EP0415105B1 - Process for reshaping railway rails and railway vehicle for performing said process - Google Patents

Process for reshaping railway rails and railway vehicle for performing said process Download PDF

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Publication number
EP0415105B1
EP0415105B1 EP90114681A EP90114681A EP0415105B1 EP 0415105 B1 EP0415105 B1 EP 0415105B1 EP 90114681 A EP90114681 A EP 90114681A EP 90114681 A EP90114681 A EP 90114681A EP 0415105 B1 EP0415105 B1 EP 0415105B1
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EP
European Patent Office
Prior art keywords
rails
profile
rail
reprofiling
track
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EP90114681A
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German (de)
French (fr)
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EP0415105A1 (en
Inventor
Romolo Panetti
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Speno International SA
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Speno International SA
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B5/00Rails; Guard rails; Distance-keeping means for them
    • E01B5/02Rails
    • E01B5/14Rails for special parts of the track, e.g. for curves
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B31/00Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
    • E01B31/02Working rail or other metal track components on the spot
    • E01B31/12Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
    • E01B31/17Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding

Definitions

  • each axle of a railway vehicle carries at each of its ends a wheel rigidly mounted thereon.
  • the profile wheel bandage is slightly tapered, tilted outward from the track.
  • the rails are not mounted perpendicular to the sleepers, but their axes of symmetry are inclined at an angle generally equal to 1/20 towards the inside of the track.
  • This particular arrangement allows, in particular on the rectilinear parts of the track or in a curvature with a large radius, to achieve, due to the icon formed by the wheels and the inclination of the rails, a self-centering effect on the axle ensuring the stability of moving convoys.
  • This self-centering phenonene works well when the track is straight or undergoes only long radius curves. This is different in the portions of tracks with a medium or tight radius of curvature, even for new rails not deformed by wear due to the passage of the convoys, because the difference in the radii of the wheels at their point of contact with the rails does not is not always sufficient to compensate for the difference in length between the arc of the outer rail queue and that of the inner rail queue.
  • the axle then tends to move towards the outside of the curve, the outside wheel seeks to mount on the rail which not only causes heavy wear by friction of the wheel flange against the inner flank of the rail head, deforming both the wheel and the rail, but can be dangerous for the rolling safety of the convoy.
  • the modification of the transverse profile of one of the rails only is sufficient to obtain the desired effect.
  • the interior rail will keep a normal transverse profile, as on the sections of track in alignment, and the exterior rail alone will present a modified profile, that is to say clear on the outside.
  • the object of the present invention is to make possible the initial profiling and the reprofiling of the rails of a railroad track in an asymmetrical controlled manner in the curves while overcoming the aforementioned drawbacks.
  • the subject of the present invention is an automatic profiling and reprofiling process in the track of a rail track in a symmetrical or asymmetrical manner usable both in alignment as in curve and counter-curve which is distinguished by the characteristics listed in the claim 1, as well as a profiling and reprofiling machine for the implementation of this method.
  • the longitudinal profile and the transverse profile of the rail are measured for each file of rails of a railway track, these measured profiles of the two rails are compared to a single reference profile corresponding to the type of rail envisaged, then using the data obtained by these comparisons, the position and the pressure of the grinding tools are selected and / or controlled for each file of rails in order to obtain in one or more passes the desired reprofiling of each of the two rails.
  • the present method consists in comparing the measured profiles of each of the rails with reference profiles selected according to the needs, rectifications of a straight portion, curvilinear of medium or strong curvature, of a railway track and type of rails used, in order to be able to profile or reprofile the rails of a queue differently from those of the other queue or in the same way depending on the circumstances.
  • At least two reference profiles are stored, generally several, then selected according to the track conditions; straight line, curve with large, medium or small radius of curvature, left or right, a reference profile for each of the rails.
  • FIG. 3 illustrates a basic reference profile b which is used for the reprofiling of a type of rails corresponding in the sections of straight track or whose radius of curvature is sufficiently large so that the phenomenon of traditional self-centering is preserved .
  • the measured longitudinal and transverse profiles of each rail file are compared individually to this same basic reference profile, this comparison determines in a known manner the rectification parameters of each of the rail files.
  • These parameters, defining the position, inclination and power of each tool relative to the corresponding rail can be stored for later use or used directly for reprofiling the rails.
  • asymmetric reference profile 2 (FIG. 5) is the mirror image with respect to the axis of symmetry of the rail of the asymmetrical reference profile 1, according to the present method, it is possible to store only one of the two reference profiles. asymmetrical 1 or 2 the other being the mirror image.
