EP0443390A1 - Procédé pour la fabrication d'un fil texturé par jet d'air - Google Patents
Procédé pour la fabrication d'un fil texturé par jet d'air Download PDFInfo
- Publication number
- EP0443390A1 EP0443390A1 EP91101826A EP91101826A EP0443390A1 EP 0443390 A1 EP0443390 A1 EP 0443390A1 EP 91101826 A EP91101826 A EP 91101826A EP 91101826 A EP91101826 A EP 91101826A EP 0443390 A1 EP0443390 A1 EP 0443390A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thread
- air
- texturing
- nozzle
- godet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
- D02G1/168—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam including drawing or stretching on the same machine
Definitions
- the invention relates to a method for producing an air-textured thread according to the preamble of claim 1 and an air texturing machine.
- Process and machine are the subject of the European patent application EP 89122621.9.
- a pre-oriented, thermoplastic thread is presented as the thread to be textured. This thread is drawn in a drawing zone and then blown into loops, loops, arches and the like in an air blowing nozzle.
- the thread produced has residual shrinkage.
- an air-textured thread is produced which is low in shrinkage, i.e. which has a low residual shrinkage.
- This invention is based on the knowledge that the problem of residual shrinkage also exists in those air-textured threads which are presented to the air-texturing machine as fully stretched, fully oriented thermoplastic threads.
- the object of the invention is therefore to produce an air-textured thread from a fully oriented, fully stretched thermoplastic thread - just as in the older invention - which is low-shrinkage, i.e. which has a low residual shrinkage.
- the invention is based on the knowledge that the air texturing machine with a heating zone which is designed as a heating godet and which is immediately upstream of the texturing zone, not only when presenting pre-oriented threads which are still drawn on the air texturing machine, but also when presenting fully drawn Threads is a suitable means for eliminating the residual shrinkage, this means being superior to all other known means in terms of its effect, but also because of the low technical complexity and the good classification in the process sequence.
- the tendency towards residual shrinkage can be reduced much more than in the previously discussed known methods.
- the particular advantage is that the texturing is not impaired. It is particularly important that the heating of the thread is intense. Therefore, the thread can be heated to a temperature above the 2nd order transition point, so that the previously firmly anchored crystal structure softens and internal stresses are relieved. It is particularly advantageous to heat the godet to a temperature which is just below the melting temperature of the thread to be processed, i.e. for polyamide 6.6 and polyethylene terephthalate approx. 240 °, for polypropylene approx. 150 °. On the other hand, however, the thread in the air texturing nozzle is cooled down very much, so that the shrinkage comes to a standstill and the texturing takes place on the cold thread.
- the solution is a happy integration of the relaxation process into the air texturing process.
- the heating of the thread can take place at the exit of the drawing zone or in the entrance of the texturing zone.
- the use of the heating godet allows intensive heating and very low thread tensions in the texturing zone and thus a good shrinking effect.
- the residual shrinkage of the threads treated according to the invention is less than half. This is due to the fact that the method according to the invention does not have the limitations of the known methods mentioned. Because according to the invention the shrinkage to be set does not depend on the speed difference of the relaxation zone (feed speed minus take-off speed) and the thread tension does not increase due to the triggering of the shrinkage. Rather, the thread tension to be set and thus the shrinkage are based solely on the tensile force of the air texturing nozzle.
- the method according to this invention is of particular superiority over all known methods in the texturing of multifilament threads with a high titer of more than 500 dtex, in particular more than 700 dtex , especially in the usual titer range of 130 dtex.
- the method is particularly favored in that the low thread tensions of the texturing zone - as stated in claim 2 - are set differently in front of and behind the air texturing nozzle.
- the thread at the outlet of the air texturing nozzle is deflected strongly, preferably at approximately 90 °. This measure is in contrast to the straight thread run, which is common with tangling (interlacing, entangling) and is also possible with air texturing nozzles.
- the heat and shrinkage treatment according to the invention makes it possible to eliminate irregularities in the previous stretching by means of the intensive shrinkage treatment even before the actual texturing. Threads with high strength and the desired properties with regard to elongation and residual shrinkage can be produced.
