EP0656571A1 - Entwicklungsvorrichtung und Bilderzeugungsgerät hiermit - Google Patents

Entwicklungsvorrichtung und Bilderzeugungsgerät hiermit Download PDF

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Publication number
EP0656571A1
EP0656571A1 EP93309647A EP93309647A EP0656571A1 EP 0656571 A1 EP0656571 A1 EP 0656571A1 EP 93309647 A EP93309647 A EP 93309647A EP 93309647 A EP93309647 A EP 93309647A EP 0656571 A1 EP0656571 A1 EP 0656571A1
Authority
EP
European Patent Office
Prior art keywords
developer
hopper
photosensitive body
transporting
developing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP93309647A
Other languages
English (en)
French (fr)
Inventor
Noboru Katakabe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to EP93309647A priority Critical patent/EP0656571A1/de
Publication of EP0656571A1 publication Critical patent/EP0656571A1/de
Withdrawn legal-status Critical Current

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Classifications

    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/082—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer for immersion
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
    • G03G15/0877—Arrangements for metering and dispensing developer from a developer cartridge into the development unit
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
    • G03G15/0887—Arrangements for conveying and conditioning developer in the developing unit, e.g. agitating, removing impurities or humidity
    • G03G15/0891—Arrangements for conveying and conditioning developer in the developing unit, e.g. agitating, removing impurities or humidity for conveying or circulating developer, e.g. augers
    • G03G15/0893—Arrangements for conveying and conditioning developer in the developing unit, e.g. agitating, removing impurities or humidity for conveying or circulating developer, e.g. augers in a closed loop within the sump of the developing device
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/09—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer using magnetic brush
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00—Apparatus for electrophotographic processes
    • G03G2215/00004—Handling of entire apparatus
    • G03G2215/00012—Upright positioning as well as horizontal positioning for image forming

Definitions

  • the present invention relates to an electrophotographic image forming apparatus for use in a copying machine, a laser printer, or the like.
  • a developing device or an image forming apparatus of this type is disclosed in Japanese Laid-Open Patent Publication No. 3-101784 and Japanese Laid-Open Patent Publication No. 3-282488.
  • FIG 12 shows an image forming apparatus disclosed in Japanese Laid-Open Patent Publication No. 3-101784.
  • this image forming apparatus has a hopper 309 for accommodating a toner.
  • the hopper 309 is positioned behind a developing sleeve 308 in the vicinity of a photosensitive body 301 .
  • the toner in the hopper 309 is stirred by a toner stirrer 311 provided in the hopper 309 , scraped up to a toner supply hole 309a disposed on the side of the developing sleeve 308 , and supplied to the developing sleeve 308 via the toner supply hole 309a .
  • the developing sleeve 308 carries a supplied toner on its surface.
  • the toner After the thickness of the toner is regulated by pressure of an elastic blade, the toner is opposed to the surface of the photosensitive body 301 which has been exposed to light, and an electrostatic latent image formed on the surface of the photosensitive body 301 is developed with the toner.
  • the hopper 309 for accommodating the developer occupies a large portion of the developing device 303 . Therefore, the diameter of the developing device 303 can be shortened only to a limited extent. As a result, an image forming section becomes a large one, together with the above developing device 303 and other numerous image developing elements disposed around the hopper 309 . This is disadvantageous in arranging a compact apparatus required especially for personal uses.
  • an image developing unit pulled out of the main body is handled in various positions, such as the axial line of the developing sleeve 308 is turned vertically, or the upper portion of the developing device 303 is inclined transversally or downwards.
  • the apparatus is not necessarily used in one specified position.
  • the developing device 303 is turned in various directions as above.
  • the particles of the developer concentrate in the lower side by the gravity effect, if the axial line of the developing sleeve 308 inclines or turns vertically, because the developer can move freely in the hopper 309 and about the developing sleeve 308 .
  • FIG 13 shows an image forming apparatus disclosed in the Japanese Laid-Open Patent Publication No. 3-282488.
  • the image forming apparatus has a circulating transporting path for transporting circularly the developer, behind a developing sleeve 402 .
  • the circulating transporting path comprises a developer transporting path 408 and a developer transporting path 409 .
  • the developer transporting path 408 is disposed along the developing sleeve 402 .
  • a toner supply path 420 extending from a hopper 417 located in a rear portion is connected with a part of the developer transporting path 409 .
  • a screw which can hold the developer well is adopted as a developer transporting body in the circulating transporting path for distributing the developer circularly.
  • a large space is opened about the developing sleeve 402 in a portion facing the developing sleeve 402 of the circulating transporting path. Accordingly, a large idle space is formed between the screw and the developing sleeve 402 of the developer transporting path 408 , where the developer can move freely without being held by the screw or the developing sleeve 402 . In such a space, the particles of developer concentrate in the lower side depending on the changes of position of developing device, resulting in a poorly developed image or a failure of development.
  • the developer once supplied in the developer circulating path from the hopper 417 is continued to be transported in the developer transporting path until it is used for development. This makes a part of developer deteriorate suddenly, which makes a stable development impossible. Also, in the case where the amount of developer consummation in a developing place differs extremely in one developing operation from another, the developer clogs in the course of developer circulating path.
  • the developer is poured into the hopper 417 from a developer refill container when the developer in the hopper 417 is used up.
  • the developer refill container is attached to the hopper, or a mouth of the developer refill container is put over a developer supply opening of the hopper 417 .
  • a stable development is possible only when the supplied developer reaches uniformly in the whole range of a portion along the developing sleeve 402 , while being transported gradually in the developer transporting path. Accordingly, it is arranged to perform an initializing operation for driving the developing device for a predetermined time period after the developer is supplied.