  • the present method therefore makes it possible to reprofile rails on the track asymmetrically or symmetrically as well in alignment as in curve and counter-curve and this for all types of rails.
  • the central position 3 of the switch corresponds to an aligned track and selects the basic reference profile for the two rows of rails (FIG. 3).
  • Position 4 corresponds to an average curve on the right and selects for the left rail file the asymmetric reference profile 1 (figure 4) and for the right rail file the basic reference profile (figure 3).
  • Position 5 of the switch corresponds to a tight right curve and selects for the two rows of rails the asymmetric reference profile 1 ( Figure 4).
  • this selection of the reference profile or profiles suitable for the reprofiling of a given section of track can be done in any other way, for example by a numeric or alphanumeric keyboard or even automatically for example according to the path traveled by the machine and / or by measuring the curvature of the track.
  • the tools will be controlled individually with a different delay depending on the path traveled by the vehicle so that the configuration change is made for each tool, individually at the same point T of the track corresponding to the transition point between the alignment and curve for example. Thus each tool will take its new position at this same point T of the track.
  • the railway machine or vehicle for the automatic reprofiling of the rails of a railway track can be generally similar to that described in the patents mentioned in the introduction, except that it includes chains for measuring the profiles of the rail. , comparison of these with a reference profile and selection and / or control of the adequate configuration of the tools in position, inclination and power, independent for each row of rails. It further comprises means for selecting, as a function of the route of the path, a pair of reference profiles from a plurality of reference profiles, one of the reference profiles being assigned to one of the chains and therefore to the 'one of the rail lines while the other reference profile is assigned to the other rail line.
  • a table defining the asymmetrical profile is thus created in Cartesian or polar coordinates as having for each generator of the basic profile a difference ⁇ determined with respect to the latter.
  • FIG. 7 illustrates the representation in solid line of a basic reference profile b , in dashed line a first asymmetrical reference profile 1 and in dotted line a second asymmetrical reference profile 1a whose asymmetry is more pronounced.
  • the two reference profiles 1 and 1a are provided for the reprofiling of curves on the right, their mirror images being used for the rectification of curves on the left.
  • FIG. 7a gives in the form of a table the Cartesian coordinates of the basic reference profile and of the two asymmetric reference profiles. These tables are stored and used to receive the reference profiles without manipulation error.
  • a table gives for example as illustrated the coordinates Xi; Yi of the basic reference profile for different points thereof as well as the deviations ⁇ y1; ⁇ y1a between this basic profile b and the asymmetric reference profiles 1 and 1a .
  • a variant of the method is specially adapted for reprofiling the rails of the transition curves between an alignment and the minimum radius R min. of the full curve.
  • the reference profiles of the two rows of rails of the base profile must be passed gradually or in stages in alignment with the asymmetrical profiles selected for the full curve.
  • the transition from the full curve of radius R1 to the full curve of radius R2 takes place via the two transition curves L1 and L2 which are divided into 7 sections 11 to 17.
  • the pairs of reference profiles are gradually asymmetrical.
  • the pair of reference profiles is that of the alignment, i.e. the basic reference profile.
  • the couples are progressively asymmetrical, but in the opposite direction to the previous one. It is practically impossible to execute a precise asymmetrical reprofiling of the rails of such a track section with conventional machines.
  • the pairs of reference profiles are preselected advantageously by means of the device according to FIG. 9 comprising a switch for the right or left direction of the curve and a decade of preselections for recalling the pairs of stored reference profiles.
  • Figure 11 illustrates, side view, a machine for the grinding of the rails of a railroad track formed by a self-propelled vehicle 3 provided with grinding carriages 4.
  • These grinding carriages 4 are provided with rollers resting in position working, on the track rails and are connected to the vehicle 3 on the one hand by a drawbar 5 and, on the other hand, by lifting cylinders 6.
  • These cylinders 6 allow the lifting of the carriage for walking vehicle 3 at high speed for its movement from one grinding site to another.
  • Each grinding carriage 4 carries several grinding units per line of rails, each of these grinding units comprises a motor which drives a grinding wheel 8 in rotation.
  • each grinding unit 7, 8 is movable along its longitudinal axis XX relative to the carriage 4.
  • the motor 7 carries the chamber 9 of a double-acting cylinder
  • the piston 9a is integral with a rod, passing through the chamber 9, integral with a support 10.
  • This support 10 is articulated on the carriage 4 around an axis YY, parallel to the longitudinal axis of the rail 11.
  • the angular position grinding units is determined by an angle sensor 12 secured to the support 10 and controlled by a double-acting cylinder 13 connecting this support 10 to the carriage 4.
  • each grinding unit can be moved angularly around an axis parallel to the longitudinal axis of the rail which is associated with it and perpendicular to this longitudinal axis which makes it possible to approach and apply the grinding wheel 8 against the rail 11 with a determined force and to move it away from the rail.
  • the vehicle 3 is also equipped with measuring carriages 14 rolling along each rail equipped with a device 15 for measuring the longitudinal undulations of the surface of the rail 11 and with a device for measuring the transverse profile 16 of the rail head.
