EP0733757A1 - Verfahren zum Schützen gegen Oxydations-Effekte von in Beton eingebettete Bewährungselemente - Google Patents
Verfahren zum Schützen gegen Oxydations-Effekte von in Beton eingebettete Bewährungselemente Download PDFInfo
- Publication number
- EP0733757A1 EP0733757A1 EP95870020A EP95870020A EP0733757A1 EP 0733757 A1 EP0733757 A1 EP 0733757A1 EP 95870020 A EP95870020 A EP 95870020A EP 95870020 A EP95870020 A EP 95870020A EP 0733757 A1 EP0733757 A1 EP 0733757A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheath
- solution
- reinforcement
- protected
- injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 21
- 230000000694 effects Effects 0.000 title claims description 14
- 230000003647 oxidation Effects 0.000 title claims description 6
- 238000007254 oxidation reaction Methods 0.000 title claims description 6
- 230000003014 reinforcing effect Effects 0.000 title 1
- 230000002787 reinforcement Effects 0.000 claims abstract description 34
- 239000000243 solution Substances 0.000 claims abstract description 26
- 230000002401 inhibitory effect Effects 0.000 claims abstract description 25
- 230000007797 corrosion Effects 0.000 claims abstract description 19
- 238000005260 corrosion Methods 0.000 claims abstract description 19
- 239000004567 concrete Substances 0.000 claims abstract description 17
- 238000002347 injection Methods 0.000 claims abstract description 15
- 239000007924 injection Substances 0.000 claims abstract description 15
- 239000004568 cement Substances 0.000 claims abstract description 10
- 239000011440 grout Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 2
- 239000003112 inhibitor Substances 0.000 claims 1
- 230000035515 penetration Effects 0.000 abstract description 3
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 5
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 239000004570 mortar (masonry) Substances 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 230000007170 pathology Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0203—Arrangements for filling cracks or cavities in building constructions
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0203—Arrangements for filling cracks or cavities in building constructions
- E04G23/0211—Arrangements for filling cracks or cavities in building constructions using injection
Definitions
- the invention relates to a method of protection against the effects of oxidation on active reinforcements embedded in a mass of concrete, said reinforcements being able to be in the form of a set of wires or strands arranged in a sheath, and also to put at the same time highlight the imperfections of the injection grout (voids, porosities).
- prestressed and / or post-stressed concrete is meant a technology enabling beams, slabs or any concrete element to be given sufficient own strength to enable them to fulfill the function assigned to them.
- Active reinforcements are high-strength steels which are particularly sensitive to degradation by the effect of corrosion due to the action of oxygen. Protection against corrosion of these reinforcements is conventionally achieved by coating them with a mortar, or with a cement grout. In the latter case, the active reinforcements are enveloped by a continuous sheath, most often made of steel strips but also of PVC or, more recently, of high density polyethylene. This sheath constitutes the conduit which allows the injection of the protective cement grout. The protection of active prestressing reinforcement by adhesion is that conferred by structural concrete.
- this protection against corrosion should be sufficient since it acts as a barrier to the penetration of oxygen from the air, it provides water tightness and, moreover, it gives the medium a pH basic preventing the development of corrosion.
- the pathology described concerns road bridges as well as any type of pre-stressed or post-stressed construction.
- the object of the invention is therefore to propose a new and original process capable of remedying the effects of oxidation on active reinforcements, this term being taken in its broadest sense.
- the invention therefore consists in penetrating in all cases, even with perfectly injected sets of cement, the corrosion inhibiting solution on all of the metallic elements present.
- a channel is first drilled in the mass of concrete opening out facing the reinforcement which must be protected and in that a corrosion inhibiting solution is then injected into said channel. to which is applied a pulsating wave of high power intended to make it penetrate.
- the aforementioned channel is drilled, through said sheath so that the corrosion inhibiting solution can come into contact with the reinforcement , or the set of wires or strands to be protected and that afterwards a cement grout is injected in order to fill the pores and voids of the sheath injection grout.
- At least one second channel is drilled opening out facing the armature to be protected in order to control the path of the inhibiting solution along said armature respectively inside the aforementioned sheath.
- a remarkable characteristic of the invention resides in the fact that the inhibiting solution is introduced under pressure by making use of a high frequency reciprocating pump capable of producing a pulsed effect on the inhibiting solution.
- Figure 1 is a schematic view of an installation illustrating the method according to the invention.
- Figures 2 and 3 show on a larger scale a detail of the installation according to Figure 1, adapted to the protection of a sheathed frame.
- the reference 1 designates a prestressed concrete beam.
- the reinforcements 2 to be protected against the effects of oxidation can be placed in a sheath which has not been explicitly reproduced in FIG. 1.
- this sheath is visible and is designated by the reference 3, and a cement grout coats the reinforcements 2.
- a channel 4 is drilled in the mass of concrete up to the immediate vicinity of the reinforcements 2 and when a sheath is present. This drilling is also done through this sheath.
