EP0441019B1 - Système de nettoyage de blachet par pulvérisation - Google Patents
Système de nettoyage de blachet par pulvérisation Download PDFInfo
- Publication number
- EP0441019B1 EP0441019B1 EP19900304588 EP90304588A EP0441019B1 EP 0441019 B1 EP0441019 B1 EP 0441019B1 EP 19900304588 EP19900304588 EP 19900304588 EP 90304588 A EP90304588 A EP 90304588A EP 0441019 B1 EP0441019 B1 EP 0441019B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- solvent
- water
- spray bar
- control means
- air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000007921 spray Substances 0.000 title claims description 59
- 238000004140 cleaning Methods 0.000 title description 6
- 239000002904 solvent Substances 0.000 claims description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 46
- 239000003570 air Substances 0.000 claims description 23
- 238000007639 printing Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 description 27
- 238000000034 method Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 239000004744 fabric Substances 0.000 description 4
- 238000004880 explosion Methods 0.000 description 3
- 238000013019 agitation Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 125000004122 cyclic group Chemical class 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F35/00—Cleaning arrangements or devices
- B41F35/06—Cleaning arrangements or devices for offset cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2235/00—Cleaning
- B41P2235/10—Cleaning characterised by the methods or devices
- B41P2235/26—Spraying devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2235/00—Cleaning
- B41P2235/30—Recovering used solvents or residues
- B41P2235/31—Recovering used solvents or residues by filtering
Definitions
- This invention relates to cleaning apparatus for printing presses and, in particular, to systems for automatically washing blanket cylinders in offset printing presses.
- the hand wash method utilizes manual application of wash fluid by the press crew when the press is stopped. In this method, hand towels are soaked and the blankets physically scrubbed clean of debris. Manual washing of the blanket while the press is operating is also utilized. A member of the press crew will clean a specific area of a blanket that is causing print quality to deteriorate. While this technique extends productivity, it is very unsafe because of the high peripheral speed of the blanket cylinder.
- Cloth type systems described in U.S. Patents Nos. 4,344,361 and 4,757,763, utilize a disposable cloth that passes over an inflatable pressure pad. The cloth is wetted with wash fluid pressed against the blanket and the cloth is advanced in increments to affect cleaning.
- Brush type systems utilize a rotating brush that is pressed against the blanket.
- the brush may be wetted with solvent prior to coming in contact with the blanket. Debris that is removed from the blanket to the brush is gathered in a used solvent collection system. Typically the solvent undergoes separation and treatment to remove the debris and collect the solvent.
- Spray type systems utilize a spray bar positioned near the blankets.
- the spray bar sprays wash fluid onto the blanket cylinders.
- Previously known spray bars as in U.S. Patent No. 4,686,902, premix solvent and water in a tank to form an effective emulsified solution. This is undesirable because once the wash solvent is mixed, the ratio of solvent to water in the solution cannot be changed unless the system is drained and flushed and a new ratio established. Additionally, the mixture must be continually circulated or agitated to maintain the emulsification.
- the present invention avoids the need for mixing water and solvent in a tank or premixer and avoids the need for recirculation or agitation of the wash solvent, thus allowing continual change in the emulsified solution as desired without requiring that the system be drained and flushed.
- the amount of wash fluid sprayed by the spray bar is controlled and limited to the volume of the internal cavity of the spray bar.
- the system works in cycles, where one cycle consists of completely filling the internal cavity of the spray bar with wash fluid followed by activating the air for spraying.
- the present invention avoids this cyclic action by providing a means for the wash fluid to be continuously ejected from the spray bar as it enters the spray bar.
- the present invention also provides for individually settable water and solvent amounts which are not limited to the volume of the internal cavity of the spray bar.
- spray blanket wash system for applying a mixture of solvent and water to a blanket cylinder of a printing press unit, characterised by a mixing tube in which water and solvent dispensed by water control means and solvent control means are continually mixed during their passage to the nozzles of the spray bar, and also characterised by central control means coupled to the solvent, water and an air control means, operative to select specific ratios of solvent and water to be delivered to the mixing tube, the dispensed solvent and water being continually mixed in the duct and delivered to the nozzles of the spray bar means by the dispensed air, for a duration determined by the central control means.
- the washing fluid is continually mixed in the mixing tube and can be supplied on a continuous basis, for a time determined by the central control means, rather than being limited by the volume of the internal cavity of the spray bar.
