EP0439981B1 - Procédé et dispositif de fabrication de produits métalliques thixotropes par coulée continue avec brassage électromagnétique - Google Patents
Procédé et dispositif de fabrication de produits métalliques thixotropes par coulée continue avec brassage électromagnétique Download PDFInfo
- Publication number
- EP0439981B1 EP0439981B1 EP90420578A EP90420578A EP0439981B1 EP 0439981 B1 EP0439981 B1 EP 0439981B1 EP 90420578 A EP90420578 A EP 90420578A EP 90420578 A EP90420578 A EP 90420578A EP 0439981 B1 EP0439981 B1 EP 0439981B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mould
- axis
- discs
- windings
- zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000009749 continuous casting Methods 0.000 title claims abstract description 11
- 230000009974 thixotropic effect Effects 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 title claims description 10
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 238000003756 stirring Methods 0.000 title description 4
- 230000008569 process Effects 0.000 title description 2
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 239000002184 metal Substances 0.000 claims abstract description 22
- 238000005266 casting Methods 0.000 claims abstract description 16
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 12
- 210000001787 dendrite Anatomy 0.000 claims abstract description 11
- 239000011810 insulating material Substances 0.000 claims abstract description 9
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 9
- 238000004804 winding Methods 0.000 claims description 25
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 238000001816 cooling Methods 0.000 claims description 15
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 238000007711 solidification Methods 0.000 claims description 10
- 230000008023 solidification Effects 0.000 claims description 10
- 229910002804 graphite Inorganic materials 0.000 claims description 8
- 239000010439 graphite Substances 0.000 claims description 8
- 239000013078 crystal Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 239000000314 lubricant Substances 0.000 claims description 5
- 239000012809 cooling fluid Substances 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 4
- 239000004020 conductor Substances 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 230000007850 degeneration Effects 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000000498 cooling water Substances 0.000 claims 1
- 230000000750 progressive effect Effects 0.000 claims 1
- 238000013019 agitation Methods 0.000 abstract description 2
- 229910052782 aluminium Inorganic materials 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 2
- 229910001092 metal group alloy Inorganic materials 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 240000008042 Zea mays Species 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 235000012771 pancakes Nutrition 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000001131 transforming effect Effects 0.000 description 2
- 241001080024 Telles Species 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004870 electrical engineering Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- -1 generally dendritic Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical group [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/11—Treating the molten metal
- B22D11/114—Treating the molten metal by using agitating or vibrating means
- B22D11/115—Treating the molten metal by using agitating or vibrating means by using magnetic fields
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/12—Making non-ferrous alloys by processing in a semi-solid state, e.g. holding the alloy in the solid-liquid phase
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S164/00—Metal founding
- Y10S164/90—Rheo-casting
Definitions
- the invention relates to a method and a device for manufacturing thixotropic metal products by continuous casting of plates or billets of circular, elliptical or polygonal section.
- a thixotropic metal product is a metal product having a non-dendritic primary phase consisting in particular of dendrites degenerated into roughly spherical nodules.
- thixotropic products provide advantages during their shaping compared to conventional products: the shaping energy is lower, the cooling time shorter, the shrinkage reduced, the wear of the molds and die reduced.
- US Patent 3,948,650 (equivalent to French Patent 2,141,979) describes a casting process which consists in raising the temperature of a composition to the liquid state, in cooling to cause partial solidification and in vigorous stirring of the liquid-solid mixture to breaking the dendrites and transforming them into degenerate substantially spherical nodules representing up to approximately 65% by weight of the initial composition.
- US patent 4434837 describes an electromagnetic stirring device applied to the continuous casting of thixotropic metal in which a two-pole stator creates a magnetic field rotating in a plane perpendicular to the axis of the mold and directed towards this axis. The interaction of this field with the current induced in the metal parallel to this axis generates electromagnetic forces located in a horizontal and tangential plane at the ingot mold resulting in a shear rate of at least 500 sec ⁇ 1.
- the patent US 4482012 describes an improvement consisting in using an ingot mold formed by two chambers connected to each other by a non-conductive seal, the first of which plays the role of heat exchanger and in the patent US 4565241, conditions of agitation such that the ratio of the shear rate to the solidification rate is between 2.103 and 8.103.