  • the carriages 14 are obviously towed by the vehicle 3 for example using the drawbar 17.
  • the machine described also includes a device for processing the data delivered by the distance traveled sensor 5, the sensor 15 for the amplitude of the longitudinal undulations of the rail and the sensor 16 for the transverse profile of the rail, and for controlling the reprofiling units 7, 8 both in position and in power to reprofile the rail 11 so as to give it a longitudinal profile and a transverse profile identical to, or close to, the reference profile assigned to it.
  • This device for processing the measurement signals and for controlling the reprofiling units is very schematically illustrated in FIGS. 15 and 16. It comprises, for each row of rails, three analog-digital converters 20, 21, 22 associated respectively with the sensors 5, 15 and 16, transforming the analog measurement signals delivered by these sensors into digital signals which are delivered to a microprocessor 23.
  • This microprocessor 23 also receives information which is either entered manually by an alpha-numeric keyboard 24 relating for example to the type of machine used, to the number of grinding units per line of rails which it comprises, and to the capacity of metal removal from the grinding wheels used depending on the power of the motors driving these grindstones.
  • This processing and control device also includes a memory 25 of the pairs of reference profiles available, namely a basic reference profile for grinding in alignment and several asymmetrical reference profiles for grinding in curves, solid counter-curves or transition.
  • a manual or automatic selector 26 makes it possible, depending on the portion of track to be reprofiled, to deliver to each of the microprocessors 23 one of the reference profiles of a selected torque and to assign it to a determined rail.
  • FIG. 15 illustrates the control loop of a reprofiling unit, the unit No 1 of rail 11 right of the track.
  • the analog position signal PO1 is compared in a comparator 29 to the output signal from an angle sensor 30 indicating the angular position of the support 10, and therefore of the grinding unit relative to the axis YY parallel to the longitudinal axis of the rail. If there is no equality between the signal PO1 and that delivered by the angle sensor 30, the comparator delivers a position correction signal ⁇ po, positive or negative, controlling via an amplifier 31 a servo-valve 32 for controlling the double-acting cylinder 13 ensuring positioning angle of the grinding unit 7, 8.
  • the analog power signal Pu1 is compared using the comparator 33 to a signal proportional to the instantaneous power of the motor 7 and, in the event of an inequality of these signals, the comparator 33 delivers a position correction signal ⁇ Pu, commanding , by means of an amplifier 34 a servo-valve 35 for controlling the double-acting cylinder 9, 9a modifying the pressure of application of the grinding wheel 8 against the rail 11.
  • the machine described for the implementation of the asymmetrical reprofiling process comprises for each file of rails a chain comprising at least means for measuring the transverse profile of the rail but generally also the distance traveled and the longitudinal profile of the rail, undulations long or short wavelength; means for comparing this profile with a reference profile assigned to this rail; as well as control and / or selection means, from the data of this comparison, of a configuration in position and power of each tool or reprofiling unit associated with this rail.
  • the means for comparing the measured and reference profiles as well as the means for selecting the configurations, power position, of the tools are in the example illustrated grouped in the microprocessor 23.
  • this reprofiling machine comprises means 25 for memorizing at least one basic reference profile and at least one other reference profile, generally of several asymmetric reference profiles, for each basic profile; as well as means 26 for selecting a pair of reference profiles and assigning to each of the rows of rails one of the profiles of this pair.
  • the measurement of the short and long longitudinal waves of each rail can allow to the microprocessor 23 to determine reshaping modes, soft or aggressive, according to the amplitude of the undulations, and free or blocked, according to the wavelength of these undulations.
  • aggressive mode an overpower is added to the motors.
  • free mode each grinding unit is independent, for short wave grinding, while in blocked mode several grinding units are made integral so as to lengthen the reference base for long wave grinding.
  • the machine according to the invention always comprises two measuring chains, one for each row of rails, as well as two control chains one for each row of rails.
  • the machine working in both directions of travel it is equipped with two measuring carriages 14.
  • the front carriage serving to control the reprofiling operation and the rear carriage serving to control this operation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Train Traffic Observation, Control, And Security (AREA)
  • Control Of Vehicles With Linear Motors And Vehicles That Are Magnetically Levitated (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The reshaping machine comprises means (16) for measuring the transverse profile of the rail (11) for each stretch of rails. It comprises means (23) for storing at least one basic reference profile per type of rails and at least one other reference profile for each basic reference profile; and means (25, 26) for selecting a pair of reference profile as well as means for allocating one of the reference profile of the pair to one of the stretches of rails and for allocating the other profile to the other stretch of rails. It comprises means (23) for comparing the measured profile of each rail with the selected reference profile; means for controlling and/or selecting reshaping tools allocated to each stretch of rails on the basis of data of comparison of a configuration, position and power. <IMAGE>

