EP0745018B1 - Systeme de soufflage - Google Patents

Systeme de soufflage Download PDF

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Publication number
EP0745018B1
EP0745018B1 EP95936731A EP95936731A EP0745018B1 EP 0745018 B1 EP0745018 B1 EP 0745018B1 EP 95936731 A EP95936731 A EP 95936731A EP 95936731 A EP95936731 A EP 95936731A EP 0745018 B1 EP0745018 B1 EP 0745018B1
Authority
EP
European Patent Office
Prior art keywords
abrasive particles
air
mixing chamber
blast
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP95936731A
Other languages
German (de)
English (en)
Other versions
EP0745018A1 (fr
Inventor
Petrus Hubertus Wilhelmus Swinkels
Maarten Harm Zonneveld
Henricus Jozef Ligthart
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koninklijke Philips NV
Original Assignee
Koninklijke Philips Electronics NV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koninklijke Philips Electronics NV filed Critical Koninklijke Philips Electronics NV
Priority to EP95936731A priority Critical patent/EP0745018B1/fr
Publication of EP0745018A1 publication Critical patent/EP0745018A1/fr
Application granted granted Critical
Publication of EP0745018B1 publication Critical patent/EP0745018B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • B24C7/0092—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed by mechanical means, e.g. by screw conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00—Devices or accessories for generating abrasive blasts
    • B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
    • B24C5/04—Nozzles therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • B24C7/0046—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
    • B24C7/0053—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier
    • B24C7/0061—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier of feed pressure