  • the time period is needed for the initializing operation in addition to supply of developer. It is inconvenient for the operator to wait for the start of the image forming operation for the predetermined time period after the supply of the developer.
  • a developing device provided along a photosensitive body, includes: a hopper for accommodating and supplying a developer; a developer carrier member for transporting the developer carried on a surface thereof to a developing place; and a developer circulating path for circulating the developer between the hopper and the developer carrier member.
  • the developer circulating path includes a part of the hopper and a forward path and a backward path both of which extend from the hopper along the photosensitive body, the forward path and the backward path respectively have spaces independent of each other, and in each of the spaces a developer transporting unit is provided for holding the developer therein and transporting the developer.
  • a developer transporting ability for feeding the developer from the hopper to the forward path is larger than a developer transporting ability of the developer carrier member.
  • each of the developer transporting unit includes a screw, and the screw located in the forward path extends in the hopper.
  • the developer transporting unit of the forward path does not reach a connecting portion for connecting one end of the forward path to one end of the backward path, and the developer transporting unit of the backward path reaches the connecting portion.
  • the developer includes a magnetic toner
  • the developing device further includes a magnetic field forming unit for forming a magnetic field between the developer circulating path and the developing place, and the magnetic field is strong enough to cause a magnetic force at least capable of holding the developer against the gravity.
  • the magnetic field formed by the magnetic field forming unit reaches at least a space including the developer transporting unit on the side of the developer carrier member.
  • the magnetic field forming unit is a magnet for development located in the developer carrier member.
  • the hopper includes a refill port to which a developer refill container for refilling the developer into the hopper is attached, and a stirrer, located in the hopper, for stirring the developer in conjunction with the developer transporting unit; and the developing device includes a control circuit for controlling the stirrer to stir the developer in the hopper when the developer is refilled from the developer refill container, and for controlling the developer transporting unit to transport the developer in the developer circulating path to a developer supply opening through which the developer is supplied from the developer circulating path to the developer carrier member.
  • the developer refill container includes: a stirring member therein; and a coupling portion for connecting a rotation axis of the stirring member and a rotation axis of the stirrer of the hopper to each other by attaching the developer refill container to the refill port and for disconnecting the rotation axis of the stirring member and the rotation axis of the stirrer of the hopper from each other by detaching the developer refill container from the refill port.
  • an image forming apparatus includes: a photosensitive body on a surface of which an electrostatic latent image is formed; a developing device for developing the electrostatic latent image, including: a hopper for accommodating a developer and supplying the developer, located at one end of the photosensitive body in the longitudinal direction; a developer carrier member for transporting the developer carried on a surface thereof to a developing place; and a developer circulating path, including a part of the hopper, for circulating the developer between the hopper and the developing place; a cleaner for removing a residual developer from the surface of the photosensitive body, the cleaner being in contact with the surface of the photosensitive body; and a residual developer restoring unit for restoring the residual developer removed by the cleaner to the hopper.
  • an image forming apparatus includes: a photosensitive body on a surface of which an electrostatic latent image is formed; a developing device for developing the electrostatic latent image, including: a hopper for accommodating a developer and supplying the developer, located at one end of the photosensitive body in the longitudinal direction; and a developer circulating path, including a part of the hopper, for circulating the developer between the hopper and a part of the surface of the photosensitive body, the part of the surface functioning as a developer carrier member for transporting the developer carried on a surface thereof to a developing place; a cleaner for removing a residual developer from the surface of the photosensitive body, the cleaner being in contact with the surface of the photosensitive body; and a residual developer restoring unit for restoring the residual developer removed by the cleaner to the hopper.
  • the forward path and the backward path of the developer circulating path have respective spaces independent of each other.
  • a developer transporting unit is provided for holding the developer therein and transporting it.
  • the particles of the developer in the developer transporting unit do not flow freely or gather unevenly, even if the device is inclined in various directions. So, the proper transportation of the developer to the developing place is maintained in this way.
  • the developer is returned to the hopper and released therein by the developer transporting unit at each time having completed one circulation. Accordingly, the developer does not clog in the course of circulation, without being affected by the variance of the amount of developer consumed in the developing place.
  • the magnetic field is formed by the magnetic field forming unit so that the developer is held by magnetic force. Accordingly, even if the apparatus body is rocked or if the position of the body is changed, the developer does not gather in one side.
  • the developer transporting unit is continuously operated in conjunction with the developer supply operation by the hopper till the developer supplied in the hopper reaches at least the developer supply opening. Accordingly, the developing operation can be started immediately after the developer is refilled.
  • the hopper is located at one end of the photosensitive body in the longitudinal direction, and the forward path and the backward path are located in parallel with and in contact with the photosensitive body.
  • the residual developer restoring unit is provided in the hopper. This residual developer restoring unit restores the residual developer collected by cleaning so as to reuse the developer. Accordingly, space for storing the recovered developer is not required.
  • the invention described herein makes possible the advantages of (1) providing a developing device and an image forming apparatus which are simply constructed and can be downsized easily, (2) providing a developing device and an image forming apparatus capable of performing stable image formation even immediately after the device body is inclined in various directions, (3) providing a developing device, in the case of making image forming elements like a photosensitive body and the developing device into a unit and making the unit detachable from the main body of the image forming apparatus, capable of performing proper image formation immediately after the unit is attached to the main body, irrespective of the attitude of the developing device outside the main body, (4) providing a developing device capable of performing development immediately after the developing device is refilled with a developer, and (5) providing a small-sized image forming apparatus having a simple structure and capable of recovering the developer remaining on a photosensitive body after transference and of reusing it.
