EP0591291A1 - Regelung bei dem herstellen von warmband mittels eines mehrgerüstigen warmbandwalzwerks. - Google Patents
Regelung bei dem herstellen von warmband mittels eines mehrgerüstigen warmbandwalzwerks.Info
- Publication number
- EP0591291A1 EP0591291A1 EP92912619A EP92912619A EP0591291A1 EP 0591291 A1 EP0591291 A1 EP 0591291A1 EP 92912619 A EP92912619 A EP 92912619A EP 92912619 A EP92912619 A EP 92912619A EP 0591291 A1 EP0591291 A1 EP 0591291A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- individual
- profile
- shape control
- regulation according
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
Definitions
- the invention relates to a regulation in the production of hot strip by means of a multi-stand hot strip rolling mill, in particular a broadband rolling mill, which has a superordinate process control system to which a pass schedule with the
- Initial and final dimensions, with material data, rolling temperatures etc. are specified, and a guide system for setpoint control of subordinate, coupled individual controllers for the variable function variables of the individual roll stands, e.g. Roll setting, speed, torque, etc., the setpoints of the individual controllers are determined by a calculation process using model equations with converging parameter adjustment to the actual parameters such that a predeterminable operating point control results.
- the aim is to achieve the required profile formation and flatness of the strips produced by a small number of simple roll stands without complex mechanical roller actuators.
- roller actuators are unavoidable, these actuators should be simple and limited to just a few stands.
- hot strip mills which are designed according to these criteria, there has been no real possibility to optimize the thickness profile.
- a stitch schedule design based on empirical values is still common. From EP-0 121 148 B1 a profile and flatness control for hot strip tandem mills is known, in which the strip profile at the critical thickness, below which no substantial reshaping of the rolled strip in the width direction can be achieved, is the basis for a complex one Flatness and profile formation regulation of the hot strip is used. A regulation with the same effect is also disclosed in DE 27 36 234 A2.
- Rolling mills with the aforementioned regulations require a large number of thicknesses, profile and flatness measuring devices in the course of the rolling mill as well as complex scaffolding regulations.
- the total cost of a hot strip, in particular broadband, controlled in this way is high.
- Both the measuring devices and the roller actuators are maintenance-intensive and increase the operating effort considerably.
- a multi-stand hot strip rolling mill in particular a broadband rolling mill
- modernization of old rolling mills should also be possible with the control according to the invention without the rolling mills having to be converted or with a
- the problem is solved by a profile control and regulation via changes in the load distribution on the individual stands in such a way that the operating points lie in the predetermined tolerance range of a shape control straight line.
- the mill operator Years of experience with computer technology that is familiar in principle so it is advantageously simple in terms of rolling technology, possible to achieve the required profile and flatness values as far as possible - only by influencing the main influencing variable of the rolling process, the distribution of the required total rolling force to the individual stands.
- the appropriate load distribution can be achieved by using a shape control line for the required adaptation model.
- the required profile for strips with different rolling temperatures, profile configurations, final thicknesses etc. is achieved.
- the 'control and computer technology invention can not reduce irrelevant the "Hardware" -Expenses in the rolling technology combined with greater flexibility.
- a profile funnel with transitions for the limits of / 5 and o ⁇ results in the range of the critical thickness as the tolerance range of the shape control straight line
- the Profile funnel is formed in the area of the deviation angle / symmetrically to the shape control straight line and asymmetrically in the area of the deviation angle, in particular in a ratio of 2: 1, between the area above and below the shape control straight line.
- the optimization computer carries out a quick calculation of the load distribution options for a rolling operation and can clarify the question of whether and with which load distribution the required profile can be achieved at the target thickness or whether the target thickness or profile cannot be achieved in this way for the given rolling mill . If necessary, if the calculation on the optimization computer shows that the target profile or target thickness cannot be reached, the boundary conditions have to be changed or additional actuators for the roll stands have to be provided and used. The influencing of the profile and the final thickness by roller actuators is known to the rolling mill operator.
