EP0572610A1 - Process for dispersing, mixing or homogenising mixtures and device for implementing it. - Google Patents
Process for dispersing, mixing or homogenising mixtures and device for implementing it.Info
- Publication number
- EP0572610A1 EP0572610A1 EP93900118A EP93900118A EP0572610A1 EP 0572610 A1 EP0572610 A1 EP 0572610A1 EP 93900118 A EP93900118 A EP 93900118A EP 93900118 A EP93900118 A EP 93900118A EP 0572610 A1 EP0572610 A1 EP 0572610A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotation
- grinding chamber
- grinding
- wall elements
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002156 mixing Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 30
- 239000000203 mixture Substances 0.000 title claims abstract description 26
- 238000000227 grinding Methods 0.000 claims abstract description 110
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 239000006185 dispersion Substances 0.000 claims abstract description 18
- 239000000839 emulsion Substances 0.000 claims abstract description 14
- 239000007787 solid Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 23
- 230000000694 effects Effects 0.000 description 9
- 238000000926 separation method Methods 0.000 description 6
- 238000000265 homogenisation Methods 0.000 description 5
- 238000001238 wet grinding Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 235000008504 concentrate Nutrition 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009963 fulling Methods 0.000 description 1
- 239000011346 highly viscous material Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 235000020354 squash Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/40—Mixers with rotor-rotor system, e.g. with intermeshing teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/25—Mixers with loose mixing elements, e.g. loose balls in a receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F2025/91—Direction of flow or arrangement of feed and discharge openings
Definitions
- the invention relates to a method for dispersing. Mixing or homogenizing solid / liquid and / or liquid / liquid mixtures and on a device for carrying out this method with a grinding chamber in which grinding media are arranged.
- the invention now aims to improve a device of the type mentioned at the outset such that the mixing zone can be substantially enlarged in the case of small structural dimensions, and furthermore the possibility is created of homogenizing even when heavily used to improve mutually miscible substances, in particular in the case of solid / liquid mixtures and liquid / liquid mixtures, in order to obtain a dispersion or an emulsion.
- the method according to the invention is intended to provide the possibility of effectively counteracting any lump formation that may occur in the production of such dispersions and of reliably separating the smallest size of agglomerations.
- the process according to the invention is also intended to achieve wet grinding and intensive dispersion when liquids of relatively high viscosity are used and in conventional wet grinding processes the high viscosity makes it difficult to separate the grinding media from the liquid components.
- a reliable and simple separation of grinding media should succeed at the same time, even when grinding media with an extremely small diameter and extremely low density differences are used for the dispersion to be produced.
- the use of starting materials with a higher viscosity should also make it possible to process concentrates, as a result of which the throughput, for example in the production of dilutable dyes based on synthetic resin pigments, can be substantially reduced.
- the process according to the invention essentially consists in introducing the dispersion or emulsion to be homogenized into a rotating grinding chamber which is at least partially filled with grinding media and delimited by at least two rotatable wall elements, and in that the dispersion to be homogenized or emulsion transverse to the axis (s) of rotation of the wall elements through the Annulus is moved or passed through. Because the dispersion or emulsion to be homogenized is introduced into a rotating grinding chamber which is at least partially filled with grinding media and delimited by at least two rotatable wall elements, a mixing zone is formed between the rotating wall elements, which overall has a relatively large partial area with small dimensions an intensive mixing guaranteed.
- the at least partial filling of the grinding chamber with grinding media ensures intensive wet grinding, with an intensive acceleration of the grinding media and mixing taking place at the interface between the rotating areas of the grinding chamber. Due to the rotation of the rotatable wall elements and thus the rotation of the grinding chamber, a centrifugal force is simultaneously exerted on the grinding media, which leads to the grinding media moving against one another over a larger diameter of the grinding chamber with great pressure and therefore having a high pressure in this partial area of the grinding chamber Compression pressure and thus an improved wet grinding result is achieved.
- the separation of the grinding media from the emulsion or dispersion produced is also improved, so that, for example, on the side of the grinding chamber opposite the compression of the grinding media to a smaller diameter the finished mix can be drawn off in a simple manner without the need for conventional separation techniques, such as the use of filters or sieves, which tend to become blocked.
- the separation of the grinding media from the dispersion or the emulsion can thus be substantially improved by the process according to the invention, this improvement being, among other things, that the use of screens or filters when removing the mixture can be dispensed with, for which purpose process according to the invention is carried out in such a way that the dispersion or emulsion to be homogenized transversely to the (the) Rotation axis (s) of the wall elements is moved or passed through the grinding chamber.
