EP0482720B1 - Method and device for dosing, mixing and applying a specific mortar - Google Patents

Method and device for dosing, mixing and applying a specific mortar Download PDF

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Publication number
EP0482720B1
EP0482720B1 EP91202749A EP91202749A EP0482720B1 EP 0482720 B1 EP0482720 B1 EP 0482720B1 EP 91202749 A EP91202749 A EP 91202749A EP 91202749 A EP91202749 A EP 91202749A EP 0482720 B1 EP0482720 B1 EP 0482720B1
Authority
EP
European Patent Office
Prior art keywords
dosing
silo
dosing unit
fractions
fraction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91202749A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0482720A1 (en
Inventor
Hendricus Antonius Petrus Kouwenhoven
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bv Grint- En Zandexploitatiemaatschappij V/h Gebrs Smals
Original Assignee
Bv Grint- En Zandexploitatiemaatschappij V/h Gebrs Smals
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bv Grint- En Zandexploitatiemaatschappij V/h Gebrs Smals filed Critical Bv Grint- En Zandexploitatiemaatschappij V/h Gebrs Smals
Priority to EP95200067A priority Critical patent/EP0657261B1/en
Publication of EP0482720A1 publication Critical patent/EP0482720A1/en
Application granted granted Critical
Publication of EP0482720B1 publication Critical patent/EP0482720B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0404Proportioning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/714Feed mechanisms for feeding predetermined amounts
    • B01F35/7141Feed mechanisms for feeding predetermined amounts using measuring chambers moving between a loading and unloading position, e.g. reciprocating feed frames