- a fluid control system consisting of two main components; an air box 2 and fluid boxes 4. Each press unit is equipped with one air box 2 and two fluid boxes 4 which control the necessary fluids and air to the spray systems.
- a center feed spray system is shown in Figure 2 and an end feed spray system is shown is Figure 3.
- the fluid control system regulates solvent, water and air to the spray systems in specific quantities and at specific pressures as directed by a control element 28.
- the air box 2 provides regulated air pressure as required for system function. Compressed air enters the air box 2 through line 6 and is supplied to an air valve manifold 5. The air then flows through air filters 11, fluid spray regulators 10 and fluid spray valves 12. When the fluid spray valves are actuated by the control element 28, the regulated air flows out of the air box 2 to the corresponding fluid box 4. It then flows past an air check valve 50, enters a fluid manifold 14 and flows into a mixing tube 21. The air then ejects the mixed solvent and water from the mixing tube 21 into a spray bar 30 ( Figures 2 and 3).
- Pressurized solvent is delivered from a solvent supply 16 through line 8, past a solvent regulator 15, to a solvent manifold inlet 18.
- the solvent then passes through a solvent filter 23 to a solvent valve 20.
- the solvent valve 20 is actuated by the control element 28, the solvent enters the fluid manifold 14 and then flows into the mixing tube 21.
- Flow control means such as a solvent orifice 40 and a solvent check valve 51, are interposed between the solvent valve 20 and the fluid manifold 14.
- Pressurized water is delivered from a water supply 22 through line 9, past a water regulator 42, to a water manifold 24. Water then passes through a water filter 44 to a water valve 26. When the water valve 26 is actuated by the control element 28, water enters the fluid manifold 14 and then flows into the mixing tube 21.
- Flow control means such as a water orifice 48 and a water check valve 52, are interposed between the water valve 26 and the fluid manifold 14. The water and solvent valves can be actuated either simultaneously or sequentially by the control element 28.
- the mixing tube 21 can center feed the spray bar 30 as in Figure 2 or end feed the spray bar 30 as in Figure 3.
- the water and solvent mixture is ejected by air pressure through the mixing tube 21 into the spray bar 30.
- the mixed wash fluid is then ejected as sprayed fluid through nozzles 32 in the spray bar 30.
- This point of use mixing eliminates the need to keep the two fluids constantly moving.
- the point of use mixing also eliminates prefilling the spray bar, since the wash fluid flows through the spray bar and is ejected from the spray bar simultaneously.
- the nozzles 32 on the spray bar 30 are purged after use by the air pressure to prevent blockage.
- the spray bar 30 is normally positioned adjacent the blanket cylinder 36 on the infeed side of the press unit.
- the spray bar 30 has a plurality of nozzles 32, preferably eight or more and most preferably fifteen or more.
- the plurality of nozzles 32 permits the positioning of the spray bar 30 close to the blanket cylinder while maintaining spray fan overlap. Placing the spray bar 30 close to the blanket diminishes the amount of solvent lost to mist in the atmosphere in the press room and reduces the amount of solvent required.
- the spray bar 30 includes an internal cavity 38 connected to the plurality of nozzles 32.
- the internal cavity is dimensioned such that the pressurised wash mixture is dispenses approximately equally from the plurality of nozzles.
- the internal cavity 38 would have a diameter of about 0.32-0.47 cm (one-eight to about three-sixteenths of an inch) when using 1.72 - 3.10 bar (25 to 45 pounds per square inch) supply pressure.
- the control element 28 may control the wash cycle for one or more press units.
- the control element can be operated in an automatic or manual mode.
- the automatic mode is used for automatic washing of the press blankets.
- the programs employed by the control element regulate at least the ratio of solvent water used, the pressure of the spray and the duration of the spray.
- the control element also provides for prewetting of blankets during start-up. With more than one press unit, the control system provides for simultaneous or sequential washing of the blankets.
- the described embodiment of the present invention provides an improved spray system for cleaning blanket cylinders during the course of a press run without interrupting press operation or causing excessive waste during the run. This permits a sharper reproduction for a printed product and incurs less down-time. It also permits the use of grades of paper stock having higher lint contents.
- the amount of water and solvent can be individually set and the system can wash all press units simultaneously or sequentially as selected by suitable control programs.