  • Figure 1 is a cross-sectional view showing an image forming apparatus or Example 1 according to the present invention.
  • Figure 2 is a perspective view of the image forming apparatus of Example 1.
  • Figure 3 is a partially cutaway perspective view of a developing device according to the present invention.
  • Figure 4A is a cross sectional view of a developing device shown in Figure 3 seen from above.
  • Figure 4B is a cross sectional view of another developing device according to the present invention seen from above.
  • Figure 5 is a top plan view showing a part of an image forming apparatus of Figure 3 on the hopper side.
  • Figure 6 is a longitudinal sectional view of a hopper of the image forming apparatus of Figure 3 .
  • Figure 7 is a longitudinal sectional view of a part of the image forming apparatus of Figure 3 seen from the front.
  • Figure 8A is a cross-sectional view showing a developer refill container.
  • Figure 8B is a top plan view showing the developer refill container.
  • Figure 9 is a cross-sectional view of an image forming unit of the image forming apparatus of Figure 1 .
  • Figure 10 is a block view of a control circuit of the image forming apparatus of Figure 1 .
  • Figure 11 is a cross-sectional view of an image forming unit of an image forming apparatus of Example 2 according to the present invention.
  • Figure 12 is a cross-sectional view of a conventional image forming apparatus.
  • Figure 13 is a cross-sectional view showing another conventional image forming apparatus.
  • Figure 1 is a cross-sectional view showing an image forming apparatus seen from the side
  • Figure 2 is a perspective view showing the same.
  • a developing device according to the present invention is provided in a simple and compact image forming apparatus suitable for personal uses, which is especially connected to a personal computer.
  • this image forming apparatus has a case 100 , an image forming unit 200 , a charger 300 , a printer head 400 , a transfer roller 500 , and a fixing device 600 .
  • the image forming unit 200 includes a photosensitive body 1 , a developing device 2 , a cleaner 3 and a drive mechanism 4 .
  • the photosensitive body 1 rotates in the direction of an arrow A .
  • the charger 300 , the printer head 400 , the developing device 2 , the transfer roller 500 and the cleaner 3 are disposed in this order around the circumference of the photosensitive body 1 in the direction of the arrow A .
  • the drive mechanism 4 including a motor (not shown) starts a driving operation, and each of the components connected to the drive mechanism 4 operates.
  • the photosensitive body 1 starts rotating in the direction shown by the arrow A .
  • the charger 300 is turned ON to supply a predetermined amount of charge to the photosensitive body 1 , and uniformly charges the photosensitive body 1 so that the surface potential thereof is approximately -550 V, for example.
  • an image signal is supplied to the printer head 400 .
  • the charged surface is successively irradiated with light by the printer head 400 in accordance with the image signal.
  • an electrostatic latent image is formed on the photosensitive body 1 .
  • the electrostatic latent image formed on the photosensitive body 1 is developed by the developing device 2 , whereby a developer image is formed on the photosensitive body 1 . This developing operation will be described later in detail.
  • a recording paper 700 sandwiched between the transfer roller 500 and the photosensitive body 1 , is fed one after another.
  • a bias voltage e.g., approximately +1 kv
  • a negatively charged developer on the photosensitive body 1 is transferred onto the recording paper 700 .
  • the recording paper 700 on which the developer image is transferred passes through the fixing device 600 , and the developer image is thermally fixed therein. Thereafter, the recording paper 700 is discharged from the image forming apparatus.
  • the photosensitive body 1 On the other hand, a part of a developer remaining on the photosensitive body 1 after the transfer operation is removed by the cleaner 3 .
  • the photosensitive body 1 thus cleaned returns to the charge position again, and is ready to repeat the above-mentioned operation again. After completing an image forming operation for one sheet of recording paper 700 , the photosensitive body 1 stops. Further, according to the present example, the removed developer is collected and reused, as described later.
  • a paper supply slit 101 for manual feeding is disposed at a position corresponding to a transfer section between the photosensitive body 1 and the transfer roller 500 on the external surface of the case 100 .
  • the paper supply slit 101 has a paper guide 110 and a paper feeding rollers 112 .
  • the paper feeding rollers 112 rotates so as to send the recording paper 700 to the transfer section with a predetermined timing in a series of operations of the image forming apparatus as described above.
  • a paper feeding path 102 extending from the paper supply slit 101 is disposed between the image forming unit 200 and the external surface of the case 100 having the paper supply slit 101 .
  • the recording paper 700 supplied from the paper supply slit 101 , is transported to the transfer section via the paper feeding path 102 , as shown by an arrow B .
  • a transporting path 103 for transporting the recording paper 700 from the transfer section to the fixing device 600 is disposed on the downstream side of the transportation of the recording paper 700 of the transfer section.
  • a paper discharge slit 104 is disposed on the external surface of the case 100 , at a position corresponding to the fixing device 600 .
  • a paper discharge path 105 for transporting the recording paper 700 from the fixing device 600 to the paper discharge slit 104 is disposed.
  • the shape of the case 100 is substantially a rectangular parallelopiped and has six planes.
  • two planes can be selectively used for placing. That is, a plane 120 opposed to the plane on which the paper supply slit 101 is disposed and a plane 130 , which is adjacent to the plane 120 , among four planes surrounding an axis of the photosensitive body 1 .
  • the paper supply slit 101 is disposed on the side of the plane opposed to the plane 120 so as to be close to the plane 130
  • the paper discharge slit 104 is disposed on the plane opposite to the plane 120 so as to be away from the plane 130 . In this way, the recording paper 700 can be easily discharged irrespective of whether the plane 120 or 130 is made a placing plane.