Description

La vitesse et/ou la charge des convois ferroviaires étant en constante augmentation, il devient nécessaire de reprofiler les rails des voies de chemin de fer avec toujours plus de précision, voire même de profiler lesdits rails après leur pose, et avant que les convois n'y circulent.The speed and / or the load of the railway convoys being in constant increase, it becomes necessary to reprofile the rails of the railroad tracks with always more precision, even even to profile said rails after their installation, and before the convoys n 'circulate there.

Les machines ou véhicules de reprofilage existants sont bien adaptés au reprofilage automatique des rails usés ou déformés tant en ce qui concerne l'élimination des ondulations de grandes (0,3 à 3m) ou petites (3cm à 30cm) longueurs d'ondes ainsi que pour redonner aux rails de la voie un profil transversal proche de son profil d'origine ou d'un autre profil désiré, tel qu'un profil moyen d'usure. Comme le profil théorique du rail est symétrique, ces machines ont été conçues pour des reprofilages symétriques tels qu'ils sont utilisés dans les alignements et dans les courbes à grand rayon. Par contre, elles ne permettent pas de tenir compte des problèmes particuliers au roulement des convois sur des tronçons de voie en courbe moyenne ou serrée, autres que ceux relatifs à l'élimination des déformations ondulatoires et des bavures des rails.Existing reprofiling machines or vehicles are well suited to the automatic reprofiling of worn or deformed rails both with regard to the elimination of long (0.3 to 3 m) or small (3 cm to 30 cm) wavelengths as well as to restore the rails of the track a transverse profile close to its original profile or another desired profile, such as an average wear profile. As the theoretical profile of the rail is symmetrical, these machines have been designed for symmetrical reshaping as they are used in alignments and in curves with large radius. On the other hand, they do not make it possible to take account of the particular problems with the rolling of the convoys on sections of track in medium or tight curve, other than those relating to the elimination of the undulatory deformations and burrs of the rails.