- the prewetting feature precludes web breaks during start-up. The balanced wetting of the web avoids the problem that if the right side of the cylinder is wet before the left side of the cylinder, the web could wander laterally or be subject to uneven tension and break.
- the frequency of the automatic actuation and operation of the spray system is adjustable by a press operator in response to various anticipated or observed operating parameters such as the length of the press run and the lint content of the paper stock.
Landscapes
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Claims (9)
- Système de nettoyage de blanchet par pulvérisation, destiné à appliquer un mélange de solvant et d'eau sur un cylindre de blanchet d'une unité de presse à imprimer, le système comprenant:(a) des moyens (16, 8) d'alimentation en solvant;(b) des moyens (22, 42, 9) d'alimentation en eau;(c) des moyens (6, 2) d'alimentation en air;(d) des moyens (30, 32, 38) à barre de pulvérisation destinés à recevoir et à distribuer du solvant et de l'eau depuis lesdits moyens d'alimentation, ladite barre de pulvérisation incluant plusieurs gicleurs (32) destinés à pulvériser le solvant et l'eau sur les cylindres de blanchet;(e) des moyens de régulation de solvant reliés auxdits moyens d'alimentation en solvant, incluant des moyens à valve (20) permettant une distribution commandée du solvant à partir des moyens d'alimentation (16, 8), en vue de le pulvériser via les moyens à barre de pulvérisation;(f) des moyens de régulation d'eau reliés auxdits moyens d'alimentation en eau, incluant des moyens à valve (26) permettant une distribution commandée d'eau à partir des moyens (22, 42, 9) d'alimentation en eau, en vue de la pulvériser via les moyens à barre de pulvérisation; et(g) des moyens de régulation d'air reliés auxdits moyens d'alimentation en air, incluant des moyens à valve (12) permettant une distribution commandée de l'air destiné à passer à travers les moyens à barre de pulvérisation;
caractérisé par(h) un tube mélangeur (21) dans lequel de l'eau et du solvant distribués par les moyens (26) de régulation d'eau et les moyens (20) de régulation de solvant sont mélangés en permanence pendant leur passage vers les gicleurs (32) des moyens à barre de pulvérisation; et par(i) des moyens régulateurs centraux (28) couplés aux moyens de régulation (20, 26, 12) de solvant, d'eau et d'air, et opérationnels pour ouvrir lesdits moyens à valve de manière à sélectionner des rapports spécifiques de solvant et d'eau à délivrer vers le tube mélangeur, le solvant et l'eau distribués étant mélangés en permanence dans le tube et délivrés aux gicleurs des moyens à barre de pulvérisation au moyen de l'air délivré, pendant une durée qui est déterminée par l'ouverture des moyens à valve par les moyens régulateurs centraux. - Système selon la revendication 1, dans lequel ledit tube mélangeur (21) débite de façon centrale dans ladite barre de pulvérisation (30, 38).
- Système selon la revendication 1, dans lequel ledit tube mélangeur (21) débite dans l'extrémité de ladite barre de pulvérisation (30, 38).
- Système selon l'une quelconque des revendications précédentes ci-dessus, où lesdits plusieurs gicleurs (32) se composent de huit gicleurs ou plus, disposés sur ladite barre de pulvérisation (30).
- Système selon l'une quelconque des revendications précédentes, installé sur une presse d'imprimerie, dans lequel ladite barre de pulvérisation est située à 2,54 cm à 10,16 cm (1 à 4 pouces) dudit cylindre de blanchet.
- Système selon l'une quelconque des revendications précédentes, installé sur une presse, dans lequel lesdits moyens régulateurs centraux (28) sont opérationnels pour activer les moyens régulateurs d'eau, de solvant et d'air pendant le démarrage du cylindre de blanchet, de manière à prémouiller ledit cylindre de blanchet.
- Système selon l'une quelconque des revendications précédentes, installé sur une presse ayant plusieurs cylindres de blanchet, dans lequel les moyens régulateurs centraux (28) sont opérationnels pour activer les moyens régulateurs d'eau, de solvant et d'air (20, 26, 12) de manière à laver lesdits cylindres de blanchet soit simultanément, soit séquentiellement.
- Système selon l'une quelconque des revendications précédentes, installé sur une presse, dans lequel les moyens régulateurs centraux (28) activent lesdits moyens régulateurs d'air de manière à délivrer ledit air à travers lesdits gicleurs (32) pendant une durée donnée immédiatement à la suite du lavage dudit ou desdits cylindre(s) de blanchet.