- the thread tension relevant for the shrinkage arises from the tensile force of the texturing nozzle.
- the tensile force of the texturing nozzle depends on the thread speed.
- the thread speed is determined by the peripheral speed of the godet, which is upstream of the texturing nozzle.
- the difference in the peripheral speed of the godet and the delivery mechanism, which follows the texturing nozzle, is not decisive for the shrinkage. Because according to the invention this difference - as stated in claim 3 - is always greater than the amount of the desired shrinkage.
- the amount of shrinkage required is determined solely by the tensile force of the nozzle and the temperature of the godet.
- the overfeed of the thread in the texturing zone is always greater than the shrinkage set by the tensile force of the nozzle and the temperature of the godet.
- the fact that the tradition is greater than the set shrinkage means that the thread can be crimped in the desired manner.
- the difference between tradition and set shrinkage is 1 to 10% for technical threads, for which the texturing serves in particular the purpose of roughening the thread, e.g. to improve its runnability (sewing threads) or to improve its adhesion to other materials (technical fabrics, tire cord) .
- An air texturing process in the sense of this application means a process in which an endless, synthetic thread, which consists of a large number of individual filaments, is subjected to the action of an air texturing nozzle. An unheated air jet is blown onto the thread in the air texturing nozzle. This creates the single filaments deformed into loops, loops, arches and the like, without the chemical-physical structure of the filaments being significantly changed thereby.
- the filaments, which are initially essentially parallel, are therefore only geometrically displaced into an irregular shape. In particular, loops, loops, arches are created.
- Residual shrinkage is the tendency of the thread to shrink, e.g. when heated. shrink by hot air or hot water.
- Shrinkage is the shortening of the thread that actually occurs when heated, expressed by the formula (L1 - L2) x 100 / L1%, where L1 is the original length and L2 is the shortened length of the thread.
- the shrinkage cannot be greater than the previous shrinkage.
- a residual shrinkage may still remain.
- the residual shrinkage ie the tendency to shrink
- the residual shrinkage of the thread can only be reduced by a suitable aftertreatment following the method. It is indeed possible to reduce the residual shrinkage of the thread by such post-treatment measures for shrinking treatment.
- these post-treatment measures have considerable disadvantages. This applies in particular to textured threads, since the post-treatment subsequently affects or even damages the crimp.
- the shrinking treatment can only be carried out intensively if the thread is "contact heated", ie if the thread is placed over a hot plate or hot godet is performed. However, this is generally not advisable for textured threads because this results in an ironing effect. This means that the thread texture previously inserted is partially removed by contact with the hot surface, especially on one side of the thread.
- the residual shrinkage could also be reduced before texturing.
- thermoplastic drawing of thermoplastic threads can be followed by a treatment for reducing the shrinkage in a relaxation zone.
- This relaxation zone adjoins the actual stretching zone.
- the relaxation zone is formed between two godets or delivery units, the thread being heated in the relaxation zone. This would increase the length of the thread and thus the height of the air texturing machine.
- this relaxation treatment always has the problem that the reduction in shrinkage in such a relaxation zone is limited bumps because the thread tension of a thread running between godets cannot be reduced arbitrarily and because of this the shrinkage depends on the limited speed difference of the godets.
- a completely drawn and oriented thread is drawn off from the supply spool 1 via the head thread guide 2 by a heated godet 5. Behind the heated godet 5, the thread passes through the air texturing nozzle 7. Unheated compressed air is fed to the air texturing nozzle 7. The thread is never heated until it softens during the air texturing treatment. The deformations caused by the air jet treatment are therefore not imprinted on the chemical-physical thread structure. When it hits the thread, the air expands and cools down further. The expanding filament blows the individual filaments of the multifilament chemical thread into loops, loops, arches and the like. These are merely geometrical deformations, which intertwine and get caught together, resulting in the texture of the thread.
- the air with which the texturing nozzle is fed is unheated and has a temperature which is below the temperature at which the crystal structure of the thread freezes and therefore any shrinkage comes to a standstill.
- the air temperature is usually below 40 ° C. This air is further cooled by the expansion.
- the air leaving the nozzle has a temperature of less than 10 °.