Definitions

  • the invention relates to a method for dosing, mixing and applying a mortar suitable for pointing, bricklaying and/or floors and consisting of at least a bonding agent or binder such as a cement and a sand fraction in addition to water, in which method use is made of at least one silo provided with compartments for each fraction, and wherein the fractions are dosed volumetrically by a dosing unit having a chamber of predetermined volume arranged for each fraction, the different volumes of fraction are mixed with water to a batch suitable for applying of the mortar.
  • volumetric dosing is that during discharge from the silo into the volumetric dosing chambers some fractions can take on a different specific weight per batch. This occurs because of the comparatively small flexibility of the granules in the fraction, whereby particularly in the case of cement much too little may end up in the batch compared to the sand, which has an adverse effect on the quality of the ultimately obtained mortar.
  • the invention has for its object to improve the above method by measuring the total weight of the fractions present in the dosing chambers during dosing and using these readings as control signal for discharging the fractions out of the dosing chambers.
  • the invention proposes to also measure the zero weight of the metering chambers, only after reaching which the mixing of the fractions can take place and the dosing unit be released for a new batch.
  • the invention further relates to a device for performing the method according to the invention.
  • the device is distinguished in that use is made of at least one silo provided with compartments for each fraction, a dosing unit arranged beneath the silo with a chamber of predetermined volume arranged for each fraction and an intake valve arranged between silo and dosing unit and an outlet valve arranged beneath the dosing unit, in addition to a control circuit for opening and closing the intake and outlet valves in turn, wherein the invention proposes to provide the control circuit with a measuring means for determining the maximum filling weight of the dosing unit and the zero weight thereof, this such that the intake valve is closed when the maximum filling weight is reached and the outlet valve is closed when the zero weight is reached.
  • the dosing unit is provided with a shaking or vibrating means, for example an eccentric masses motor.
  • the zero weight and the maximum weight of the dosing unit can be determined herewith in simple manner and used as signal for the control circuit.
  • the invention proposes to use a time controlled feed pump of determined capacity.
  • the inlet of this feed pump is connected to the outlet of a water tank with level control. Due to this level control the pressure at the inlet of the feed pump is constant or virtually constant so that a precisely adjustable quantity of water can be supplied to the mixing device.
  • the control circuit is also provided with a signal generator at the spray nozzle for applying the finished mortar so that a new batch can be supplied each time by restarting the dosing cycle.
  • the dosing unit consists of a housing slidable relative to the outlet of the silo and provided with a number of dosing chambers and with a valve closing the outlet opening of the silo, wherein beneath the slidable housing is a fixed base plate having a passage opening moved relative to the outlet opening of the silo for discharging the fractions into the dosing housing.
  • the device according to fig. 1 consists of a silo 1 which is divided into two compartments by a partition 2.
  • the smaller compartment 3 can for instance be used for storing cement, while the compartment 4 may contain sand. It will be apparent that within the scope of the invention more partitions 2 can be arranged in the silo 1 if more fractions are required for the mortar, or that more than one silo can be used.
  • a dosing unit 5 Arranged under the silo 1 is a dosing unit 5, wherein an in-feed valve 6 is slidable between the dosing unit 5 and silo 1 and an outlet valve 7 is slidable beneath the dosing unit 5 such that the passage between silo 1 and dosing unit 5 is respectively released and closed and on the other side the outlet opening of the dosing unit 5 is released and closed by the valve 7.
  • Control of the valves is carried out by a central control unit 8 which is further elucidated below.
  • a mixing device 9 Connecting onto the underside of the dosing unit is a mixing device 9 which can be of random type but consists here of a trough-like housing 10 in which a shaft 11 is rotatably received.
  • the shaft 11 is set into rotation by a motor 12, wherein the shaft 11 is provided with stirring and transporting members 13.
  • the trough-like housing 10 is embodied with an outlet opening 14 which connects onto a funnel-shaped inlet opening 15 of a transporting pump 16.
  • the latter has an outlet 17 onto which is connected a flexible hose 18 which leads to the spray nozzle 19 of randomly adapted form.
  • the spray nozzle 19 consists here of a pistol-grip 20 with dosing pipe 21 suitable for applying pointing mortar in the joint V of a brick wall M.
  • This embodiment of the spray nozzle 19 is purely random and can be substituted by nozzles for feeding floor mortar onto a pre-cast underfloor or for supplying bricklaying mortar when arranging bricks for a wall.
  • a water tank 25 is arranged which is connected to a water main 26, whereof a mains pressure conduit 27 leads to a level control 28.