Or il s'avère que pour les convois modernes ces problèmes en courbe, non pris en compte par le reprofilage habituel, deviennent gênants car ils entraînent de fortes usures des congés internes des rails ainsi que des boudins des roues et doivent être solutionnés.However, it turns out that for modern convoys these problems in curves, not taken into account by the usual reprofiling, become troublesome because they cause heavy wear of the internal leaves of the rails as well as the flanges of the wheels and must be solved.

On sait que chaque essieu d'un véhicule ferroviaire porte à chacune de ses extrêmités une roue montée rigidement sur celui-ci. Le profil des bandages des roues est légèrement conique, incliné vers l'extérieur de la voie. Les rails eux ne sont pas montés perpendiculairement aux traverses, mais leurs axes de symétrie sont inclinés d'un angle généralement égal à 1/20 vers l'intérieur de la voie.It is known that each axle of a railway vehicle carries at each of its ends a wheel rigidly mounted thereon. The profile wheel bandage is slightly tapered, tilted outward from the track. The rails are not mounted perpendicular to the sleepers, but their axes of symmetry are inclined at an angle generally equal to 1/20 towards the inside of the track.

Cette disposition particulière permet, notamment sur les parties rectilignes de la voie ou dans une courbure à grand rayon de réaliser, du fait du dicône formé par les roues et de l'inclinaison des rails, un effet d'autocentrage sur l'essieu assurant la stabilité des convois en marche.This particular arrangement allows, in particular on the rectilinear parts of the track or in a curvature with a large radius, to achieve, due to the icon formed by the wheels and the inclination of the rails, a self-centering effect on the axle ensuring the stability of moving convoys.

En effet, on voit sur la figure 1 que si l'essieu s'étendant parallèlement à la droite e se déplace par exemple vers la droite, le rayon rb au droit du rail B augmente tandis que le rayon ra au droit du rail A diminue. En effet, les surfaces de roulement du bandage des roues a, b forment un angle avec l'axe de l'essieu e et s'étendent parallèlement aux directions S, S′ au contact des rails A,B. Les circonférences de roulement des roues n étant plus égales, l'essieu aura tendance à avancer davantage sur le rail B que sur le rail A ce qui provoque son recentrage automatique.Indeed, we see in Figure 1 that if the axle extending parallel to the right e moves for example to the right, the radius rb to the right of rail B increases while the radius ra to the right of rail A decreases . Indeed, the rolling surfaces of the tire of the wheels a , b form an angle with the axis of the axle e and extend parallel to the directions S, S ′ in contact with the rails A, B. The rolling circumferences of the wheels no longer being equal, the axle will tend to advance more on the rail B than on the rail A, which causes its automatic recentering.

Ce phénonène d'autocentrage se passe bien lorsque la voie est rectiligne ou ne subit que des courbes à grand rayon. Il en va différemment dans les portions de voies à rayon de courbure moyen ou serré, même pour des rails neufs non déformés par l'usure due au passage des convois, car la différence des rayons des roues à leur point de contact avec les rails ne suffit pas toujours à compenser la différence de longueur entre l'arc de cercle de la file de rails extérieure et celui de la file de rails intérieure. L'essieu a alors tendance à se déplacer vers l'extérieur de la courbe, la roue extérieure cherche à monter sur le rail ce qui non seulement provoque une forte usure par frottement du boudin de la roue contre le flanc intérieur du champignon du rail, déformant et la roue et le rail, mais peut s'avérer dangereux pour la sécurité de roulement du convoi.This self-centering phenonene works well when the track is straight or undergoes only long radius curves. This is different in the portions of tracks with a medium or tight radius of curvature, even for new rails not deformed by wear due to the passage of the convoys, because the difference in the radii of the wheels at their point of contact with the rails does not is not always sufficient to compensate for the difference in length between the arc of the outer rail queue and that of the inner rail queue. The axle then tends to move towards the outside of the curve, the outside wheel seeks to mount on the rail which not only causes heavy wear by friction of the wheel flange against the inner flank of the rail head, deforming both the wheel and the rail, but can be dangerous for the rolling safety of the convoy.