- the partial area of intensive mixing between the rotating partial areas of the grinding chamber or mixing chamber is formed by an annular surface which is essentially normal to the axes of rotation.
- the division plane and thus the zone of the most intensive mixing can also lie in a surface which corresponds to the lateral surface of a cone.
- the mixing or swirling depends on the relative speed that exists between adjacent areas of the mixing space or grinding space. If the wall surfaces rotate in opposite directions, this relative speed and thus the dispersing action become particularly high, although overall attention should also be paid to a resulting centrifugal force in the grinding chamber in order to separate the grinding media.
- the method can therefore advantageously be carried out in such a way that the mixing operation is carried out between wall elements rotating relative to one another at different speeds and / or directions of rotation.
- the axes of rotation of the wall elements which can be rotated relative to one another can be different from one another and can run essentially parallel to one another, as a result of which a certain eccentricity of the rotational movement in relation to the interface between the particles rotating relative to one another and thus particularly intensive mixing can be achieved.
- a flexing effect can also be achieved to improve the mixing over the entire radial extent of the grinding chamber.
- the wall elements can operate at the same speed and in the same direction of rotation are driven, which results in the fact that despite a slight relative movement between the disks or wall elements and the regrind, a total movement of the regrind-grinding mixture is produced with each revolution.
- the possibility of being able to drive both wall elements at the same speed and still achieve an optimal grinding / mixing effect also means a significant simplification of the overall structure and ultimately improves the centrifugal effect on all grinding media.
- the method is preferably carried out in such a way that the mixture or grinding media / grinding media mixture is set in rotation at the same rotational speed as the two wall elements, and that the mixing material or the grinding media / grinding media mixture is at least once in each direction in the direction of rotation Axis of rotation and once in the direction away from the axis of rotation.
- the axes of rotation can, however, also be arranged coaxially with one another without further ado.
- the process according to the invention is advantageously carried out in such a way that the dispersion or emulsion to be homogenized is subjected to a shear stress before it enters the grinding chamber between rotating surfaces on the outside of the wall elements of the grinding chamber is subjected to, such a procedure using a structurally relatively simple device results in additional intensive mixing.
- a good separation of the grinding media from the dispersed or homogenized mixture without complex separation technology can be achieved in that the dispersion or emulsion to be homogenized is conveyed through the grinding chamber counter to the direction of movement of the grinding media caused by the centrifugal force.
- the material to be homogenized or dispersed can advantageously be fed in from the outside inwards in the radial direction, the method being able to be carried out continuously in a particularly simple manner in such a way that the homogenized mixture is drawn off via an axial channel.
- the outflow via the axial channel can be throttled accordingly.
- the procedure is preferably such that the grinding chamber is filled to a maximum of 75% by volume, preferably 60% by volume, with grinding media with an effective diameter of less than 0.5 mm, preferably less than 0.1 mm becomes.
- the device according to the invention for carrying out this method which, in particular, takes up little space and requires little construction and engineering Adaptability to a wide variety of starting materials with improved homogenization and mixing at the same time is advantageously designed in such a way that the grinding chamber is delimited by at least two wall elements which can be driven in rotation and that the grinding chamber is on its axis (s) of rotation.
- facing and facing sides at least has a feed and / or a discharge opening.
- the feed opening can be connected to the radially outer end wall of the grinding chamber, the discharge opening being able to open into an axial channel in a region close to the axis.
- Both of these openings can be formed in a particularly simple manner by slots extending over the circumference of the grinding chamber, the design advantageously being such that the slots are in a common division plane of the normal to the axis of rotation of the wall elements Grinding room.
- the discharge opening can of course be formed directly by an axial channel formed in at least one wall element, it being possible for corresponding throttling means to be provided in this channel .
- the grinding chamber generally has a circular outer circumferential surface and, in the case of a slot-shaped opening in the region near the axis, is designed as a torus or annular space.
- a further improvement in the adjustability of the pressure conditions and the intensity of the wet grinding can of course be achieved if the grinding media are subjected to a particularly close proximity to one another while moving in the direction of the centrifugal force, while at the same time increasing the pressure forces which act towards one another become.
- This is advantageously achieved through a tive embodiment, in which the grinding chamber delimited by the wall elements of the grinding chamber is tapered in cross-section in a cross-sectional plane containing at least one axis of rotation transverse to this axis of rotation.