- the present invention consists in obtaining the transformation of dendrites into nodules by causing a reflow of the surface of these dendrites by a continuous transfer from the cold zone where they form towards a warmer zone. According to the invention, it is therefore an essentially thermal effect.
- the liquid metal is poured into a mold with a vertical or horizontal axis with a movable bottom consisting of: of a so-called hot upstream part whose wall or at least its internal face is made of a heat insulating material of a so-called cold downstream part, the wall of which, at least partially, made of a heat conducting material is in external contact with a cooling fluid.
- a solidification front is formed, as in known manner in continuous casting, represented in FIG. 1 by the reference 7.
- a liquid-solid zone made up of primary crystals suspended in still liquid metal.
- the invention consists in printing on this liquid metal in the course of solidification a movement represented by the arrow of FIG. 1, ensuring a transfer of the primary crystals from the cold zone to the hot zone in a time less than or equal to 1 second to cause a reflow on the surface of the dendritic crystals and transform them into degenerate nodules.
- This transfer movement is provided by one or more polyphase inductors, the arrangement of which is explained below.
- the continuous casting apparatus intended for implementing the invention is shown in vertical half-section in FIG. 1. This is an example illustrating a particular embodiment of the invention, that of a vertical casting; similar devices, having the same functions are found in another embodiment of the invention that of a horizontal casting.
- the device intended for pouring, solidifying and extracting the metal will be described successively, then the electromagnetic device intended to ensure the circulation of the metal.
- the electromagnetic stirring device whose combination with the pouring device constitutes the invention consists of one or more inductors supplied with polyphase current surrounding the entire casting device, hot zone and cold zone.
- any type of n-phase current can be used, in practice we will obviously use the three-phase current: this is what is illustrated in FIG. 1.
- six successive windings A, B, C, D, E, F have been represented from top to bottom of the figure. These windings are placed in planes perpendicular to the casting axis.
- the casting speed was 150 mm / minute.
- the casting temperature was 640 ° C.
- the upstream part of the mold consisted of a ring of refractory material with an internal diameter of 145 mm and a height of 100 mm.
- the downstream part had the classic form of an ingot mold for the casting of this type of alloy in this diameter.
- a linear cylindrical motor with a total winding height of 180mm surrounded these two parts. It consisted of 9 windings, each made using 15 copper discs 1 mm thick, 200 mm internal diameter and 300 mm external diameter.
- the assembly was supplied with three-phase star mounting and the voltage applied between phases was 15 volts.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Continuous Casting (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Paints Or Removers (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9000516 | 1990-01-04 | ||
FR9000516A FR2656552B1 (fr) | 1990-01-04 | 1990-01-04 | Procede de fabrication de produits metalliques thixotropes par coulee continue avec brassage electromagnetique en courant polyphase. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0439981A1 EP0439981A1 (fr) | 1991-08-07 |
EP0439981B1 true EP0439981B1 (fr) | 1994-08-31 |
Family
ID=9392863
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90420578A Expired - Lifetime EP0439981B1 (fr) | 1990-01-04 | 1990-12-28 | Procédé et dispositif de fabrication de produits métalliques thixotropes par coulée continue avec brassage électromagnétique |