- the texturing nozzle is operated with compressed air at a pressure between 6 and 10 bar. Therefore, the thread, which was previously heated by the godet 5, is also very strongly quenched in the texturing nozzle, so that its temperature also falls below the temperature at which the crystal structure freezes.
- the air channels 8, which are directed towards the thread channel 9 in the texturing nozzle 7, have a directional component in the thread running direction.
- the air texturing nozzle 7 also exerts a conveying action and a tensile force on the thread.
- the thread leaves the air texturing nozzle 7 essentially without thread tension, the thread being deflected and guided to the delivery mechanism 10.
- the deflection is 30 to 90 °, preferably 90 °.
- the deflection is achieved in that the delivery mechanism 10 is not on the axis of the thread channel 9 of the texturing nozzle 7, but laterally offset.
- the deflection does not take place in that the thread is pulled over a thread guide, but in that the thread is initially conveyed straight ahead by the air jets when it exits the thread channel 9 and then has to change its direction to the feed mechanism 10.
- This type of deflection results in a substantial reduction in the thread tension. Therefore, the thread tension between the godet 5 and the texturing nozzle 7 is higher than the thread tension behind the texturing nozzle 7 and after the deflection in front of the delivery unit 10 builds up again.
- the thread tensions in front of and behind the air texturing nozzle were, for example, 6 cN and 5 cN.
- the thread can be warped in a stabilizing zone between two godets without elastic or plastic deformation without heating.
- the thread can be passed through a fixing zone at temperatures up to 245 ° C.
- the series connection of the stabilizing zone and the fixing zone creates a particularly compact thread with low instability.
- the thread is then moved back and forth through the traversing device 11 transversely to its running direction and wound on the spool 12.
- the spool 12 is driven by the drive roller 13 at a constant peripheral speed.
- the godet 5 is heated.
- the temperature of the godet 5 is between 200 ° and 245 ° C, and around 150 ° for polypropylene.
- the test parameters and the test results are shown in the table below.
- the threads initially had a diter of 410 dtex and a yield point of 180% before they were fully oriented by drawing with a drawing ratio of 1: 1.95 or for the technical thread of 1: 2.3 and wound up to the supply spool 1 were.
- FIG. 1 A suitable device for rapid measurement of the residual shrinkage is shown schematically in FIG.
- Such a device is commercially available under the trade name testrite. This device is used in particular for comparison tests. The device determines what percentage (L1 - L2 / L1 x 100) of a pretreated thread shrinks when it is exposed to shrinkage treatment on the testrite device with the same clamping length, the same heating length, the same heating temperature and heating time and the same thread tension becomes.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19904004721 DE4004721C2 (de) | 1988-12-13 | 1990-02-15 | Verfahren zur Herstellung eines lufttexturierten Fadens |
DE4004721 | 1990-02-15 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0443390A1 true EP0443390A1 (fr) | 1991-08-28 |
EP0443390B1 EP0443390B1 (fr) | 1994-03-30 |
Family
ID=6400233
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91101826A Expired - Lifetime EP0443390B1 (fr) | 1990-02-15 | 1991-02-09 | Procédé pour la fabrication d'un fil texturé par jet d'air |
Country Status (4)
Country | Link |
---|---|
US (1) | US5142754A (fr) |
EP (1) | EP0443390B1 (fr) |
DE (1) | DE59101250D1 (fr) |
ES (1) | ES2051037T3 (fr) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6397444B1 (en) * | 1994-05-24 | 2002-06-04 | University Of Manchester Institute Of Science & Technology | Apparatus and method for texturing yarn |