- the data of the target profile of the strip produced are used to calculate the shape control line. If there are operating points outside the profile funnel during the calculation, recalculation takes place with new load distribution assumptions until all operating points lie in the profile funnel. If the optimization calculation shows that, in addition to changing the load distribution on the individual stands, in order to maintain the tolerance range of the shape control straight lines, additional influences on the rolling process must act, this is advantageously done by influencing solution of the roll bending, the roll displacement and / or limitation and / or by influencing the thermal crowning, for example by cooling or also by hydraulic or thermal influencing. A roller grinding change can also result as a result of the optimization calculation in connection with the profile funnel. It is advantageous to continuously compensate for the roll wear influences.
- FIG. 2 shows the schematically represented work rolls of a roll stand and FIG. 3 shows the shape control straight lines and their tolerance range.
- FIG. 1 the rolls of the individual stands of a rolling mill are 1, the rolled strip 2 and 3 the measuring devices and sensors for the individual rolls 1 and their
- the regulators and stellators for the rollers are designated 3a.
- the measured values of the measuring devices and sensors 3 are given to a measured value adaptation 4, after which they reach the statistical measured value backup 5.
- the stitch schedule recalculation 6 and the are carried out with these values Adaptation of the algorithms used for the recalculation of the pass schedule in 7.
- the values from 7 are transferred to the pass schedule calculation in 9, which determines, among other things, the rolling force, the rolling moment, in particular the profile, but also the position.
- the rolling strategy calculation includes the rolling strategy data summarized in part 8, which results in particular from the type of material, the finished thickness and the target profile as well as further operator and computer data.
- FIG. 1 The functional blocks shown in FIG. 1 are advantageously combined in one computer, but processing can also be carried out in separate computers or separate parts of a computer.
- Corresponding computers in which the computing processes for the individual controllers can also run are known from publications, brochures, manuals etc. by the applicant. Their programming and the parameterization of the individual controllers result from the operating manuals.
- 11 denotes a lower work roll
- 12 an upper work roll
- 13 the rolled strip.
- the schematic representation does not take into account the roll bending opposite to the strip shape shown due to the influence of the rolling force, but does reflect the basically spherical design (crowning) of the work rolls.
- the strip has an edge thickness D R and a medium thickness D M , the edge thickness being measured, for example (C.), at the strip edge used.
- 14 denotes the shape control straight line with the lower tolerance limit 15 and the upper tolerance limit 16.
- points 17 and 18 which are in the range of the critical thickness, below which the material flow in the width direction can only take place to a very limited extent, the slope changes the limit curves 15 and 16.
- the shape control straight line 14 extends through the zero point in its extension.
- the operating points can be moved within the tolerance limit curves 15 and 16.
- the target profile and final thickness define the shape control line 14.
- the rolling force is the main influencing factor on the pass reduction, the other rolling influences influence, on the other hand, and only represent auxiliary variables. A redistribution of the rolling force thus represents the essential control element for the profile and the thickness achieved.
- the basic condition is compliance with the Total rolling force, ie the required total acceptance.