  • the paper guide 110 has a slit 111 extending in parallel with an axial direction of the photosensitive body 1 . This makes it possible to supply and discharge the recording paper 700 , irrespective of whether the plane 120 or 130 is selected as a placing plane. In the case where the plane 120 is selected, the recording paper 700 is guided and fed in the direction shown by the solid line C . In the case where the plane 130 is selected, the recording paper 700 is guided and fed through the slit 111 in the direction shown by the broken line D .
  • the planes 120 and 130 respectively have projections at corners thereof. Because of this, the image forming apparatus is stably placed. These projections 140 and 150 are preferably made of rubber or the like, for preventing slip.
  • An open-and-close section 160 (upper right portion in Figure 1 has a paper feeding section including the paper feeding path 102 , the paper transporting path 103 , and the paper discharge path 105 and the like, in addition to the transfer roller 500 , and the fixing device 600 .
  • This open-and-close section can be opened for removing jammed paper, repairing the apparatus in the event of a failure and the like.
  • the open-and-close section 160 is rotatable in the direction of an arrow E around a shaft 162 extending in parallel with the axial direction of the photosensitive body 1 .
  • the right hand side of the image forming unit 200 shown in Figure 1 i.e., the open-and-close section 160
  • the image forming unit 200 can be detached in the direction of an arrow F through the opening formed by this release.
  • the detaching direction is freely set, depending on the arrangement of other elements and the open-and-close structure of each section of the case 100 .
  • a conventional photosensitive body is used in the present invention. However, there is no particular restriction in the type of the photosensitive body 1 .
  • Figure 3 is a partially cutaway perspective view of the developing device 2
  • Figure 4A is a cross-sectional view of the same seen from above.
  • the developing device 2 has a hopper 21 , a developer transporting pipe 22 , and a recovering roller 25 .
  • the hopper 21 accommodates and supplies the developer.
  • the developer transporting pipe 22 for transporting the developer supplied from the hopper 21 .
  • the recovering roller 25 forms a developer image by recovering the extra particles of developer.
  • the developer used for development is transported from the hopper 21 to the surface of the photosensitive body 1 through the developer transporting pipe 22 and arbitrarily supplied both to an image area and a non-image area on the photosensitive body 1 .
  • the developer supplied to the photosensitive body 1 is kept in a developing place 23 , a portion between the photosensitive body 1 and the recovering roller 25 .
  • an AC electric field is formed in addition to a DC electric field. Because of this, the developer supplied to the non-image area and the extra part of developer supplied to the image area are recovered by the recovering roller 25 . Thus, the proper amount of developer is adhered only to the image area, whereby development is performed.
  • Figure 5 shows an enlarged view of the hopper 21 and its vicinity.
  • Figure 6 is a longitudinal sectional view of the hopper 21 seen from the side.
  • Figure 7 is a longitudinal sectional view of the hopper 21 portion, including the cleaner 3 , seen from the front.
  • the hopper 21 is arranged outside of the edge in the longitudinal direction of the photosensitive body 1 .
  • the hopper 21 has a developer refill port 213 in its upper portion, through which the developer is supplied into the hopper 21 .
  • a fit groove 215 in the shape of key is provided on the internal side plane of the developer refill port 213 .
  • a stirring blade 211 which rotates around a rotation shaft 210 vertically extending is disposed.
  • the rotation shaft 210 extends towards the lower outside of the hopper 21 .
  • a gear 45 is disposed on the bottom edge of the rotation shaft 210 , and a coupling 216 is disposed on the top edge thereof.
  • a cover 214 is disposed over the developer refill port 213 .
  • the hopper 21 has a developer outlet 212a for supplying the developer to the developer transporting pipe 22 , and a developer inlet 212b for receiving the developer returning to the hopper 21 from the developer transporting pipe 22 without being used for development.
  • a developer refill container 800 shown in Figure 8A is used for refilling the developer in the hopper 21 .
  • the developer refill container 800 has a cylindrical shape. On the bottom thereof, two developer discharge outlets 820 are disposed in the circumferential direction as shown in Figure 8B . Further, the developer refill container 800 has a cap 810 on its bottom, whereby these developer discharge outlets 820 are covered.
  • the cap 810 has a stirring blade 812 rotatable around a rotation shaft 811 in the developer refill container 800 , and the cap 810 itself is rotatable around the rotation shaft 811 .
  • the cap 810 has openings 813 corresponding to the developer discharge outlets 820 . When these openings 813 fit in the developer discharge outlets 820 , the developer in the developer refill container 800 can be discharged.
  • a coupling 815 connected to the rotation shaft 811 is provided, and projections 814 are formed on the periphery of the cap 810 .
  • the hopper 21 has a developer refill container detecting sensor (not shown in Figure 8A ) for detecting that the developer refill container 800 is attached to the hopper 21 .
  • a developer refill container detecting sensor (not shown in Figure 8A ) for detecting that the developer refill container 800 is attached to the hopper 21 .
  • sensors such as a photosensor and a limit switch are usable for this developer refill container detecting sensor, which makes it possible to detect the attachment of the developer refill container 800 to the hopper 21 , optically, electrically or mechanically.
  • the cover 214 is removed from the developer refill port 213 , and the developer refill container 800 is attached to the developer refill port 213 , whereby the developer is refilled in the hopper 21 .
  • the developer refill container 800 is fully pushed and revolved. Since the cap 810 is fixed, the cap 810 rotates with respect to the developer refill container 800 , whereby the openings 813 of the cap 810 are aligned with the developer discharge outlets 820 . In this way, the developer in the developer refill container 800 falls into the hopper 21 through the developer discharge outlets 820 and openings 813 .
  • the coupling 815 on the rotation shaft 811 of the developer refill container 800 is automatically connected to the coupling 216 on the rotation shaft 210 of the hopper 21 .