DE59804164D1 (de) * | 1997-01-20 | 2002-06-27 | Barmag Barmer Maschf | Galette zum Fördern, Führen und Erhitzen eines laufenden synthetischen Fadens |
IT1289927B1 (it) * | 1997-02-19 | 1998-10-19 | G I B A S P A | Processo e apparato per la volumizzazione e simultanea interlacciatura di fili termoplastici con impiego di fluidi di riscaldamento |
GB0008304D0 (en) | 2000-04-06 | 2000-05-24 | Univ Manchester | Precision delivery system |
US6807347B2 (en) * | 2001-06-25 | 2004-10-19 | Corning Cable Systems Llc | High density fiber optic cable |
US20060200956A1 (en) * | 2003-04-15 | 2006-09-14 | Alfio Vezil | Method and device for the mechanical treatment of a yarn particularly a synthetic multi-strand yarn, and yarn produced in this way |
DE502005004453D1 (de) * | 2004-03-18 | 2008-07-31 | Diolen Ind Fibers Bv | Verfahren zum beschichten eines garnes |
US20080044620A1 (en) * | 2006-06-22 | 2008-02-21 | Moshe Rock | High pile fabrics |
EP3467167A1 (fr) * | 2017-10-06 | 2019-04-10 | Polytex Sportbeläge Produktions-GmbH | Gazon artificiel avec fils texturés et procédé de production |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2459102A (en) | 1947-01-25 | 1949-01-11 | Newton J Adair | Musical instrument |
US3069836A (en) | 1958-08-01 | 1962-12-25 | Du Pont | Yarn relaxation process using fluid jets |
US3892020A (en) | 1973-12-14 | 1975-07-01 | Du Pont | Preparing a textured yarn package, for dyeing |
DE2749867A1 (de) | 1977-11-08 | 1979-05-10 | Barmag Barmer Maschf | Verfahren zum herstellen eines gekraeuselten garns aus multifilen endlosfasern |
USRE32047E (en) | 1977-11-08 | 1985-12-17 | Barmag Barmer Maschinenfabrik Aktiengessellschaft | Process for the production of a crimped continuous multifilament yarn |
EP0373519A2 (fr) | 1988-12-13 | 1990-06-20 | Barmag Ag | Procédé de fabrication d'un fil texturé par jet d'air |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3558760A (en) * | 1965-06-18 | 1971-01-26 | Du Pont | Process for spinning two component polyamide filaments |
US4043010A (en) * | 1974-08-14 | 1977-08-23 | E. I. Du Pont De Nemours And Company | Process for producing textured polyester yarn |
US4026099A (en) * | 1975-09-25 | 1977-05-31 | Eastman Kodak Company | Differentially drafted lofted multi-component continuous filament yarn and process for making same |
US4341063A (en) * | 1980-08-26 | 1982-07-27 | Milliken Research Corporation | Air textured yarns |
US4467594A (en) * | 1981-03-05 | 1984-08-28 | Milliken Research Corporation | Spun-like textured yarn |
DE3210784C2 (de) * | 1981-04-01 | 1984-10-31 | Barmag Barmer Maschinenfabrik Ag, 5630 Remscheid | Verfahren und Vorrichtung zur Herstellung eines Fasergarns |
-
1991
- 1991-02-09 ES ES91101826T patent/ES2051037T3/es not_active Expired - Lifetime
- 1991-02-09 DE DE91101826T patent/DE59101250D1/de not_active Expired - Fee Related
- 1991-02-09 EP EP91101826A patent/EP0443390B1/fr not_active Expired - Lifetime
- 1991-02-13 US US07/654,827 patent/US5142754A/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2459102A (en) | 1947-01-25 | 1949-01-11 | Newton J Adair | Musical instrument |
US3069836A (en) | 1958-08-01 | 1962-12-25 | Du Pont | Yarn relaxation process using fluid jets |
US3892020A (en) | 1973-12-14 | 1975-07-01 | Du Pont | Preparing a textured yarn package, for dyeing |
DE2749867A1 (de) | 1977-11-08 | 1979-05-10 | Barmag Barmer Maschf | Verfahren zum herstellen eines gekraeuselten garns aus multifilen endlosfasern |
USRE32047E (en) | 1977-11-08 | 1985-12-17 | Barmag Barmer Maschinenfabrik Aktiengessellschaft | Process for the production of a crimped continuous multifilament yarn |
EP0373519A2 (fr) | 1988-12-13 | 1990-06-20 | Barmag Ag | Procédé de fabrication d'un fil texturé par jet d'air |
Also Published As
Publication number | Publication date |
---|---|
EP0443390B1 (fr) | 1994-03-30 |
ES2051037T3 (es) | 1994-06-01 |
DE59101250D1 (de) | 1994-05-05 |
US5142754A (en) | 1992-09-01 |
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