- a high frequency alternating pulsating pump suitable for the application of the method according to the invention is shown schematically in the various figures by the reference 5.
- Such a pump is developed so that a sealed enclosure is formed allowing to put in alternative compression the corrosion inhibiting solution.
- the device known under the name of "sonotrode” makes it possible to put the inhibiting solution in overpressure and in depression and this at a sufficiently high frequency so that a pulsating effect of the liquid is obtained.
- This pulsating effect of the liquid promotes its penetration into the interstices and microcracks present in the concrete near the reinforcements to be protected.
- the ultrasonic transmitter has an injection tube 6 equipped externally with means which make it possible to achieve absolute sealing with respect to the channel 4 through which the liquid is injected.
- the compression chamber is given the reference 7.
- the inhibiting solution enters the ultrasonic emitter through line 8, while the coolant of the compression enclosure reaches the emitter through line 9.
- the cooling solution of the compression chamber leaves the ultrasonic emitter through line 10 and the corrosion inhibiting liquid through line 11 to the overflow tank 12.
- the circulation of a coolant is necessary in order to avoid overheating and possible degradation of the corrosion inhibiting liquid.
- Ultrasound created by the high power ultrasonic transmitter which is used in the context of the method according to the invention has an additional effect.
- the ultrasonic waves generated by the ultrasonic transmitter are powerful enough to create a cavitation effect in the liquid. This cavitation effect makes it possible to clear the entrances leading to the interstices and microcracks present in the concrete.
- the ultrasonic acoustic waves cause vibration inside these interstices and these microcracks and by the same allow the opening and closing of these at the frequency of the acoustic wave. This phenomenon promotes the advancement of the liquid in these interstices and microcracks.
- the channels 4 ′ make it possible to control the path of the inhibiting solution along the reinforcements 2, respectively inside the sheath 3.
- the method therefore makes it possible to evaluate the porosity of the mass 13 of the existing injection mortar. If it can be concluded that the said grout is either non-existent or very porous, it is possible, after injection of the inhibiting solution, to inject via the conduits (4), and this by conventional means or by the process which has just be described, a cement-based micro-mortar.
Landscapes
- Architecture (AREA)
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Working Measures On Existing Buildindgs (AREA)
- Bridges Or Land Bridges (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Reinforcement Elements For Buildings (AREA)
- Fuel-Injection Apparatus (AREA)
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP95870020A EP0733757B1 (de) | 1995-03-06 | 1995-03-06 | Verfahren zum Schützen gegen Oxydations-Effekte von in Beton eingebettete Bewährungselemente |
PT95870020T PT733757E (pt) | 1995-03-06 | 1995-03-06 | Processo de proteccao contra os efeitos da oxidacao das armaduras embebidas numa massa de betao |
AT95870020T ATE202613T1 (de) | 1995-03-06 | 1995-03-06 | Verfahren zum schützen gegen oxydations-effekte von in beton eingebettete bewährungselemente |
ES95870020T ES2158065T3 (es) | 1995-03-06 | 1995-03-06 | Procedimiento de proteccion contra los efectos de la oxidacion sobre unas armaduras activas embebidas en una masa de hormigon. |
DK95870020T DK0733757T3 (da) | 1995-03-06 | 1995-03-06 | Fremgangsmåde til beskyttelse imod oxideringseffekter på aktiv armering indlejret i beton |
DE69521492T DE69521492T2 (de) | 1995-03-06 | 1995-03-06 | Verfahren zum Schützen gegen Oxydations-Effekte von in Beton eingebettete Bewährungselemente |
US08/709,678 US5840247A (en) | 1995-03-06 | 1996-09-09 | Process for the protection of active reinforcements embedded in a concrete mass |
GR20010401316T GR3036465T3 (en) | 1995-03-06 | 2001-08-30 | Method for protecting concrete-embedded reinforcing elements against oxidation effects |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP95870020A EP0733757B1 (de) | 1995-03-06 | 1995-03-06 | Verfahren zum Schützen gegen Oxydations-Effekte von in Beton eingebettete Bewährungselemente |
US08/709,678 US5840247A (en) | 1995-03-06 | 1996-09-09 | Process for the protection of active reinforcements embedded in a concrete mass |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0733757A1 true EP0733757A1 (de) | 1996-09-25 |