  • the stirring blade 812 in the developer refill container 800 is driven for rotation in association with the rotation of the stirring blade 211 in the hopper 21 .
  • the developer is smoothly moved from the developer refill container 800 to the hopper 21 . This makes the time required for refilling the developer shorter. As a result, the standby time for image forming is shortened.
  • the stirring blade 812 and the stirring blade 211 in the hopper 21 are simultaneously driven, the developer can be successively supplied to the hopper 21 and then transported to the developing place 23 . That is, the developer supplied to the hopper 21 is stirred and spread evenly by the stirring blade 211 .
  • This stirred developer is smoothly fed out into the developer transporting pipe 22 by means of a screw 24a disposed in a forward path 22a extending into the hopper 21 . In this way, the developer is stably transported. Since the supply and transportation of the developer are completed in a short period of time, it is possible to stably supply the developer to the developing place 23 for development without an initializing operation after the supply of the developer or standby time required for this operation. Accordingly, there is an advantage that the image forming operation can be started immediately after the developer is supplied.
  • the developer transporting pipe 22 has the forward path 22a for forwarding the developer from the hopper 21 , a backward path 22b for backwarding the developer once fed into this forward path 22a , and a connecting path 22c for connecting a first end of the forward path 22a and a first end of the backward path 22b .
  • the forward path 22a and the backward path 22b extend in parallel with the axial direction of the photosensitive body 1 .
  • the forward path 22a and the backward path 22b respectively have spaces independent of each other, and respectively extend from the hopper 21 in parallel with the axial direction of the photosensitive body 1 .
  • a second end of the forward path 22a is connected to the developer outlet 212a of the hopper 21
  • a second end of the backward path 22b is connected to the developer inlet 212b of the hopper 21 .
  • the forward path 22a , the backward path 22b , and the connecting path 22c form a continuous path for circulating the developer, including the hopper 21 as a part thereof. Since the developer transporting pipe 22 forms a closed space together with the photosensitive body 1 and the recovering roller 25 , any particles of the developer does not scatter out of the closed space.
  • the photosensitive body 1 functions as a developer carrier body for transporting the developer to the developing place 23 .
  • the forward path 22a has a developer supply opening 221 in a position opposed to the photosensitive body 1 , for supplying the developer directly to the surface of the photosensitive body 1 .
  • the developer supply opening 221 is large enough for the developer in a sufficient amount to be adhered both to an image area and a non-image area on the photosensitive body 1 .
  • the forward path 22a and the developer supply opening 221 are both provided beneath the photosensitive body 1 at an angle of about 45 degrees from the horizontal plane of the photosensitive body 1 . Due to this arrangement, the developer supplying condition remains almost the same, irrespective of whether the apparatus is placed on the plane 120 or on the plane 130 of the case 100 . Further, since the developer is always supplied to the photosensitive body 1 from below, whichever plane (i.e., the plane 120 or 130 ) is selected for placing, the excess supply of the developer caused by gravity can be prevented. Also, it avoids clogging the space with the particles of developer and thus applying extreme pressure to the developer.
  • Figure 9 is an enlarged longitudinal cross-sectional view of the developing device 2 and the vicinity thereof.
  • a sector-shaped magnet 26 is provided in the photosensitive body 1 .
  • a magnetic field as shown by broken lines in Figure 9 is formed by means of the magnet 26 and a cylindrical magnet 27 (described later) located in the recovering roller 25 .
  • the developer transported in the forward path 22a is attracted and adhered to the surface of the photosensitive body 1 , by a magnetic force of the magnetic field of the magnet 26 .
  • a magnetic monocomponent developer is used.
  • a screw 24a and a screw 24b are provided in the forward path 22a and the backward path 22b , respectively.
  • the screws 24a and 24b have a lead in the same direction with each other.
  • the inner wall of the screws 22a and 22b are adjacent to the periphery of the screws 24a and 24b , respectively.
  • a developer idle space 29 free from the transporting force of the screw 24a .
  • the developer idle space 29 is formed among the screw 24a in the forward path 22a , the photosensitive body 1 and the recovering roller 25 .
  • the developer is likely to flow without being caught therein, because it is free from the transporting force of the screw 24a or the carrying force of the photosensitive body 1 and the recovering roller 25 .
  • a magnetic field formed between the magnet 26 in the photosensitive body 1 and the magnet 27 in the recovering roller 25 is formed in this developer idle space 29 , and the strength of the magnetic field is set to a magnetic force strong enough to hold the developer against gravity.
  • the magnets 26 and 27 may be strengthen, or another magnet may be provided.
  • a guide plane 220 (a sidewall having a slope) is provided at the first end of the forward path 22a . This improves the transportation of the developer from the forward path 22a to the backward path 22b .
  • the width of the connecting path 22c connecting the forward path 22a and the backward path 22b is made larger than that of the forward path 22a , and the screw 24a is not provided in this portion. Accordingly, the developer transported to the first end of the forward path 22a by the screw 24a is pushed to the side of the backward path 22b , and the pushed developer is caught by the screw 24b and forwarded into the backward path 22b .
  • the screw 24a since a part of the screw 24a is removed at the first end of the forward path 22a where a part of the wall separating the forward path 22a from the backward path 22b is removed, and the connecting path 22c is widened therein, the developer forwarded to this place is smoothly delivered to the adjacent backward path 22b .
  • the transporting direction of the developer is reliably changed within a narrow space. If the screw 24a extends further closer to the guide plane 220 , the developer is compressed to the side wall before being delivered to the backward path 22b , causing the developer to clog.
  • the leads of the screws 24a and 24b are gradually enlarged so as to be larger at downstream than at upstream.