Definitions

  • the invention relates to a blast system for processing components by means of abrasive particles, of the general type known from US-A-3,179,705 which serves as base for the preamble of Claim 1.
  • Abrasive blast systems are mainly used for cleaning surfaces (blast cleaning), removing burrs from surfaces (deburring), and introducing compression stresses into a surface for raising the fatigue limit (shot peening).
  • a fairly new application is the shaping of components of brittle material, for example for making a plurality of small cavities and/or holes in a plate of electrically insulating material as described in EP-A-0562670. Accuracy is of major importance here. A high accuracy can only be obtained when it is ensured that both the flow density of the abrasive particles and the air output with which an operation is carried out are constant as much as possible. Thus it was found that the accuracy of the holes in the plate is strongly dependent on the inflow of the abrasive particles into the mixing chamber.
  • the transport of the abrasive particles from the hopper to the mixing chambers is obtained in most blast systems through the creation of an underpressure in the mixing chamber by means of HP-air connected to the mixing chamber.
  • the abrasive particles are attracted by suction owing to the underpressure.
  • a major portion of the power supplied by a compressor is necessary for generating this underpressure. It is found, however, that the underpressure created in the mixing chamber by means of the HP-air does not lead to an even flow of abrasive particles from the blast pipe during the process.
  • the system must therefore be provided with a separate transport mechanism for the abrasive particles.
  • US-A-3,139,705 discloses a sandblasting system, in particular for sandblasting of ships, wherein the transport of the abrasive particles is achieved by means of a vibratory mechanism, and not by means of an underpressure generated with HP-air. All these blast systems have operated until now at absolute HP-air pressures of approximately 7 bar. It requires very much power, however, to obtain such high pressures. Their use in mass manufacture is therefore very inefficient. Lowering of the operational pressure, however, is no solution because the speed with which the mixture leaves the blast pipe becomes too low, which is also inefficient.
  • the transport mechanism is a vibratory mechanism.
  • a vibratory transport mechanism achieves that the abrasive particles are evenly distributed during transport. Even if the distribution should be irregular during the entry of the particles from the hopper into the vibrating conveyor of the vibratory mechanism, the vibratory mechanism will ensure that the particles are evenly distributed nevertheless. An even distribution of the particles leads to a constant inflow of particles into the mixing chamber, and contributes to a flow density of the mixture issuing from the blast pipe which is as constant as possible.
  • the use of a vibratory transport mechanism not only offers the advantage of a constant particle flow, but the quantity of the particle flow can now also be rendered controllable in a simple manner, so that the process of finishing components with such a blast system becomes a controlled process.
  • the flow quantity can be changed through a change in the amplitude and/or frequency of the vibratory mechanism.
  • the blast system is formed substantially by a hopper 1 for abrasive powder particles 2, a mixing device 3, a transport mechanism 4 for transporting the abrasive powder particles through a transport line 5 from the hopper to the mixing device, and means, for example a compressor 6, for generating HP-air which is supplied to the mixing device.
  • the transport mechanism 4 comprises a vibratory conveyor 7 which is made to vibrate by an exciter unit 8.
  • the mixing device comprises a mixing chamber 9 into which an HP-air pipe 10 issues.
  • the mixing chamber itself issues into a blast pipe 11.
  • the powder particles 2 are transported to the mixing chamber 9 by means of the vibratory conveyor 7.
  • the desired quantity of powder to be transported by the vibratory conveyor can be accurately adjusted through changing the amplitude and frequency of the exciter unit.
  • the powder mixes with the HP-air in the mixing chamber.
  • the ratio d 1 /d 2 of the smallest diameter d 1 of the HP-air pipe 10 to the smallest diameter d 2 of the blast pipe 11 lies between 0.6 and 0.9.
  • the absolute operating pressure P supplied to the mixing chamber through the HP-air pipe lies between 2 and 4.5 bar.
  • the mixing device operates as a Venturi tube, so that the mixture of air and powder particles flows from the blast pipe at high speed.
  • the blast system is designed for making small holes 12 in a thin glass plate 13.
  • the mixing device is for this purpose fastened on a slide 14 which can move above the glass plate and parallel to the glass plate.
  • a mask 15 with a pattern of holes 16 is present on the glass plate.
  • the mask is hit uniformly by a flow of abrasive powder particles in that the slide with the mixing device is moved over the glass plate at a constant speed.
  • the glass plate is hit at the areas of the holes in the mask, so that the glass is subjected to a material-removing treatment. Cavities or, as shown in the drawing, holes can thus be made in the glass plate in a very accurate manner.
  • a plurality of mixing devices may be mounted on the slide, so that holes can be provided simultaneously over a large portion of a glass plate.
  • Fig. 2 the operating range in which blasting can take place effectively is shown accented.
  • the most efficient blasting mode is obtained with a pressure P which is as low as possible in conjunction with the highest possible d 1 /d 2 ratio, i.e. in a range for which it is true that 2 ⁇ p ⁇ 3 bar and 0.75 ⁇ d 1 /d 2 ⁇ 0.9, bottom right in the Figure.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air Transport Of Granular Materials (AREA)
  • Cleaning In General (AREA)
  • Nozzles (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

L'invention concerne un système de soufflage pour traiter des composants au moyen de particules abrasives. Ce système comporte une trémie (1) pour les particules abrasives (2), un dispositif mélangeur (3) constitué d'une chambre de mélange (9) dans laquelle débouche une conduite d'air haute pression (10) et qui à son tour débouche dans une conduite de vent (11), et une ligne de transport (5) entre la trémie et la chambre de mélange. Les particules abrasives sont transportées à l'aide de cette ligne de transport depuis la trémie jusqu'à la chambre de mélange. Le système comprend également des éléments (6) conçus pour générer l'air haute pression (P) qui est fourni à la chambre de mélange par la conduite de vent haute pression en vue d'obtenir un mélange d'air et de particules abrasives provenant de la conduite de vent, et un mécanisme de transport (4) pour transporter les particules abrasives par la ligne de transport. L'invention vise à créer un système à haut rendement énergétique approprié à une fabrication en série; l'invention se caractérise en ce que ce système fonctionne à une pression absolue (P) de l'air haute pression comprise entre 2 et 4,5 bars, tandis qu'un rapport d1/d2 du diamètre inférieur d1 de la conduite de vent haute pression débouchant dans la chambre de mélange sur le diamètre inférieur d2 de la conduite de vent se situe entre 0,6 et 0,9 avec P< 13,25-12,5 d1/d2.