- Système selon l'une quelconque des revendications précédentes, dans lequel lesdits moyens à barre de pulvérisation (30) incluent une cavité interne (48) dimensionnée de façon telle que le mélange de lavage sous pression desdits solvant et eau soit délivré de façon à peu près égale à partir desdits plusieurs gicleurs.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US47498390A | 1990-02-06 | 1990-02-06 | |
US474983 | 1990-02-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0441019A1 EP0441019A1 (fr) | 1991-08-14 |
EP0441019B1 true EP0441019B1 (fr) | 1995-07-12 |
Family
ID=23885765
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19900304588 Expired - Lifetime EP0441019B1 (fr) | 1990-02-06 | 1990-04-27 | Système de nettoyage de blachet par pulvérisation |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0441019B1 (fr) |
JP (1) | JP3043380B2 (fr) |
CN (1) | CN1025169C (fr) |
DE (1) | DE69020882T2 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004011860A1 (de) * | 2004-03-11 | 2005-09-29 | Koenig & Bauer Ag | Reinigungsvorrichtung |
DE102008042741A1 (de) | 2008-10-10 | 2010-04-15 | Koenig & Bauer Aktiengesellschaft | Reinigungsvorrichtung für einen Zylinder oder eine Walze einer Druckmaschine |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5259313A (en) * | 1991-12-20 | 1993-11-09 | Heidelberg Harris Gmbh | Method and apparatus for cleaning an inking mechanism and/or a printing mechanism in printing units of rotary printing machines |
JPH085183B2 (ja) * | 1992-01-22 | 1996-01-24 | 芳村電設株式会社 | ブラシロール全自動洗浄・水切り処理装置 |
DE4216389A1 (de) * | 1992-05-18 | 1993-11-25 | Baldwin Gegenheimer Gmbh | Druckwerks-Waschvorrichtung für Druckmaschinen |
DE4216423A1 (de) * | 1992-05-18 | 1993-11-25 | Baldwin Gegenheimer Gmbh | Druckwerks-Waschvorrichtung für Druckmaschinen |
DE4230056A1 (de) * | 1992-09-08 | 1994-03-10 | Man Nutzfahrzeuge Ag | Zerstäubereinrichtung |
DE4443357C2 (de) * | 1994-12-06 | 1998-05-14 | Roland Man Druckmasch | Verfahren und Anordnung zur Reinigung eines Zylinders einer Rotationsdruckmaschine |
IT1321266B1 (it) * | 2000-05-19 | 2004-01-08 | Marco Corti | Metodo e dispositivo a spazzola rotante per la pulizia dei cilindridelle macchine da stampa. |
IT1321267B1 (it) * | 2000-05-19 | 2004-01-08 | Marco Corti | Metodo e dispositivo per la pulitura dei cilindri in caucciu' dellemacchine da stampa, particolarmente del tipo cosiddette a bobina. |
DE10154430B4 (de) * | 2001-11-06 | 2009-04-02 | Manroland Ag | Verfahren und Vorrichtung zum Löschen eines Druckbildes auf einer Druckform für eine Druckmaschine |
DE202004001174U1 (de) * | 2004-01-27 | 2004-04-08 | Man Roland Druckmaschinen Ag | Versorgungseinrichtung für eine Reinigungsvorrichtung in einer Verarbeitungsmaschine |
DE102004011861A1 (de) * | 2004-03-11 | 2005-09-29 | Koenig & Bauer Ag | Reinigungsvorrichtung |
DE102004011859A1 (de) * | 2004-03-11 | 2005-09-29 | Koenig & Bauer Ag | Reinigungsvorrichtung für einen Zylinder oder eine Walze |
DE102006015831A1 (de) * | 2006-04-03 | 2007-10-11 | Technotrans Ag | Waschvorrichtung für eine Offset-Druckmaschine |
DE102007060854A1 (de) * | 2007-12-18 | 2009-06-25 | BSH Bosch und Siemens Hausgeräte GmbH | Reinigungsvorrichtung für ein mit Flusen beladenes Bauteil in einem Hausgerät sowie Hausgerät und Verfahren zum Reinigen eines mit Flusen beladenen Bauteils |