  • the developer transporting ability is appropriately made larger while being transported from the developer outlet 212a of the hopper 21 , via the forward path 22a and the backward path 22b , to the developer inlet 212b of the hopper 21 . That is, the developer receives more transporting force as it is traveling to the downstream, and finally released from the force when it is fed into the hopper 21 having a large capacity.
  • the lead of the screw 24a is constant in a position corresponding to the developer supply opening 221 . If the lead is not constant, the amount of the developer supplied to the photosensitive body 1 varies in the axial direction of the photosensitive body 1 , due to the difference in the transporting speed of the developer.
  • the screw 24a in the forward path 22a is provided so that a part thereof extends in the hopper 21 at the developer outlet 212a . This makes it possible to conveniently catch the developer in the hopper 21 and forward it reliably.
  • the developer transporting ability of the screw 24a is set so as to be larger than that of the photosensitive body 1 for transporting the developer to the developing place 23 .
  • the reason for this setting is as follows: In general, the developer transporting ability of the photosensitive body 1 is set so as to be sufficient for forming a whole surface solid black image. However, there is a possibility that the shortage of the developer supply amount is caused in the case where the developer transported through the developer transporting pipe 22 is decreased in amount while such a solid black image is repeatedly formed. The above-mentioned setting can avoid this shortage. Thus, an image density is stably maintained to be constant.
  • the setting of the developer transporting ability of the screws 24a and 24b can also be appropriately adjusted by modifying the diameter or driving speed of the screws 24a and 24b , in addition to the above-mentioned configuration of the leads.
  • the forward path 22a is always located above the backward path 22b , irrespective of whether the plane 120 or the plane 130 is selected for placing. Accordingly, it is possible to use gravity for changing the direction of transporting the developer in the connecting path 22c , and there is an advantage in that the developer does not clog.
  • the forward path 22a and the backward path 22b can be transposed with each other as shown in Figure 4B .
  • the forward path 22a is always located below the backward path 22b , irrespective of whether the plane 120 or the plane 130 is selected for placing. Accordingly, it is possible to take the developer positioned at the bottom of the hopper 21 for development. Either the plane 120 or the plane 130 can be always used for placing.
  • the rotation direction of the screw 24a and the screw 24b is opposite to the rotation direction thereof shown in Figure 4A . Accordingly, in the case shown in Figure 4B , an idle gear 43 shown in Figure 4A is unnecessary, and it is sufficient that the drive mechanism 4 directly drives a gear 44 by engaging a gear 42 connected to the screw 24b of the forward path 22b with a gear 44 connected to a rotation shaft of the recovering roller 25 . As shown in Figure 4B , the lead of the screws 24a and 24b is smaller on the side of forward path 22a and larger on the side of backward path 22b , and thereby the developer transporting ability is optimized. Also, the guide plane 220 is provided on the side of the forward path 22a in the connecting path 22c .
  • the hopper 21 is located at the first end of the longitudinal direction of the photosensitive body 1 , and the forward path 22a and the backward path 22b extend from the hopper 21 in parallel with the photosensitive body 1 . Accordingly, only the forward path 22a and the backward path 22b are located around the periphery of the photosensitive body 1 , and the hopper 21 is not located around the photosensitive body 1 . Further, the forward path 22a and the backward path 22b are formed at a distance as short as possible for transporting the developer. Therefore, the space occupied by the developing device 2 around the periphery of the photosensitive body 1 is greatly reduced, thus miniaturizing the image forming apparatus.
  • a voltage is applied to the recovering roller 25 for forming the above-mentioned AC electric field with the DC electric field superimposed.
  • an AC voltage having a peak-to-peak voltage of 1.8 KV and a frequency of 1.5 kHz with a DC voltage of -300 V superimposed is supplied to the recovering roller 25 , the surface potential of the photosensitive body 1 being approximately -550 V.
  • the developer on a non-image area is effectively attracted to be removed by using an electric force obtained by functioning as an AC electric field in addition to a DC electric field between the photosensitive body 1 and the recovering roller 25 .
  • the particles of the bottom part i.e., the part which is directly in contact with the surface
  • the particles of the upper part of the developer are in a relatively free condition or in a completely free condition. Therefore, the developer can be removed from the non-image area by vibrating the particles of the upper part of the developer by the electric field, and then colliding the particles against the stabilized particles of the bottom part. In this way, the developer adhering to the non-image area can be effectively attracted to the side of the recovering roller 25 and removed.
  • the magnetic field as shown in Figure 9 is formed by means of the magnet 26 in the photosensitive body 1 and the cylindrical magnet 27 in the recovering roller 25 .
  • the developer adhering to the non-image area can be effectively attracted to the side of the recovering roller 25 and removed by means of this magnetic field.
  • the developer on the recovering roller 25 thus removed from the non-image area is recovered in the forward path 22a by the rotation of the recovering roller 25 .
  • the recovering roller 25 rotates in the direction shown by an arrow G .
  • a recovering blade 251 is located between the recovering roller 25 and the forward path 22a .
  • the developer attracted by the recovering roller 25 is removed from the recovering roller 25 by the recovering blade 251 .
  • the recovering blade 251 also seals the space between the developer supply opening 221 and the recovering roller 25 so as to prevent the developer from flowing out from this space.
  • an idle gear 43 provided on the drive mechanism 4 rotates.
  • the idle gear 43 is engaged with a gear 44 provided at one end of the shaft of the recovering roller 25 .
  • the shaft of the recovering roller 25 rotates in the direction shown by the arrow G at a predetermined rotational ratio with respect to the idle gear 43 .
