part upper by the conduit 38 which arrives substantially perpendicular to the plane of the section shown in FIG. 8 in an enclosure for supplying the channels not shown in the figure. It is evacuated after heat exchange through line 39 which spring perpendicular to the plane of the section shown in Figure 8, the conduit being connected to a channel evacuation enclosure not shown in the figure.
  • the supply and discharge chambers are devices known to those skilled in the art loom allowing the passage of the fluids circulating in each of the channels in the discharge pipe and vice versa to distribute the fluid coming from a pipe in the different channels.
  • the liquid hydrocarbon phase is removed under level control (LC, V) via line 9 and the aqueous phase is removed under level control via line 6.
  • plate heat exchangers can also be used, for example example of exchangers with stainless steel plates welded together, either on the edge on board, or over their entire surface using a diffusion welding technique.
  • Figure 9 shows schematically an embodiment of a tray for sample phases according to their nature according to a process described in Figure 3, by example.
  • the plate 7 includes chimneys 40 allowing the gas to rise towards the upper part of the exchanger.
  • the liquid phase which is collected on this tray can be evacuated through line 8 with a controlled flow, but can also flow by overflow towards the lower part of the exchanger. It is thus possible not to collect only a fraction of the liquid phase arriving from the upper part of the exchanger.
  • two liquid phases are taken from the pan, for example one phase liquid hydrocarbon and an aqueous phase, it is possible to evacuate them at least by part separately.
  • the heavier aqueous phase tends to accumulate at the bottom of the tray and it is possible to evacuate it for example through perforations 41 arranged in the plateau.
  • the liquefaction plant may include plate heat exchangers different.

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Claims (15)