Pour remédier à cet inconvénient diverses solutions ont été proposées notamment la réalisation de bogies spéciaux. Ces solutions sont complexes et coûteuses et ne résolvent pas le problème pour tous les véhicules équipés de bogies et d'essieux conventionnels.To remedy this drawback, various solutions have been proposed, in particular the production of special bogies. These solutions are complex and expensive and do not solve the problem for all vehicles equipped with bogies and conventional axles.

La seule solution existant à ce jour pour résoudre ce problème consiste à profiler ou reprofiler les rails d'une voie ferrée de façon à leur donner un profil transversal asymétrique. Il s'agit en fait par cet artifice de faire rouler la roue extérieure sur un diamètre plus grand et la roue intérieure sur un diamètre plus petit de sorte que la différence de circonférence des cercles de roulement des roues corresponde approximativement à la différence de longueur des arcs de cercle du rail extérieur et du rail intérieur pour un tour d'essieu.The only solution existing to date to solve this problem consists in profiling or reprofiling the rails of a railroad track so as to give them an asymmetrical transverse profile. It is in fact by this device to roll the outer wheel on a larger diameter and the inner wheel on a smaller diameter so that the difference in circumference of the rolling circles of the wheels corresponds approximately to the difference in length of the circular arcs of the outer rail and the inner rail for one axle turn.

Pour ce faire, il faut dégager l'extérieur du rail extérieur et l'intérieur du rail intérieur. La roue extérieure est alors en contact avec son rail sur un plus grand diamètre et la roue intérieure sur un plus petit diamètre comme illustré à la figure 2 où l'on voit que ra est plus petit que rb.To do this, you must clear the outside of the outer rail and the inside of the inner rail. The outer wheel is then in contact with its rail on a larger diameter and the inner wheel on a smaller diameter as illustrated in Figure 2 where we see that ra is smaller than rb .

Lorsque la courbe n'est pas trop serrée soit pour des courbes de rayon moyen, la modification du profil transversal de l'un des rails seulement est suffisante pour obtenir l'effet désiré. Par exemple, le rail intérieur gardera un profil transversal normal, comme sur les tronçons de voie en alignement, et le rail extérieur seul présentera un profil modifié c'est-à-dire dégagé à l'extérieur.When the curve is not too tight either for curves of medium radius, the modification of the transverse profile of one of the rails only is sufficient to obtain the desired effect. For example, the interior rail will keep a normal transverse profile, as on the sections of track in alignment, and the exterior rail alone will present a modified profile, that is to say clear on the outside.

Ces opérations spéciales de profilage ou de reprofilage asymétrique des rails d'une voie ferrée en courbe moyenne ou serrée sont longues et complexes à réaliser car elles ne peuvent pas être exécutées avec les machines à reprofiler automatiques actuelles qui toutes travaillent en référence à un seul profil de référence pour exécuter les opérations de reprofilage. Soit fait ici référence par exemple aux machines de reprofilage automatique du type de celles décrites par exemple dans les brevets CH 592.780; CH 606.616; CH 654.047.These special operations of profiling or asymmetrical reprofiling of the rails of a railroad in medium or tight curve are long and complex to realize because they cannot be executed with the current automatic reprofiling machines which all work with reference to a single reference profile to execute the reprofiling operations. Here, for example, reference is made to automatic reprofiling machines of the type described for example in patents CH 592,780; CH 606.616; CH 654.047.

Actuellement pour profiler ou reprofiler ces tronçons de voies courbes il faut commander cas par cas manuellement les outils des machines de reprofilage existantes avec tous les inconvénients que cela comporte; imprécision, temps d'exécution long et donc longue immobilisation de la voie, travail toujours approximatif et empirique laissé au seul jugement des équipes de travail.Currently, to profile or reprofile these curved track sections, the tools of existing reprofiling machines must be manually controlled on a case-by-case basis with all the disadvantages that this entails; imprecision, long execution time and therefore long immobilization of the track, work always approximate and empirical left to the sole judgment of the work teams.

Ce faisant, il arrive que le dégagement soit trop important ce qui est très nuisible pour le rail puisque cela diminue sa durée de vie et sa résistance.In doing so, it happens that the clearance is too great which is very harmful for the rail since it decreases its life and resistance.