  • the idle gear 43 is engaged with the gear 42 provided at one end of the shaft of the screw 24a , and the gear 42 is directly engaged with a gear 41 provided at one end of the shaft of the screw 24b . Accordingly, by the rotation of the idle gear 43 , the shaft of the screw 24a rotates in the direction shown by an arrow H , and the shaft of the screw 24b rotates in the direction shown by an arrow I . Namely, these two shafts rotate in directions opposite to each other at a predetermined rotational ratio. The developer is transported in the opposite direction to each other by this rotation, since the direction of the lead of the screw 24a is the same as that of the screw 24b .
  • a gear 46 is provided at the other end of the shaft of the screw 24a , as shown in Figures 3 and 4 .
  • the gear 46 engages the gear 45 provided on the rotation shaft 210 of the hopper 21 , serving as a worm gear.
  • the stirring blade 211 of the hopper 21 rotates simultaneously with the rotation of the shaft of the screw 24a .
  • the stirring blade 812 of the developer refill container 800 rotates simultaneously with the rotation of the stirring blade 211 of the hopper 21 .
  • the developer in the hopper 21 is fed into the forward path 22a by the screw 24a , while being stirred by the stirring blade 211 .
  • the developer thus fed into the forward path 22a is always supplied to the recovering roller 25 and the photosensitive body 1 opposed to the forward path 22a through the developer supply opening 221 .
  • an extra portion of the developer is continuously forwarded by the screw 24a , and fed into the backward path 22b through the connecting path 22c located opposite to the hopper 21 . Thereafter, the developer is transported in the backward path 22b in the direction opposite to that of the developer supply path 22a , and returns to the hopper 21 again.
  • the developer circulating in the developer transporting pipe 22 returns to the hopper 21 at each circulation and is mixed with the developer contained in the hopper 21 . Consequently, the developer can be supplied in a homogeneous state at all times. That is, the developer which is returned to the hopper 21 is mixed with the developer contained in the hopper 21 so as to have a homogeneous quality and the mixed developer is used for subsequent development. Because of this advantage, there is no possibility that a part of the developer rapidly deteriorates due to repeated use. In addition, repeatedly used developer is uniformly dispersed in the developer contained in the hopper 21 . Thus, stable development is ensured.
  • the cleaner 3 has a cleaning blade 31 contacting the surface of the photosensitive body 1 .
  • the cleaning blade 31 removes the residual developer after transfer operation from the surface of the photosensitive body 1 .
  • the cleaner 3 also has a seal 32 for sealing the developer which is subject to cleaning and gathered.
  • the cleaner 3 has a developer restoring path 33 extending in parallel with the axial direction of the photosensitive body 1 .
  • a screw 34 for transporting the developer is provided adjacent to a side wall. Since the amount of developer transported by the screw 34 is extremely small, a simple structure using a coil spring or the like is adaptable for the screw 34 .
  • the screw 34 is connected to the drive mechanism 4 .
  • one end of the developer restoring path 33 is connected to the hopper 21 , and the developer transported by the screw 34 is restored in the hopper 21 .
  • the developer recovered by the cleaning blade 31 is gathered to the developer restoring path 33 , sequentially transported by the screw 34 driven for rotation in conjunction with the photosensitive body 1 and the like, and then restored in the hopper 21 .
  • a space for accommodating the residual developer gathered by the cleaner 3 is unnecessary, and this is effective for realizing a small-sized apparatus. Further, it is possible to effectively consume the developer in a simplified apparatus, since the troublesome process such as discarding the gathered residual developer is not required.
  • the drive mechanism 4 includes a motor (not shown). This motor drives and rotates the stirring blade 211 in the hopper 21 , the screws 24a and the screw 24b in the developer transporting pipe 22 , and the recovering roller 25, in addition to the photosensitive body 1 , the transfer roller 500 and a heat roller 610 in the fixing device 600 .
  • the type of the charger 300 is not particularly limited.
  • the present invention employs a corona charger.
  • a solid image scanning method in which an image exposure is performed by arranging light emitting elements (LED) or liquid crystal shutters, can be used.
  • LED light emitting elements
  • liquid crystal shutters a solid image scanning method, in which an image exposure is performed by arranging light emitting elements (LED) or liquid crystal shutters.
  • a laser scanner which does not use mechanical scanning is used.
  • a printer head which performs scanning by deflecting a laser beam can be used.
  • the transfer roller 500 is located on the side where the paper supply slit 101 and the like is located, with respect to the photosensitive body 1 .
  • the transfer roller 500 is always pressed so as to be in contact with the photosensitive body 1 so that a bias voltage for transfer is applied, if required.
  • the transfer roller 500 rotates in the direction shown by an arrow J as shown in Figure 1 .
  • the fixing device 600 has a heat roller 610 having a shaft which is in parallel with that of the photosensitive body 1 .
  • a rotation roller 620 is provided opposed to the heat roller 610 .
  • the recording paper 700 after the transfer operation is fed between the heat roller 610 and the rotation roller 620 via the transporting path 103 .
  • the heat roller 620 is rotated in the direction shown by an arrow K by the drive mechanism 4 , as shown in Figure 1 .
  • the fixing device 600 is provided in a position which is away from the photosensitive body 1 , close to the paper discharge slit 104 , and between the paper discharge slit 104 and the transfer section. That is, the fixing device 600 is always located above the photosensitive body 1 , irrespective of whether the plane 120 or the plane 130 is selected for placing. In this way, the heat of the fixing device 600 does not influence the image forming section around the photosensitive body 1 .
  • Figure 10 is a block diagram of the control circuit 900 of the present example.
  • the control circuit 900 which is provided on the case 100 or the developing device 2 has a CPU 910 and a drive circuit 920 for driving the drive mechanism 4 .