Country Status (12)
Country | Link |
---|---|
US (1) | US5219018A (da) |
EP (1) | EP0439981B1 (da) |
JP (1) | JPH084877B2 (da) |
AT (1) | ATE110603T1 (da) |
AU (1) | AU634845B2 (da) |
CA (1) | CA2033233C (da) |
DE (1) | DE69012090T2 (da) |
DK (1) | DK0439981T3 (da) |
ES (1) | ES2060118T3 (da) |
FR (1) | FR2656552B1 (da) |
NO (1) | NO177560C (da) |
NZ (1) | NZ236594A (da) |
Families Citing this family (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2772765B2 (ja) * | 1994-10-14 | 1998-07-09 | 本田技研工業株式会社 | チクソキャスティング用鋳造材料の加熱方法 |
JPH093581A (ja) * | 1995-06-15 | 1997-01-07 | Nippon Light Metal Co Ltd | 疲労強度の高いアルミニウム鍛造品及び製造方法 |
FR2746414B1 (fr) * | 1996-03-20 | 1998-04-30 | Pechiney Aluminium | Alliage thixotrope aluminium-silicium-cuivre pour mise en forme a l'etat semi-solide |
US5887640A (en) | 1996-10-04 | 1999-03-30 | Semi-Solid Technologies Inc. | Apparatus and method for semi-solid material production |
US5881796A (en) * | 1996-10-04 | 1999-03-16 | Semi-Solid Technologies Inc. | Apparatus and method for integrated semi-solid material production and casting |
DE19738821A1 (de) * | 1997-09-05 | 1999-03-11 | Aeg Elotherm Gmbh | Vorrichtung zum elektromagnetischen Rühren einer Metallschmelze |
US6397925B1 (en) * | 1998-03-05 | 2002-06-04 | Honda Giken Kogyo Kabushiki Kaisha | Agitated continuous casting apparatus |
EP0941786B1 (en) * | 1998-03-13 | 2004-01-21 | Honda Giken Kogyo Kabushiki Kaisha | Process and apparatus for lubricating continuously cast light alloys |
EP1121214A4 (en) | 1998-07-24 | 2005-04-13 | Gibbs Die Casting Aluminum | SEMI-SOLID MOLDING METHOD AND APPARATUS |
US6845809B1 (en) | 1999-02-17 | 2005-01-25 | Aemp Corporation | Apparatus for and method of producing on-demand semi-solid material for castings |
FR2794669A1 (fr) | 1999-06-08 | 2000-12-15 | Michelin Soc Tech | Procede de fabrication d'une piece metallique, telle qu'une partie de roue destinee au roulage d'un vehicule, et une telle roue |
US6796362B2 (en) | 2000-06-01 | 2004-09-28 | Brunswick Corporation | Apparatus for producing a metallic slurry material for use in semi-solid forming of shaped parts |
US6399017B1 (en) * | 2000-06-01 | 2002-06-04 | Aemp Corporation | Method and apparatus for containing and ejecting a thixotropic metal slurry |
US6402367B1 (en) * | 2000-06-01 | 2002-06-11 | Aemp Corporation | Method and apparatus for magnetically stirring a thixotropic metal slurry |
US6432160B1 (en) * | 2000-06-01 | 2002-08-13 | Aemp Corporation | Method and apparatus for making a thixotropic metal slurry |
US7024342B1 (en) | 2000-07-01 | 2006-04-04 | Mercury Marine | Thermal flow simulation for casting/molding processes |
US6611736B1 (en) | 2000-07-01 | 2003-08-26 | Aemp Corporation | Equal order method for fluid flow simulation |
US6742567B2 (en) * | 2001-08-17 | 2004-06-01 | Brunswick Corporation | Apparatus for and method of producing slurry material without stirring for application in semi-solid forming |
US6964199B2 (en) * | 2001-11-02 | 2005-11-15 | Cantocor, Inc. | Methods and compositions for enhanced protein expression and/or growth of cultured cells using co-transcription of a Bcl2 encoding nucleic acid |
US20050126737A1 (en) * | 2003-12-04 | 2005-06-16 | Yurko James A. | Process for casting a semi-solid metal alloy |
US7648933B2 (en) * | 2006-01-13 | 2010-01-19 | Dynamic Abrasives Llc | Composition comprising spinel crystals, glass, and calcium iron silicate |
CN100369699C (zh) * | 2006-04-29 | 2008-02-20 | 东北大学 | 一种抑制高合金化铝合金方坯裂纹的方法与设备 |
EP2207638B1 (en) * | 2007-10-12 | 2023-07-12 | Ajax Tocco Magnethermic Corporation | Semi-liquid metal processing and sensing device and method of using same |