La présente invention a pour but de rendre possible le profilage initial et le reprofilage des rails d'une voie ferrée de façon asymétrique controlée dans les courbes en obviant aux inconvénients précités.The object of the present invention is to make possible the initial profiling and the reprofiling of the rails of a railroad track in an asymmetrical controlled manner in the curves while overcoming the aforementioned drawbacks.

La présente invention a pour objet un procédé automatique de profilage et de reprofilage en voie des rails d'une voie ferrée de façon symétrique ou asymétrique utilisable aussi bien en alignement qu'en courbe et contre-courbe qui se distingue par les caractéristiques énumérées à la revendication 1, ainsi qu'une machine de profilage et de reprofilage pour la mise en oeuvre de ce procédé.The subject of the present invention is an automatic profiling and reprofiling process in the track of a rail track in a symmetrical or asymmetrical manner usable both in alignment as in curve and counter-curve which is distinguished by the characteristics listed in the claim 1, as well as a profiling and reprofiling machine for the implementation of this method.

Le dessin annexé illustre schématiquement et à titre d'exemple certaines particularités du procédé et de la machine de profilage et de reprofilage des rails d'une voie ferrée selon l'invention.

  • La figure 3 illustre le profil transversal de référence pour la rectification des rails d'une voie ferrée sur ses portions rectilignes et pour un rail de type déterminé.
  • La figure 4 illustre un profil transversal de référence asymétrique pour la rectification des rails d'une voie ferrée en courbe et pour un rail de type déterminé.
  • La figure 5 illustre le profil transversal de référence asymétrique pour la rectification des rails d'une voie ferrée en contre-courbe et pour un rail de type déterminé.
  • La figure 6 illustre un dispositif de sélection d'un couple de profils de référence.
  • Les figures 7, 7a illustrent la façon de mémoriser les profils de référence de base ainsi que les profils de référence asymétriques correspondants.
  • Les figures 8 à 10 illustrent un exemple pratique de reprofilage des rails dans les courbes de transition.
  • La figure 11 est une vue générale d'une machine pour le reprofilage de rails selon l'invention.
  • Les figures 12 à 14 illustrent des détails de la machine illustrée à la figure 11 montrant schématiquement le montage des unités de meulage.
  • Les figures 15, 16 montrent un schéma de fonctionnement de la machine de reprofilage selon l'invention.
The accompanying drawing illustrates schematically and by way of example certain features of the method and of the profiling and reprofiling machine of the rails of a railroad track according to the invention.
  • FIG. 3 illustrates the reference transverse profile for the rectification of the rails of a railroad track on its rectilinear portions and for a rail of determined type.
  • FIG. 4 illustrates an asymmetrical transverse reference profile for the rectification of the rails of a curved railroad track and for a rail of determined type.
  • FIG. 5 illustrates the asymmetrical reference transverse profile for the rectification of the rails of a railroad in counter-curve and for a rail of determined type.
  • FIG. 6 illustrates a device for selecting a pair of reference profiles.
  • Figures 7, 7a illustrate how to store the basic reference profiles as well as the corresponding asymmetric reference profiles.
  • Figures 8 to 10 illustrate a practical example of reprofiling the rails in the transition curves.
  • Figure 11 is a general view of a machine for reprofiling rails according to the invention.
  • Figures 12 to 14 illustrate details of the machine illustrated in Figure 11 schematically showing the mounting of the grinding units.
  • Figures 15, 16 show an operating diagram of the reprofiling machine according to the invention.

Selon les procédés de reprofilage de rails existants on mesure pour chaque file de rails d'une voie ferrée le profil longitudinal et le profil transversal du rail, on compare ces profils mesurés des deux rails à un seul et même profil de référence correspondant au type de rail envisagé, puis à l'aide des données obtenues par ces comparaisons on sélectionne et/ou commande pour chaque file de rails la position et la pression des outils de rectification en vue d'obtenir en une ou plusieurs passes le reprofilage désiré de chacun des deux rails.According to the reprofiling methods of existing rails, the longitudinal profile and the transverse profile of the rail are measured for each file of rails of a railway track, these measured profiles of the two rails are compared to a single reference profile corresponding to the type of rail envisaged, then using the data obtained by these comparisons, the position and the pressure of the grinding tools are selected and / or controlled for each file of rails in order to obtain in one or more passes the desired reprofiling of each of the two rails.