  • the drain opening 29 of the tank 25 is connected to a pump 30, the outlet of which leads via tube 31 to the funnel 15 of the mortar pump 16.
  • a central control unit 8 is embodied for this purpose with a measuring means 40, for instance in the form of a rack bar, see fig. 2, which is arranged between the wall of the silo 1 and the wall of dosing unit 5.
  • the rack bar can be of random form and to increase accuracy can be embodied with one or more strain gauges 41 which are freely available commercially.
  • a determined maximum weight and a zero weight of the dosing unit 5 can be determined with the strain gauges 41, wherein the total dosing unit 5 can be suspended from three or more rack bars 40, which bars are distributed uniformly over the periphery thereof, or from one bar 40, wherein the upper flange 42 of the dosing unit is suspended pivotally at 43 on the lower flange 44 of the silo.
  • valves 6 and 7 are operated for instance by respective control cylinders 45 and 46 of pneumatic or hydraulic type which are actuated by the central control unit 8. Finally, a control signal can be generated with the spray nozzle 19 via line 35 to the central control unit 8.
  • the control unit 8 is connected via line 36 to the motor 12 and the motor 30 via the time switch 37.
  • Motor 16 is energized by means of the handgrip of the spray nozzle 19.
  • Dosing according to the invention takes place as follows: Assuming that the central control unit 8 has received a signal from the spray nozzle 19 that the dosing cycle can begin, valve 6 is opened by means of the control cylinder 45. From the compartments of silo 1 a quantity of cement and sand fraction passes into the dosing chambers of dosing unit 5, whereafter, when a maximum weight has been reached which is detected via the rack bar 40, the valve 6 is returned to the closing position via the control cylinder 45. The outlet valve 7 can then be opened via cylinder 46 whereby the content of the dosing unit 5 passes into the mixing unit 9, after the motor 12 has already been started beforehand by the central control unit 8.
  • the time clock 37 provides for a delayed starting of the pump 30 which, using the same time clock 37, is only set into operation for a predetermined time. A fixed volume of water is specified for this time, which volume is not influenced by the inlet pressure of the pump 30, since this is held constant in view of the small difference in liquid level in the tank 25. After draining a quantity water for a batch of mortar the water is immediately topped up owing to the level control 28.
  • a level detecting means 50 in the funnel 15 finally provides for zero setting of the central control unit 8 so that the total cycle can begin once again following the signal from the spray nozzle 19.
  • the pump motor 16 is controlled by the spray nozzle 19 independently of the central control unit 8.
  • the central control unit 8 can also be provided with a protection during the zero measuring of the dosing unit 5 such that, after reaching the zero weight, the valve 7 is returned to the closed position. Thus ensured is that the dosing unit 5 is completely emptied.
  • Proposed in fig. 2 is to embody the dosing unit 5 with a vibrating or eccentric mass motor 51, which is preferably arranged on the side of the cement dosing chamber.
  • a vibrating or eccentric mass motor 51 which is preferably arranged on the side of the cement dosing chamber.
  • Fig. 4 shows an embodiment wherein the dosing unit consists of a dosing housing 55 provided with three dosing chambers 56. The latter connect onto the compartment silo 1 which is provided here with two partitions P'. Because the partitions are arranged at a determined position in the dosing housing 55, the content of the dosing chamber 56 in the dosing housing 55 will differ depending on the desired volumetric mixing of the fractions for the mortar.
  • the dosing housing 55 is closed on the underside by a fixed base plate 57 which leads to a passage opening 58 of a downward oriented funnel 59.
  • the funnel 59 connects for instance onto a mixing device 9 from fig. 1.
  • the dosing housing 55 is also provided with a closing plate 60 fixed thereto, the breadth of which corresponds with the breadth of the outlet opening of the silo 1 and the length of which corresponds with the length of travel of the dosing housing 55 when this can slide reciprocally in the direction of arrow P1 from the position drawn in fig. 3 to the position above the passage opening 58.
  • the sliding of the housing 55 can be carried out in random manner and is depicted here as a gear rack and gear wheel drive, wherein the gear rack 61 is fixed to the valve 60 and the gear wheel 62 is driven by a reversible motor 63.
  • Fig. 4 shows an embodiment which corresponds substantially with that of fig. 3, with the understanding that in the base plate 57 is arranged a measuring device 64 which can generate a signal to the central control unit 8 such that only when a determined filling weight is reached in the dosing housing 55 is the displacing of the housing 55 started by the starting signal for the motor 63 from the central control unit 8. Mixing and applying will otherwise take place in the manner as described with reference to fig. 1.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Road Paving Machines (AREA)
EP91202749A 1990-10-24 1991-10-23 Method and device for dosing, mixing and applying a specific mortar Expired - Lifetime EP0482720B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP95200067A EP0657261B1 (en) 1990-10-24 1991-10-23 Device for dosing and mixing fractions for a specific mortar