Claims (1)

  1. Système de soufflage pour traiter des composants à l'aide de particules abrasives (2), comportant une trémie (1) pour des particules abrasives (2), un dispositif de mélange (3) constitué par une chambre de mélange (9) dans laquelle s'étend un tuyau d'air comprimé (10) et qui s'étend à son tour dans un tuyau de soufflage (11), une ligne de transport située entre la trémie (1) et la chambre de mélange (9) par l'intermédiaire de laquelle les particules abrasives (2) sont transportées depuis la trémie à la chambre de mélange, des moyens 6 pour générer de l'air comprimé qui est délivré à la chambre de mélange par l'intermédiaire du tuyau d'air comprimé (10) pour obtenir un mélange d'air et de particules abrasives qui sort du tuyau de soufflage (1), et un mécanisme de transport (4) pour transporter les particules abrasives par l'intermédiaire de la ligne de transport (5), caractérisé en ce que le système fonctionne à une pression absolue P de l'air comprimé dans la gamme comprise entre 2 et 4,5 bar, encore limitée par la formule P<13,25-12,5 d1/d2 avec P exprimée en bar, alors qu'un rapport d1/d2 d'un plus petit diamètre d1 du tuyau d'air comprimé s'étendant dans la chambre de mélange à un plus petit diamètre d2 du tuyau de soufflage se situe dans la gamme comprise entre 0,6 et 0,9, de sorte que le plus petit diamètre d2 du tuyau de soufflage (11) se situe dans la gamme comprise entre 4 m et 20 mm et du fait que le mécanisme de transport des particules abrasives (2) au dispositif de mélange (3) est indépendant de la pression de fonctionnement P.
EP95936731A 1994-12-19 1995-11-29 Systeme de soufflage Expired - Lifetime EP0745018B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP95936731A EP0745018B1 (fr) 1994-12-19 1995-11-29 Systeme de soufflage

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
EP94203679 1994-12-19
EP94203679 1994-12-19
PCT/IB1995/001081 WO1996019319A1 (fr) 1994-12-19 1995-11-29 Systeme de soufflage
EP95936731A EP0745018B1 (fr) 1994-12-19 1995-11-29 Systeme de soufflage

Publications (2)

Publication Number Publication Date
EP0745018A1 EP0745018A1 (fr) 1996-12-04
EP0745018B1 true EP0745018B1 (fr) 2000-06-14

Family

ID=8217463

Family Applications (1)

Application Number Title Priority Date Filing Date
EP95936731A Expired - Lifetime EP0745018B1 (fr) 1994-12-19 1995-11-29 Systeme de soufflage

Country Status (8)