- the design is advantageously made such that the wall elements are formed by half-shells which are rotatably mounted about a common axis and are connected to separate drives, which results in a simple structure with simple storage.
- premixing is possible on the outside of the mixing chamber or grinding chamber by using high shear forces in that the design is such that a wall element is connected in a rotationally fixed manner to a part spanning the second wall element while forming a gap, and in that the supply line opens into this gap.
- Intensive mixing in which a shear stress can optionally be dispensed with, can be achieved with a design of the device in which the axes of rotation of the wall elements are arranged inclined relative to one another and adjoin one another including an obtuse angle. If such a device is operated with the same speed and the same direction of rotation of the wall elements, in particular disks, the relative movement of the wall elements is reduced to a cyclical crushing, which creates a flexing effect, which naturally can also be superimposed on shear stress at interfaces. if differences in speed or direction of rotation are permitted.
- the design is preferably such that the angle between the axes of rotation of the wall elements is infinitely adjustable.
- FIG. 1 shows a partial section through a first embodiment of a device according to the invention for carrying out the method according to the invention
- FIG. 2 shows a modified embodiment of a device according to the invention with wall elements with axes of rotation inclined to one another.
- the device for dispersing, mixing or homogenizing solid / liquid or liquid / liquid mixtures consists of a housing, generally designated 1, in which a first wall element 2 in the form of a half-shell can be rotated about an axis of rotation 3 by a not shown provided drive is stored.
- the shell-shaped wall element 2 defines, with a second, also rotatably mounted, shell-shaped wall element 4, a grinding chamber 5 designed as an annular space, the grinding chamber being indicated by dashed lines in the second half of the drawing by 5 'to illustrate the symmetrical design.
- the second wall element 4 is also driven to rotate about the axis 3 by a drive, not shown. Storage for the wall element 4 in the housing 1 is indicated by 6. With the first rotating wall element 2 is the outside of the second wall element
- the two shell-shaped wall elements 2 and 4 delimiting the grinding chamber 5 rotate about the common axis 3 at different speeds and / or different directions of rotation.
- Via a feed line or a connection 11 the material to be mixed or the solid / liquid and / or liquid / liquid mixtures enters the gap 12 between the outer wall 13 of the second wall element 4 and the inner wall 14 of the part connected to the first wall element 2 7, wherein in this gap 12 a strong shear stress of the introduced material is caused by the elements 4 and 7 rotating at different speeds and / or different directions of rotation.
- the material then passes through a slot or a feed opening 15 into the grinding chamber or annular space 5, in which up to 75% by volume of grinding media, not shown, with an effective diameter of less than 0.5 mm are arranged, around which To disperse, mix or homogenize the supplied materials.
- the supplied material is exposed to shear and mixing stresses in that the two wall elements 2 and 4 delimiting or defining the grinding chamber are driven at different speeds and / or different directions of rotation, resulting in a mixing surface which in the is essentially formed by a circular area.
- the correspondingly mixed or homogenized material is drawn off via a gap 16 facing the axis of rotation 3 between the rotating wall elements and applied via an axial channel 17.
- the gaps 15 and 16 which define the feed and discharge opening for the material to be mixed or homogenized, lie in a common plane normal to the axis of rotation 3.
- the grinding chamber 5 has a cross-section which tapers conically from the region of the discharge opening 16 close to the axis to the region of the supply opening 15 remote from the axis, so that, supported by the direction of movement caused by the centrifugal force, the grinding bodies in the grinding chamber or annular space 5 have a high area in the area of the inlet Grinding body density is present in the grinding chamber 5.
- the arrangement of the inlet and outlet openings in the area of the outlet opening 16 means that filters or sieves or the like can be arranged.
- Throttling devices are provided in the axial channel 17 for regulating or controlling the flow in order to achieve a desired result.
- the function of the inlet and outlet openings 15 and 16 can be inverted if the parameters are appropriately selected during mixing or homogenization .
- a shell-shaped wall element 2 is in turn about an axis of rotation 3 by a Drive (not shown in more detail) is driven to a rotary movement.
- a Drive (not shown in more detail) is driven to a rotary movement.
- the wall element 2 in turn, a part 7 overlapping the second wall element 4 is connected in a rotationally fixed manner, only the bearings 10 being indicated.
- the second shell-shaped wall element has a rotation axis 18 which is different from the axis of rotation 3 of the first wall element 2 and which forms an obtuse angle with the axis of rotation 3.