US8047258B1 (en) | 2008-07-18 | 2011-11-01 | Brunswick Corporation | Die casting method for semi-solid billets |
JP5360591B2 (ja) * | 2009-01-08 | 2013-12-04 | 日本軽金属株式会社 | アルミニウム合金鋳塊およびその製造方法 |
RU2457064C1 (ru) * | 2011-03-03 | 2012-07-27 | Федеральное Государственное Автономное Образовательное Учреждение Высшего Профессионального Образования "Сибирский Федеральный Университет" (Сфу) | Способ для непрерывной и полунепрерывной разливки алюминиевых сплавов и устройство для его осуществления |
JP5431438B2 (ja) * | 2011-11-10 | 2014-03-05 | 高橋 謙三 | 攪拌装置付き連続鋳造用鋳型装置 |
US9574826B2 (en) | 2012-09-27 | 2017-02-21 | Ajax Tocco Magnethermic Corporation | Crucible and dual frequency control method for semi-liquid metal processing |
EP3826787B1 (en) * | 2018-07-25 | 2024-02-21 | Southwire Company, LLC | Ultrasonic enhancement of direct chill cast materials |
EP4076788B1 (en) * | 2019-12-20 | 2024-05-15 | Novelis, Inc. | A 7xxx series aluminum alloys ingot and a method for direct chill casting |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB705762A (en) * | 1951-10-15 | 1954-03-17 | Skf Svenska Kullagerfab Ab | Improvements relating to the continuous casting of metals |
US4200137A (en) * | 1975-04-22 | 1980-04-29 | Republic Steel Corporation | Process and apparatus for the continuous casting of metal using electromagnetic stirring |
FR2355392A1 (fr) * | 1976-06-14 | 1978-01-13 | Cem Comp Electro Mec | Inducteur de centrifugation electromagnetique notamment pour lingotiere de coulee continue |
GB2013542B (en) * | 1978-02-01 | 1982-01-20 | Concast Ag | Continuous casting mould |
US4465118A (en) * | 1981-07-02 | 1984-08-14 | International Telephone And Telegraph Corporation | Process and apparatus having improved efficiency for producing a semi-solid slurry |
US4482012A (en) * | 1982-06-01 | 1984-11-13 | International Telephone And Telegraph Corporation | Process and apparatus for continuous slurry casting |
FR2634677B1 (fr) * | 1988-07-07 | 1990-09-21 | Pechiney Aluminium | Procede de fabrication par coulee continue de produits metalliques thixotropes |
ATE84637T1 (de) * | 1989-06-29 | 1993-01-15 | Siemens Ag | Schaltungsanordnung zur identifikation integrierter halbleiterschaltkreise. |
-
1990
- 1990-01-04 FR FR9000516A patent/FR2656552B1/fr not_active Expired - Fee Related
- 1990-12-21 NZ NZ236594A patent/NZ236594A/en unknown
- 1990-12-27 CA CA002033233A patent/CA2033233C/fr not_active Expired - Fee Related
- 1990-12-28 DK DK90420578.8T patent/DK0439981T3/da active
- 1990-12-28 AT AT90420578T patent/ATE110603T1/de not_active IP Right Cessation
- 1990-12-28 ES ES90420578T patent/ES2060118T3/es not_active Expired - Lifetime
- 1990-12-28 JP JP2418733A patent/JPH084877B2/ja not_active Expired - Fee Related
- 1990-12-28 DE DE69012090T patent/DE69012090T2/de not_active Expired - Fee Related
- 1990-12-28 EP EP90420578A patent/EP0439981B1/fr not_active Expired - Lifetime
-
1991
- 1991-01-03 NO NO910019A patent/NO177560C/no not_active IP Right Cessation
- 1991-01-03 AU AU68604/91A patent/AU634845B2/en not_active Ceased
- 1991-01-04 US US07/637,538 patent/US5219018A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
NZ236594A (en) | 1992-12-23 |
NO177560C (no) | 1995-10-11 |
CA2033233C (fr) | 1995-10-31 |
JPH084877B2 (ja) | 1996-01-24 |
ATE110603T1 (de) | 1994-09-15 |
FR2656552B1 (fr) | 1995-01-13 |
JPH0768345A (ja) | 1995-03-14 |
CA2033233A1 (fr) | 1991-07-05 |
DE69012090T2 (de) | 1995-01-26 |
DK0439981T3 (da) | 1994-10-03 |
NO910019D0 (no) | 1991-01-03 |
FR2656552A1 (fr) | 1991-07-05 |
AU6860491A (en) | 1991-07-11 |
DE69012090D1 (de) | 1994-10-06 |
NO910019L (no) | 1991-07-05 |
NO177560B (no) | 1995-07-03 |
ES2060118T3 (es) | 1994-11-16 |
EP0439981A1 (fr) | 1991-08-07 |
US5219018A (en) | 1993-06-15 |
AU634845B2 (en) | 1993-03-04 |
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