Country Link
US (1) US6036584A (fr)
EP (1) EP0745018B1 (fr)
JP (1) JPH09509622A (fr)
KR (1) KR100381078B1 (fr)
CN (1) CN1069076C (fr)
DE (1) DE69517516T2 (fr)
TW (1) TW330882B (fr)
WO (1) WO1996019319A1 (fr)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19747838C2 (de) * 1997-10-19 2001-07-12 Gp Granulate Pneumatic Geraete Verfahren und Vorrichtung zum trockenen Entfernen von Beschichtungen, Graffiti oder sonstigen oberflächlichen Verunreinigungen
US6659844B2 (en) * 2001-05-29 2003-12-09 General Electric Company Pliant coating stripping
GB2382317B (en) * 2001-11-22 2004-05-12 Quill Internat Ind Plc Abrasive blasting apparatus
US8389066B2 (en) * 2010-04-13 2013-03-05 Vln Advanced Technologies, Inc. Apparatus and method for prepping a surface using a coating particle entrained in a pulsed waterjet or airjet
US20130104615A1 (en) * 2011-04-20 2013-05-02 Thomas J. Butler Method and apparatus for peening with liquid propelled shot
US10150203B1 (en) * 2014-08-20 2018-12-11 Oceanit Laboratories, Inc. Reduced noise abrasive blasting systems
US11383349B2 (en) 2014-08-20 2022-07-12 Oceanit Laboratories, Inc. Reduced noise abrasive blasting systems
CN104589219B (zh) * 2015-01-16 2017-02-22 黄尚进 一种抛光机装置
US10034704B2 (en) 2015-06-30 2018-07-31 Ethicon Llc Surgical instrument with user adaptable algorithms
US10828746B2 (en) 2015-08-10 2020-11-10 Bando Kiko Co., Ltd. Dressing method and dressing apparatus
CN205325427U (zh) * 2016-02-02 2016-06-22 北京京东方显示技术有限公司 一种基板研磨装置
CN106216337A (zh) * 2016-07-25 2016-12-14 芜湖诚拓汽车零部件有限公司 液压阀体流道的定向清理方法
CA2999011C (fr) 2017-03-24 2020-04-21 Vln Advanced Technologies Inc. Buse de jet d'eau pulse de maniere ultrasonique compacte
CN107471117B (zh) * 2017-06-16 2020-07-03 惠安县集益科技有限公司 一种建筑材料表面多余石膏去除装置
CN108284397A (zh) * 2018-03-13 2018-07-17 无锡市日升机械厂 具备砂料振动搅拌功能的立式喷砂机
US11660725B2 (en) 2019-07-01 2023-05-30 Gary C. HAVERDA Abrasive blasting nozzle noise reduction shroud and safety system
CN114227542B (zh) * 2021-12-27 2022-09-27 徐州智奇机械科技有限公司 一种电子产品制造用塑料外壳去毛边修整设备

Family Cites Families (11)

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Publication number Priority date Publication date Assignee Title
US2508766A (en) * 1946-01-07 1950-05-23 Morel Stanislas Device for increasing the efficiency of sandblast gun operating by means of compressed air
NL82633C (fr) * 1949-02-24
US3139705A (en) * 1962-12-10 1964-07-07 Histed Howard Sandblast machine with precision sandfeed, remotely started and stopped
US3425166A (en) * 1966-09-28 1969-02-04 Corning Glass Works Resistor tailoring machine
US4067150A (en) * 1975-11-03 1978-01-10 Argonite, Inc. Sandblast abrading apparatus
DE3212207A1 (de) * 1982-04-01 1983-10-06 Siemens Ag Geraet zur oberflaechenbehandlung von zaehnen, insebondere zum entfernen von zahnbelag
KR930008692B1 (ko) * 1986-02-20 1993-09-13 가와사끼 쥬고교 가부시기가이샤 어브레시브 워터 제트 절단방법 및 장치
US4707952A (en) * 1986-10-01 1987-11-24 Ingersoll-Rand Company Liquid/abrasive jet cutting apparatus
US4951429A (en) * 1989-04-07 1990-08-28 Flow Research, Inc. Abrasivejet nozzle assembly for small hole drilling and thin kerf cutting
GB2258416B (en) * 1991-07-27 1995-04-19 Brian David Dale Nozzle for abrasive cleaning or cutting
EP0562670B1 (fr) * 1992-03-23 1999-06-02 Koninklijke Philips Electronics N.V. Procédé de fabrication d'une plaque en matériau électriquement isolant pourvue d'une configuration de trous ou de creux et destinée à être utilisée dans des dispositifs de reproduction d'images

Also Published As

Publication number Publication date
JPH09509622A (ja) 1997-09-30
US6036584A (en) 2000-03-14
DE69517516T2 (de) 2001-02-08
KR100381078B1 (ko) 2003-08-19
TW330882B (en) 1998-05-01
CN1069076C (zh) 2001-08-01
DE69517516D1 (de) 2000-07-20
CN1145047A (zh) 1997-03-12
KR970701116A (ko) 1997-03-17
EP0745018A1 (fr) 1996-12-04
WO1996019319A1 (fr) 1996-06-27

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