  • An output signal from the developer refill container detecting sensor 170 is input to the CPU 910 .
  • an output signal indicating the attachment is input to the CPU 910 .
  • the CPU 910 supplies a command to the drive circuit 920 so that the drive mechanism 4 stops its operation after having worked for a predetermined period of time.
  • the drive mechanism 4 is actuated simultaneously with the attachment of the developer refill container 800 , and then the screws 24a and 24b are driven. As a result, the stirring blade 211 of the hopper 21 and the stirring blade 812 in the developer refill container 800 rotate simultaneously.
  • the predetermined period of time for driving the drive mechanism 4 is set so as to be long enough for the developer in the hopper 21 to reach the far end of the developer supply opening 221 in the forward path 22a facing the photosensitive body 1 . Also, if this predetermined period of time is set to be equal to or longer than the time required for the developer from the hopper 21 to be transported via the forward path 22a and the backward path 22b and returned to the hopper 21 again (i.e., the time required for the developer to complete at least one cycle of circulating through the developer transporting pipe 22 ), the whole range of the developer transporting pipe 22 is filled with the developer, and the developer supply to the photosensitive body 1 is stably performed when an image forming operation is started or resumed.
  • the forward path 22a and the backward path 22b are located adjacent to each other along the photosensitive body 1 , and the developer is supplied from the developer supply opening 221 to the developing place 23 in the state of the developer keeping in contact with the photosensitive body 1 .
  • the developer is supplied via the shortest route to the developing place 23 .
  • the standby time for starting or resuming the image formation is also shortened.
  • the drive of the screws 24a and 24b is also started by an operator's switch operation.
  • Figure 11 is a partially cross-sectional view showing the image forming apparatus of the present example.
  • the second example differs from the first example only in developing method.
  • the image forming apparatus of the second example has the same construction as that of first example, except for a developing device 2 . Therefore, the description of elements identical to those in the first example will be omitted.
  • a developing device 2 of the present example will be described.
  • the developing device 2 has a hopper 21 for accommodating and supplying a developer, a developer transporting pipe 22 for transporting the developer from the hopper 21 , a developing sleeve 51 , a magnet 52 disposed in the developing sleeve 51 , an elastic blade 53 , and a seal 54 for preventing the leakage of the developer.
  • the developing sleeve 51 serving as a developer carrier, rotates in the direction of the arrow K .
  • a thin layer of developer is formed on the surface of the developing sleeve 51 by the elastic blade 53 .
  • the developer transported in a forward path 22a through a developer supply opening 221 is attracted by the magnet 52 and adhered to the surface of the developing sleeve 51 .
  • the developer thus supplied on the developing sleeve 51 is regulated by the elastic blade 53 , and then a thin layer of developer is formed on the developer sleeve 51 .
  • the thin layer of developer is attracted only to an image area of an electrostatic latent image on a photosensitive body 1 , whereby the latent image is developed.
  • a developer idle space in the forward path 22a wherein the developer is not held by a screw 24a , is formed into two portions: a portion 55a where the developing sleeve 51 is opposed to the screw 24a , and a portion 55b where the screw 24a is opposed to the elastic blade 53 .
  • a magnetic field is formed by the magnet 52 .
  • the magnetic developer in the portions 55a and 55b is held against the gravity, being restrained by the magnetic force that is at least stronger than the gravity. Therefore, even if an operator variously changes the direction of the apparatus, the developer in these portions 55a and 55b does not freely flow or thickly gather in one direction.
EP93309647A 1993-12-02 1993-12-02 Entwicklungsvorrichtung und Bilderzeugungsgerät hiermit Withdrawn EP0656571A1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP93309647A EP0656571A1 (de) 1993-12-02 1993-12-02 Entwicklungsvorrichtung und Bilderzeugungsgerät hiermit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP93309647A EP0656571A1 (de) 1993-12-02 1993-12-02 Entwicklungsvorrichtung und Bilderzeugungsgerät hiermit

Publications (1)

Publication Number Publication Date
EP0656571A1 true EP0656571A1 (de) 1995-06-07

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EP93309647A Withdrawn EP0656571A1 (de) 1993-12-02 1993-12-02 Entwicklungsvorrichtung und Bilderzeugungsgerät hiermit

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Country Link
EP (1) EP0656571A1 (de)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1900803A1 (de) * 1968-01-11 1969-08-07 Rank Xerox Ltd Verfahren und Vorrichtung zur Entwicklung eines latenten elektrostatischen Bildes
DE2353229A1 (de) * 1973-10-24 1975-04-30 Philips Patentverwaltung Umwaelzvorrichtung fuer den entwickler elektrostatisch latenter bilder
EP0509441A2 (de) * 1991-04-16 1992-10-21 Matsushita Electric Industrial Co., Ltd. Elektrofotografisches Verfahren und Gerät
EP0568924A1 (de) * 1992-05-08 1993-11-10 Ricoh Company, Ltd Bilderzeugungsgerät

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1900803A1 (de) * 1968-01-11 1969-08-07 Rank Xerox Ltd Verfahren und Vorrichtung zur Entwicklung eines latenten elektrostatischen Bildes
DE2353229A1 (de) * 1973-10-24 1975-04-30 Philips Patentverwaltung Umwaelzvorrichtung fuer den entwickler elektrostatisch latenter bilder
EP0509441A2 (de) * 1991-04-16 1992-10-21 Matsushita Electric Industrial Co., Ltd. Elektrofotografisches Verfahren und Gerät
EP0568924A1 (de) * 1992-05-08 1993-11-10 Ricoh Company, Ltd Bilderzeugungsgerät

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