CN102151627B (zh) * | 2011-04-01 | 2012-12-19 | 上海大学 | 用于双流体喷射器的液体控制系统 |
CN102896894B (zh) * | 2012-10-15 | 2015-08-12 | 北京印刷学院 | 一种用于橡皮滚筒清洗装置的喷洒机构 |
AU2013200610B1 (en) * | 2013-02-05 | 2014-02-27 | Ecochem Australia Pty Ltd | System and method for automatically cleaning converters |
CN103568558A (zh) * | 2013-10-21 | 2014-02-12 | 安徽华印机电股份有限公司 | 一种胶印机滚筒的清洁装置 |
CN112208207A (zh) * | 2020-11-03 | 2021-01-12 | 北京嘉鸿汇众技术有限公司 | 一种用于印刷机清洗压印装置的转接装置 |
CN112793302A (zh) * | 2021-01-29 | 2021-05-14 | 北京嘉鸿汇众技术有限公司 | 一种印刷机压印清洗转接箱 |
CN113635672A (zh) * | 2021-04-01 | 2021-11-12 | 北京嘉鸿汇众技术有限公司 | 橡皮布自动清洗装置 |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3139028A (en) * | 1962-04-03 | 1964-06-30 | Advanced Graphics Inc | Misting apparatus for treating printing plates |
US3486448A (en) * | 1967-04-27 | 1969-12-30 | Web Press Eng Inc | Automatic blanket cylinder washer |
US3508711A (en) * | 1967-12-29 | 1970-04-28 | Ryco Graphic Mfg | Fluid dispensing system |
JPS5739059B2 (fr) * | 1972-04-28 | 1982-08-19 | ||
JPS52116307A (en) * | 1976-03-24 | 1977-09-29 | Masaharu Fukushima | Damping water feeder for printing press |
DE2826135C2 (de) * | 1978-06-15 | 1982-11-18 | Baldwin-Gegenheimer GmbH, 8900 Augsburg | Gummituch-Waschvorrichtung |
US4757763A (en) * | 1979-04-19 | 1988-07-19 | Baldwin Technology Corporation | Automatic blanket cylinder cleaner |
FR2569611A1 (fr) * | 1984-09-05 | 1986-03-07 | Assant Joel | Dispositif applicable aux machines d'impression offset notamment pour le mouillage et/ou l'encrage |
DE3507210A1 (de) * | 1985-03-01 | 1986-09-04 | Heidelberger Druckmaschinen Ag, 6900 Heidelberg | Waschvorrichtung fuer das gummituch an offset-rotationsdruckmaschinen |
JPH0246388B2 (ja) * | 1987-06-30 | 1990-10-15 | Baldwin Gegenheimer Gmbh | Insatsukinogomuburanketsutosenjosochi |
AU2722188A (en) * | 1987-08-17 | 1989-03-09 | Precision Engineered Systems Inc. | Automatic blanket wash system with flow through spray bar |
-
1990
- 1990-04-27 EP EP19900304588 patent/EP0441019B1/fr not_active Expired - Lifetime
- 1990-04-27 DE DE1990620882 patent/DE69020882T2/de not_active Expired - Fee Related
- 1990-06-16 CN CN 90104421 patent/CN1025169C/zh not_active Expired - Fee Related
- 1990-07-19 JP JP2192856A patent/JP3043380B2/ja not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004011860A1 (de) * | 2004-03-11 | 2005-09-29 | Koenig & Bauer Ag | Reinigungsvorrichtung |
DE102008042741A1 (de) | 2008-10-10 | 2010-04-15 | Koenig & Bauer Aktiengesellschaft | Reinigungsvorrichtung für einen Zylinder oder eine Walze einer Druckmaschine |
DE102008042741B4 (de) * | 2008-10-10 | 2016-07-28 | Koenig & Bauer Ag | Reinigungsvorrichtung für einen Zylinder oder eine Walze einer Druckmaschine |
Also Published As
Publication number | Publication date |
---|---|
CN1053904A (zh) | 1991-08-21 |
CN1025169C (zh) | 1994-06-29 |
EP0441019A1 (fr) | 1991-08-14 |
DE69020882T2 (de) | 1996-03-21 |
JP3043380B2 (ja) | 2000-05-22 |
DE69020882D1 (de) | 1995-08-17 |
JPH03239548A (ja) | 1991-10-25 |
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Legal Events
Date | Code | Title | Description |
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