EP0733757B1 EP0733757B1 (de) | 2001-06-27 |
Family
ID=26140792
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95870020A Expired - Lifetime EP0733757B1 (de) | 1995-03-06 | 1995-03-06 | Verfahren zum Schützen gegen Oxydations-Effekte von in Beton eingebettete Bewährungselemente |
Country Status (8)
Country | Link |
---|---|
US (1) | US5840247A (de) |
EP (1) | EP0733757B1 (de) |
AT (1) | ATE202613T1 (de) |
DE (1) | DE69521492T2 (de) |
DK (1) | DK0733757T3 (de) |
ES (1) | ES2158065T3 (de) |
GR (1) | GR3036465T3 (de) |
PT (1) | PT733757E (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011091862A1 (fr) | 2010-02-01 | 2011-08-04 | Pmd-Ateav Systems Sprl | Procede et systeme d'injection de liquide dans un materiau poreux |
EP2885452A4 (de) * | 2012-08-14 | 2016-05-11 | David W Whitmore | Korrosionsschutz von kabeln in einer betonstruktur |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6170209B1 (en) * | 1996-11-05 | 2001-01-09 | University Of Maine | Prestressing system for wood structures and elements |
FR2818274B1 (fr) * | 2000-12-18 | 2003-02-14 | Alto Btp | Procede de protection, de reparation et de consolidation d'ouvrages d'arts comportant des elements metalliques inclus dans une matrice en beton, platre, ciment ou mortier |
US6960320B1 (en) * | 2004-04-15 | 2005-11-01 | Lamplight Farms, Inc. | Oil burning lamps and related systems |
US7892601B1 (en) | 2006-11-14 | 2011-02-22 | Cortec Corporation | Corrosion inhibiting powders and processes employing powders |
US8800224B1 (en) | 2006-11-14 | 2014-08-12 | Cortec Corporation | Corrosion inhibiting vapor for use in connection with encased articles |
US8603603B2 (en) | 2011-02-07 | 2013-12-10 | Cortec Corporation | Corrosion inhibiting systems |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2346879A (en) * | 1941-09-30 | 1944-04-18 | Louis S Wertz | Apparatus for filling cracks in concrete masonry structures |
FR2116618A5 (en) * | 1970-12-01 | 1972-07-21 | Conin Gilbert | Repairing cracked concrete beams - by injecting epoxy resin |
GB1480718A (en) * | 1975-12-02 | 1977-07-20 | Balfour Beatty Ltd | Artificial and natural structures |
EP0300956A1 (de) * | 1987-07-24 | 1989-01-25 | HILTI Aktiengesellschaft | Verfahren zur Verfestigung gerissener Bauteile |
WO1992020902A1 (en) * | 1991-05-22 | 1992-11-26 | Ingvar Bogdanoff | A rock or concrete injection method and a device for performing the method |
-
1995
- 1995-03-06 ES ES95870020T patent/ES2158065T3/es not_active Expired - Lifetime
- 1995-03-06 EP EP95870020A patent/EP0733757B1/de not_active Expired - Lifetime
- 1995-03-06 PT PT95870020T patent/PT733757E/pt unknown
- 1995-03-06 DE DE69521492T patent/DE69521492T2/de not_active Expired - Lifetime
- 1995-03-06 DK DK95870020T patent/DK0733757T3/da active
- 1995-03-06 AT AT95870020T patent/ATE202613T1/de active
-
1996
- 1996-09-09 US US08/709,678 patent/US5840247A/en not_active Expired - Lifetime
-
2001
- 2001-08-30 GR GR20010401316T patent/GR3036465T3/el unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2346879A (en) * | 1941-09-30 | 1944-04-18 | Louis S Wertz | Apparatus for filling cracks in concrete masonry structures |
FR2116618A5 (en) * | 1970-12-01 | 1972-07-21 | Conin Gilbert | Repairing cracked concrete beams - by injecting epoxy resin |
GB1480718A (en) * | 1975-12-02 | 1977-07-20 | Balfour Beatty Ltd | Artificial and natural structures |
EP0300956A1 (de) * | 1987-07-24 | 1989-01-25 | HILTI Aktiengesellschaft | Verfahren zur Verfestigung gerissener Bauteile |
WO1992020902A1 (en) * | 1991-05-22 | 1992-11-26 | Ingvar Bogdanoff | A rock or concrete injection method and a device for performing the method |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011091862A1 (fr) | 2010-02-01 | 2011-08-04 | Pmd-Ateav Systems Sprl | Procede et systeme d'injection de liquide dans un materiau poreux |
RU2524582C2 (ru) * | 2010-02-01 | 2014-07-27 | ПМД-АТЕАВ Системс СПРЛ | Способ и система для нагнетания жидкости в пористый материал |
US8911835B2 (en) | 2010-02-01 | 2014-12-16 | Pmd-Ateav Systems Sprl | Method and system for injecting liquid in a porous material |
EP2885452A4 (de) * | 2012-08-14 | 2016-05-11 | David W Whitmore | Korrosionsschutz von kabeln in einer betonstruktur |
Also Published As
Publication number | Publication date |
---|---|
ATE202613T1 (de) | 2001-07-15 |
EP0733757B1 (de) | 2001-06-27 |
PT733757E (pt) | 2001-12-28 |
US5840247A (en) | 1998-11-24 |
GR3036465T3 (en) | 2001-11-30 |
DK0733757T3 (da) | 2001-10-29 |
ES2158065T3 (es) | 2001-09-01 |
DE69521492D1 (de) | 2001-08-02 |
DE69521492T2 (de) | 2002-06-06 |
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