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL9002321 1990-10-24
NL9002321A NL9002321A (nl) 1990-10-24 1990-10-24 Werkwijze en inrichting voor het doseren, mengen en aanbrengen van een bijzondere specie.

Related Child Applications (2)

Application Number Title Priority Date Filing Date
EP95200067A Division EP0657261B1 (en) 1990-10-24 1991-10-23 Device for dosing and mixing fractions for a specific mortar
EP95200067.7 Division-Into 1995-01-12

Publications (2)

Publication Number Publication Date
EP0482720A1 EP0482720A1 (en) 1992-04-29
EP0482720B1 true EP0482720B1 (en) 1995-07-19

Family

ID=19857873

Family Applications (2)

Application Number Title Priority Date Filing Date
EP91202749A Expired - Lifetime EP0482720B1 (en) 1990-10-24 1991-10-23 Method and device for dosing, mixing and applying a specific mortar
EP95200067A Expired - Lifetime EP0657261B1 (en) 1990-10-24 1991-10-23 Device for dosing and mixing fractions for a specific mortar

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP95200067A Expired - Lifetime EP0657261B1 (en) 1990-10-24 1991-10-23 Device for dosing and mixing fractions for a specific mortar

Country Status (6)

Country Link
EP (2) EP0482720B1 (da)
AT (2) ATE125194T1 (da)
DE (2) DE69132393D1 (da)
DK (1) DK0482720T3 (da)
ES (1) ES2074649T3 (da)
NL (1) NL9002321A (da)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FI116632B (fi) * 1998-10-30 2006-01-13 Junttan Oy Menetelmä maan stabiloimiseksi ja laitteisto menetelmän soveltamiseksi
CN102848472A (zh) * 2012-09-27 2013-01-02 徐州天地重型机械制造有限公司 干混砂浆站外加剂计量装置
CN108996261A (zh) * 2018-07-06 2018-12-14 宁波松科磁材有限公司 新能源汽车磁钢原料配料设备的自动补料仓
CN109016163A (zh) * 2018-08-14 2018-12-18 安徽中联九通机械设备有限公司 一种混凝土搅拌进料控制系统
CN110982309B (zh) * 2019-12-25 2021-07-30 上海天下无漏科技集团有限公司 一种防水涂料及其加工装置与生产工艺
CN111660434B (zh) * 2020-05-14 2021-04-02 湖南大学 一种实验室用小型混凝土试配系统
CN111851959B (zh) * 2020-07-07 2021-12-07 台州佐岛机械有限公司 一种基于整木家居的木质地板装配用涂缝装置
CN112264935B (zh) * 2020-10-29 2021-11-26 鄂州市天信工贸股份有限公司 一种铝合金管材喷砂机的喷砂机构
CN112779842B (zh) * 2020-12-09 2023-08-04 创际建工集团有限公司 一种道路施工用防裂贴平铺装置
CN112875024B (zh) * 2021-01-11 2022-05-17 常州机电职业技术学院 一种基于制药用的多功能配药罐
CN113246300A (zh) * 2021-05-21 2021-08-13 贵州互惠混凝土机械服务有限公司 一种便于组装和搬运的一体式混凝土搅拌站
CN113997445B (zh) * 2021-09-23 2023-06-27 成都铭川新材料科技有限公司 一种橡胶类高分子材料生产用混炼设备
CN113893782B (zh) * 2021-10-22 2024-04-02 会同县凯润建材有限公司 一种水泥制造的硫中和处理设备
CN115106010B (zh) * 2022-06-08 2024-02-13 湖南中联重科混凝土机械站类设备有限公司 制砂机的主机入料调节机构、方法及制砂装置

Citations (1)

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US1378572A (en) * 1919-12-26 1921-05-17 American Building Products Com Measuring device

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US1914713A (en) * 1929-05-04 1933-06-20 Kwik Mix Concrete Mixer Co Vibrator
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FR1193639A (fr) * 1956-10-27 1959-11-04 Egli & Erbes Dispositif de dosage gravimétrique pour produits granulaires
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DE1424604A1 (de) * 1960-10-03 1968-10-10 Premier Portland Cement Compan Transportabler Zementsilo
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Also Published As

Publication number Publication date
ATE195899T1 (de) 2000-09-15
DE69111368D1 (de) 1995-08-24
NL9002321A (nl) 1992-05-18
ATE125194T1 (de) 1995-08-15
DE69111368T2 (de) 1996-01-04
EP0657261B1 (en) 2000-08-30
EP0482720A1 (en) 1992-04-29
ES2074649T3 (es) 1995-09-16
EP0657261A1 (en) 1995-06-14
DK0482720T3 (da) 1995-09-11
DE69132393D1 (de) 2000-10-05

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