- the strip profile achieved has a direct effect on the strip flatness during further processing, so that this too is determined by the strip thickness and strip profile with only a small possibility of influence.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
- Metal Rolling (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP92912619A EP0591291B1 (de) | 1991-06-28 | 1992-06-16 | Regelung bei dem herstellen von warmband mittels eines mehrgerüstigen warmbandwalzwerks |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP91110753 | 1991-06-28 | ||
EP91110753 | 1991-06-28 | ||
PCT/EP1992/001364 WO1993000181A1 (de) | 1991-06-28 | 1992-06-16 | Regelung bei dem herstellen von warmband mittels eines mehrgerüstigen warmbandwalzwerks |
EP92912619A EP0591291B1 (de) | 1991-06-28 | 1992-06-16 | Regelung bei dem herstellen von warmband mittels eines mehrgerüstigen warmbandwalzwerks |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0591291A1 true EP0591291A1 (de) | 1994-04-13 |
EP0591291B1 EP0591291B1 (de) | 1995-11-08 |
Family
ID=8206876
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92912619A Expired - Lifetime EP0591291B1 (de) | 1991-06-28 | 1992-06-16 | Regelung bei dem herstellen von warmband mittels eines mehrgerüstigen warmbandwalzwerks |
Country Status (6)
Country | Link |
---|---|
US (1) | US5502992A (de) |
EP (1) | EP0591291B1 (de) |
JP (1) | JPH06508560A (de) |
AT (1) | ATE129938T1 (de) |
DE (1) | DE59204272D1 (de) |
WO (1) | WO1993000181A1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107363101A (zh) * | 2016-05-12 | 2017-11-21 | 鞍钢股份有限公司 | 一种热轧带钢数学模型数据层别判断方法 |
WO2020016387A1 (de) | 2018-07-19 | 2020-01-23 | Sms Group Gmbh | VERFAHREN ZUM ERMITTELN VON STELLGRÖßEN FÜR AKTIVE PROFIL- UND PLANHEITSSTELLGLIEDER FÜR EIN WALZGERÜST UND VON PROFIL- UND MITTENPLANHEITSWERTEN FÜR WARMGEWALZTES METALLBAND |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5493885A (en) * | 1994-03-10 | 1996-02-27 | Kawasaki Steel Corporation | Method and apparatus for controlling rolling process in hot strip finish rolling mill |
DE19545262B4 (de) * | 1995-11-25 | 2004-08-05 | Alstom Power Conversion Gmbh | Einrichtung zum Betrieb einer mehrgerüstigen Walzstraße |
DE19618712B4 (de) * | 1996-05-09 | 2005-07-07 | Siemens Ag | Regelverfahren für ein Walzgerüst zum Walzen eines Bandes |
DE19642918C2 (de) * | 1996-10-17 | 2003-04-24 | Siemens Ag | System zur Berechnung des Enddickenprofils eines Walzbandes |
CN1103648C (zh) * | 1997-05-23 | 2003-03-26 | 阿尔卡塔尔公司 | 用于操作多机架轧机的装置 |
ATE254968T1 (de) * | 1997-11-10 | 2003-12-15 | Siemens Ag | Verfahren und einrichtung zum warmwalzen dünner stahlbänder |
JP3348826B2 (ja) * | 1997-12-04 | 2002-11-20 | 川崎製鉄株式会社 | 熱間圧延材の圧延条件設定方法 |
DE10339766A1 (de) * | 2003-08-27 | 2005-04-07 | Siemens Ag | Verfahren und Einrichtung zur Steuerung einer Anlage zur Herstellung von Stahl |
CN100382903C (zh) * | 2006-05-30 | 2008-04-23 | 江阴博丰钢铁有限公司 | 热轧条形宽扁钢的轧制工艺 |
WO2011048671A1 (ja) * | 2009-10-21 | 2011-04-28 | 東芝三菱電機産業システム株式会社 | 制御設定装置及び制御設定方法 |
EP2527052A1 (de) * | 2011-05-24 | 2012-11-28 | Siemens Aktiengesellschaft | Betriebsverfahren für eine Walzstraße |
RU2494826C1 (ru) * | 2012-05-22 | 2013-10-10 | Открытое акционерное общество "Магнитогорский металлургический комбинат" | Способ оптимизации технологии производства проката |
RU2516429C2 (ru) * | 2012-05-22 | 2014-05-20 | Открытое акционерное общество "Магнитогорский металлургический комбинат" | Способ управления процессом прокатки полосы |