- the inclined arrangement of the second wall element 4 relative to the first rotatable wall element 2 results in a grinding chamber 5, the cross-section of which, in turn, tapers from the central region to the regions remote from the axis, the inclined position of the wall element 4 relative to the wall element 2 in different sections along the circumference results in a different cross-sectional area.
- the mixing and homogenization takes place in this embodiment by means of a corresponding flexing effect, which is caused by the different cross-sectional areas, especially at the radially outer regions of the grinding chamber 5, by the inclined position of the wall element 4 relative to the wall element 2.
- a similar flexing effect to the grinding chamber 5 results in the gap 12 between the outer surface 13 of the wall element 4 and the inner surface 14 of the part 7 which overlaps the wall element 4 and which is connected in a rotationally fixed manner to the first wall element.
- Corresponding preprocessing thus also results in this embodiment before the material enters the grinding chamber 5 via a slot or gap 15, similarly to the embodiment according to FIG. 1, the mixed material directly in the embodiment according to FIG the axial channel 17 is withdrawn.
- MahlSystemchen be fugalkraft by Zentri ⁇ turn in the rota ' tion axes 3 or. 18 distant areas of the grinding chamber 5 moves, the cross-sectional area tapering to different extents again in turn immediately upon entry of the material to be mixed or. to homogenize material in the grinding chamber 5, there is a particularly heavy load by the grinding media 19.
- the angle between the axes of rotation 3 and 18 can be infinitely adjustable up to a maximum value, starting from a position of the axes 3 and 18 in alignment with one another.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Paints Or Removers (AREA)
- Crushing And Grinding (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT2546/91 | 1991-12-20 | ||
AT254691 | 1991-12-20 | ||
PCT/AT1992/000172 WO1993012871A1 (en) | 1991-12-20 | 1992-12-21 | Process for dispersing, mixing or homogenising mixtures and device for implementing it |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0572610A1 true EP0572610A1 (en) | 1993-12-08 |
EP0572610B1 EP0572610B1 (en) | 1996-09-18 |
Family
ID=3536209
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93900118A Expired - Lifetime EP0572610B1 (en) | 1991-12-20 | 1992-12-21 | Process for dispersing, mixing or homogenising mixtures and device for implementing it |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP0572610B1 (en) |
JP (1) | JPH06505437A (en) |
KR (1) | KR930703064A (en) |
AT (1) | ATE142902T1 (en) |
CA (1) | CA2104388A1 (en) |
DE (1) | DE59207190D1 (en) |
DK (1) | DK0572610T3 (en) |
ES (1) | ES2094520T3 (en) |
WO (1) | WO1993012871A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112024085B (en) * | 2020-08-26 | 2022-03-25 | 怀化秦湘油业有限公司 | Stirring grinder to cubic cosmetic raw material particle |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US882646A (en) * | 1907-06-21 | 1908-03-24 | Wycliffe Eustace Murray | Machine for making chocolate. |
JPS5926129A (en) * | 1982-08-05 | 1984-02-10 | Konishiroku Photo Ind Co Ltd | Apparatus for preparing dispersion liquid droplets |
-
1992
- 1992-12-21 JP JP5511303A patent/JPH06505437A/en active Pending
- 1992-12-21 DE DE59207190T patent/DE59207190D1/en not_active Expired - Fee Related
- 1992-12-21 ES ES93900118T patent/ES2094520T3/en not_active Expired - Lifetime
- 1992-12-21 WO PCT/AT1992/000172 patent/WO1993012871A1/en active IP Right Grant
- 1992-12-21 EP EP93900118A patent/EP0572610B1/en not_active Expired - Lifetime
- 1992-12-21 AT AT93900118T patent/ATE142902T1/en not_active IP Right Cessation
- 1992-12-21 DK DK93900118.6T patent/DK0572610T3/da active
- 1992-12-21 KR KR1019930702489A patent/KR930703064A/en not_active Application Discontinuation
- 1992-12-21 CA CA002104388A patent/CA2104388A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO9312871A1 * |
Also Published As
Publication number | Publication date |
---|---|
KR930703064A (en) | 1993-11-29 |
WO1993012871A1 (en) | 1993-07-08 |
CA2104388A1 (en) | 1993-06-21 |
EP0572610B1 (en) | 1996-09-18 |
ES2094520T3 (en) | 1997-01-16 |
JPH06505437A (en) | 1994-06-23 |
DK0572610T3 (en) | 1997-03-10 |
DE59207190D1 (en) | 1996-10-24 |
ATE142902T1 (en) | 1996-10-15 |
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