  1. Verfahren zur Verflüssigung eines wenigstens zum Teil aus einem Kohlenwasserstoffgemisch gebildeten Fluids, wobei das Verfahren die folgenden Stufen umfasst:
    eine Stufe zur Vorkühlung dieses Fluids durch indirekten Wärmeaustausch, bei dem man dieses Gemisch unter Druck derart kühlt, dass es wenigstens partiell kondensiert, um eine flüssige Phase und eine gasförmige nichtkondensierte Phase zu erzeugen und wobei man gleichzeitig zu dieser Kühlung im Gegenstrom die gasförmige aufsteigende Phase sowie eine Fraktion wenigstens der flüssigen absteigenden Phase kontaktiert, um durch Stoffübergang eine gasförmige an leichten Kohlenwasserstoffen angereicherte Phase und eine erste flüssige an schweren Kohlenwasserstoffen angereicherte Phase zu erhalten und
    eine Stufe der Trennung der beiden so erhaltenen Phasen und ein Leiten der an leichten Kohlenwasserstoffen angereicherten gasförmigen Phase zu einer zweiten Kühlstufe, um eine zweite flüssige an leichten Kohlenwasserstoffen angereicherte Phase zu erhalten.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Vorkühlstufe durch einen indirekten Wärmeaustausch an wenigstens einem Teil der Kontaktzone sichergestellt wird.
  3. Verfahren nach einem der Ansprüche 1 bis 2, dadurch gekennzeichnet, dass man während der Vorkühlstufe wenigstens zwei flüssige unterschiedliche Fraktionen auf unterschiedlichen Niveaus abtrennt.
  4. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Vorkühlstufe und die abschließende Verflüssigungsstufe mittels zweier unterschiedlicher Kühlzyklen realisiert werden, die je mit einem Kühlgemisch arbeiten.
  5. Verfahren zur Verflüssigung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Vorkühlstufe und die abschließende Verflüssigungsstufe vermittels eines einzigen Kühlzyklus gekühlt werden, der mit einem Kühlgemisch arbeitet.
  6. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Vorkühlstufe in Anwesenheit eines Lösungsmittels betrieben wird.
  7. Verfahren zur Verflüssigung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass das Fluid ein Erdgas ist.
  8. Verfahren zur Verflüssigung nach Anspruch 7, dadurch gekennzeichnet, dass diese für die Verflüssigung des Erdgases notwendige Kühlung wenigstens zum Teil durch Verdampfung wenigstens einer flüssigen Fraktion eines Kohlenwasserstoffgemisches erhalten wird, das aus einer Verflüssigungsstufe gemäß diesem Verfahren resultiert.
  9. Anlage zur Verflüssigung eines Fluids, das wenigstens zum Teil aus einem Kohlenwasserstoffgemisch gebildet ist, umfassend:
    wenigstens einen Hauptkreis mit einer Einführungsleitung (2) für dieses Gemisch, wenigstens eine Abzugsleitung (5) für eine gasförmige Phase und wenigstens eine Abzugsleitung (6,9) für eine flüssige Phase, wobei dieser Hauptkreis so ausgelegt ist, dass er die direkte Kontaktierung wenigstens zum Teil und im Gegenstrom der kondensierten flüssigen Phase mit der gasförmigen Phase ermöglicht, um eine an leichten Kohlenwasserstoffen reiche gasförmige Phase zu erhalten, die durch diese Abzugsleitung (5) extrahiert wurde sowie eine flüssige an schweren Kohlenwasserstoffen reiche Phase, die durch diese Abzugsleitung (6,9) extrahiert wurde;
    ein Mittel zur Vorkühlung dieses Hauptkreises zur Kondensierung durch indirekten Wärmeaustausch wenigstens eines Teils der schweren in diesem Gemisch enthaltenen Kohlenwasserstoffe, um die flüssige Fraktion und die gasförmige Fraktion zu erhalten, und
    ein Kühlmittel, um eine zweite an leichten Kohlenwasserstoffen angereicherte flüssige Phase ausgehend von der gasförmigen Phase zu erhalten, die über diese Abzugsleitung (5) extrahiert wurde.
  10. Anlage zur Verflüssigung gemäß Anspruch 9, dadurch gekennzeichnet, dass dieser Hauptkreis wenigstens ein Entnahmemittel (7, 8) für diese flüssigen Kohlenwasserstofffraktionen umfasst.
  11. Anlage zur Verflüssigung gemäß Anspruch 10, dadurch gekennzeichnet, dass sie Mittel zur Stabilisierung dieser kondensierten flüssigen Kohlenwasserstofffraktionen umfasst, wobei diese Stabilisierungsmittel mit diesem Entnahmemittel verbunden sind.
  12. Anlage nach einem der Ansprüche 9 bis 11, dadurch gekennzeichnet, dass dieses Vorkühlmittel wenigstens ein Injektionsmittel umfasst, das die Injektion wenigstens eines Fluids außer dem Fluid, das wenigstens zum Teil Kohlenwasserstoffe umfasst, ermöglicht.
  13. Anlage nach einem der Ansprüche 9 bis 12, dadurch gekennzeichnet, dass das Vorkühlmittel einen vertikalen Plattenaustauscher umfasst, in dem der Kontakt zwischen dem zu behandelnden Gas in ansteigender Zirkulation und einer flüssigen in Folge der Schwerkraft absteigenden Fraktion durchgeführt wird.
  14. Anlage nach einem der Ansprüche 9 bis 13, dadurch gekennzeichnet, dass das Vorkühlmittel einen Plattenwärmeaustauscher aus gelötetem Aluminium und das Kühlmittel einen Plattenwärmeaustauscher aus rostfreiem Stahl umfasst.
  15. Anlage nach einem der Ansprüche 9 bis 14 eingerichtet für die Verflüssigung eines Erdgases.
EP96402006A 1995-10-11 1996-09-20 Verfahren und Vorrichtung zur Verflüssigung und Behandlung von Erdgas Expired - Lifetime EP0768502B1 (de)

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Application Number Priority Date Filing Date Title
FR9512002A FR2739916B1 (fr) 1995-10-11 1995-10-11 Procede et dispositif de liquefaction et de traitement d'un gaz naturel
FR9512002 1995-10-11

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EP0768502A1 EP0768502A1 (de) 1997-04-16
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JPH09113129A (ja) 1997-05-02
JP3988840B2 (ja) 2007-10-10
EP0768502A1 (de) 1997-04-16
DE69618736T2 (de) 2002-09-05
FR2739916B1 (fr) 1997-11-21
KR100441039B1 (ko) 2004-10-02
KR970021263A (ko) 1997-05-28
SA96170420B1 (ar) 2006-04-22
ES2171630T3 (es) 2002-09-16
FR2739916A1 (fr) 1997-04-18
DE69618736D1 (de) 2002-03-14
US5718126A (en) 1998-02-17

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