RU2500493C1 (ru) * | 2012-05-22 | 2013-12-10 | Открытое акционерное общество "Магнитогорский металлургический комбинат" | Система управления процессом прокатки полосы |
RU2519712C1 (ru) * | 2012-11-21 | 2014-06-20 | Открытое акционерное общество "Магнитогорский металлургический комбинат" | Способ оптимизации технологии производства проката |
RU2532574C1 (ru) * | 2013-05-20 | 2014-11-10 | Открытое акционерное общество "Северсталь" (ОАО "Северсталь") | Способ холодной прокатки полосы на многоклетевом непрерывном стане |
CN103611730B (zh) * | 2013-11-19 | 2015-11-18 | 北京首钢自动化信息技术有限公司 | 用于提高热连轧新品种首卷钢尺寸控制精度的方法 |
CN104588417B (zh) * | 2015-01-21 | 2016-10-05 | 燕山大学 | 一种基于机理的带钢厚度横向分布的特征参数识别方法 |
JP6704925B2 (ja) | 2015-03-16 | 2020-06-03 | エス・エム・エス・グループ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | 金属ストリップの製造のための方法 |
RU2657268C1 (ru) * | 2017-07-07 | 2018-06-09 | Общество с ограниченной ответственностью Компания "Объединенная Энергия" | Способ контроля процесса прокатки на многоклетевом стане |
CN108817103B (zh) * | 2018-06-06 | 2020-01-14 | 武汉科技大学 | 一种轧钢模型钢族层别分类优化方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3552162A (en) * | 1968-04-22 | 1971-01-05 | Bethlehem Steel Corp | Rolling mill control system |
US3592031A (en) * | 1968-12-09 | 1971-07-13 | English Electric Co Ltd | Automatic control of rolling mills |
US3820711A (en) * | 1971-02-16 | 1974-06-28 | M Economopoulos | Process for the predetermination of the datum values of a wide strip finishing rolling mill train controlled by an electronic calculator |
JPS5225824B2 (de) * | 1972-10-16 | 1977-07-09 | ||
JPS5322851A (en) * | 1976-08-13 | 1978-03-02 | Ishikawajima Harima Heavy Ind | Rolled plate form controlling and device |
DE3476742D1 (en) * | 1983-03-14 | 1989-03-23 | Schloemann Siemag Ag | Method of making hot rolled strip with a high quality section and flatness |
DE3430034A1 (de) * | 1984-08-16 | 1986-02-27 | Mannesmann AG, 4000 Düsseldorf | Planheitsregelung an bandwalzgeruesten |
-
1992
- 1992-06-16 EP EP92912619A patent/EP0591291B1/de not_active Expired - Lifetime
- 1992-06-16 AT AT92912619T patent/ATE129938T1/de not_active IP Right Cessation
- 1992-06-16 WO PCT/EP1992/001364 patent/WO1993000181A1/de active IP Right Grant
- 1992-06-16 JP JP5501308A patent/JPH06508560A/ja active Pending
- 1992-06-16 DE DE59204272T patent/DE59204272D1/de not_active Expired - Fee Related
- 1992-06-16 US US08/170,230 patent/US5502992A/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9300181A1 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107363101A (zh) * | 2016-05-12 | 2017-11-21 | 鞍钢股份有限公司 | 一种热轧带钢数学模型数据层别判断方法 |
CN107363101B (zh) * | 2016-05-12 | 2018-12-04 | 鞍钢股份有限公司 | 一种热轧带钢数学模型数据层别判断方法 |
WO2020016387A1 (de) | 2018-07-19 | 2020-01-23 | Sms Group Gmbh | VERFAHREN ZUM ERMITTELN VON STELLGRÖßEN FÜR AKTIVE PROFIL- UND PLANHEITSSTELLGLIEDER FÜR EIN WALZGERÜST UND VON PROFIL- UND MITTENPLANHEITSWERTEN FÜR WARMGEWALZTES METALLBAND |
US11938528B2 (en) | 2018-07-19 | 2024-03-26 | Sms Group Gmbh | Method for ascertaining control variables for active profile and flatness control elements for a rolling stand and profile and average flatness values for hot-rolled metal strip |
Also Published As
Publication number | Publication date |
---|---|
ATE129938T1 (de) | 1995-11-15 |
DE59204272D1 (de) | 1995-12-14 |
US5502992A (en) | 1996-04-02 |
WO1993000181A1 (de) | 1993-01-07 |
JPH06508560A (ja) | 1994-09-29 |
EP0591291B1 (de) | 1995-11-08 |
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