Quelle que soit la façon de mesurer les profils des rails, de comparer ceux-ci au profil de référence, et de commander les outils de reprofilage, tous ces procédés connus et les machines développées pour leur mise en oeuvre sont incapables de réaliser un profilage ou un reprofilage asymétrique soit un reprofilage différent et simultané des deux rails de la voie ferrée, car la comparaison des données mesurées sur chacun des deux rails s'effectue toujours avec un seul et même profil de référence déterminé en fonction du type de rails posés et de choix volontaires concernant le profilage désiré, c'est-à-dire si l'on veut qu'il se rapproche le plus possible du profil d'origine du rail, d'un profil moyen d'usure du rail déterminé par la pratique, etc. Selon ces procédés et machines connus, il est donc impossible de profiler ou de reprofiler chaque file de rails suivant un modèle propre ce qui est justement nécessaire comme on l'a vu précédemment dans les tronçons de voie à courbure moyenne ou forte.Whatever the way of measuring the profiles of the rails, of comparing them to the reference profile, and of ordering the reprofiling tools, all these known methods and the machines developed for their implementation are incapable of achieving profiling or asymmetrical reprofiling, i.e. a different and simultaneous reprofiling of the two rails of the railway, because the comparison of the data measured on each of the two rails is always carried out with one and the same reference profile determined according to the type of rails laid and of voluntary choices concerning the desired profiling, that is to say if we want it to be as close as possible to the original rail profile, to an average rail wear profile determined by practice, etc. According to these known methods and machines, it is therefore impossible to profile or reprofile each row of rails according to a specific model, which is precisely necessary, as we have seen previously in the sections of track with medium or strong curvature.

Pour réaliser le but recherché par la présente invention le présent procédé consiste à comparer les profils mesurés de chacun des rails avec des profils de référence sélectionnés en fonction des besoins, rectifications d'une portion rectiligne, curviligne de moyenne ou forte courbure, d'une voie ferrée et type de rails utilisés, pour pouvoir ainsi profiler ou reprofiler les rails d'une file différemment de ceux de l'autre file ou de la même façon suivant les circonstances.To achieve the aim sought by the present invention, the present method consists in comparing the measured profiles of each of the rails with reference profiles selected according to the needs, rectifications of a straight portion, curvilinear of medium or strong curvature, of a railway track and type of rails used, in order to be able to profile or reprofile the rails of a queue differently from those of the other queue or in the same way depending on the circumstances.

Selon le présent procédé on mémorise au moins deux profils de référence, plusieurs généralement, puis sélectionne en fonction des conditions de la voie; tracé rectiligne, courbe à grand, moyen ou petit rayon de courbure, à gauche ou à droite, un profil de référence pour chacune des files de rails.According to the present method, at least two reference profiles are stored, generally several, then selected according to the track conditions; straight line, curve with large, medium or small radius of curvature, left or right, a reference profile for each of the rails.

La figure 3 illustre un profil de référence de base b qui est utilisé pour le reprofilage d'un type de rails correspondant dans les sections de voie rectiligne ou dont le rayon de courbure est suffisamment grand pour que le phénomène de l'autocentrage traditionnel soit conservé. Sur de tels tronçons de voie les profils longitudinaux et transversaux mesurés de chaque file de rails sont comparés individuellement à ce même profil de référence de base, cette comparaison détermine de façon connue les paramètres de rectification de chacune des files de rails. Ces paramètres, définissant la position, l'inclinaison et la puissance de chaque outil par rapport au rail correspondant peuvent être stockés pour un usage ultérieur ou utilisés directement pour le reprofilage des rails.FIG. 3 illustrates a basic reference profile b which is used for the reprofiling of a type of rails corresponding in the sections of straight track or whose radius of curvature is sufficiently large so that the phenomenon of traditional self-centering is preserved . On such track sections, the measured longitudinal and transverse profiles of each rail file are compared individually to this same basic reference profile, this comparison determines in a known manner the rectification parameters of each of the rail files. These parameters, defining the position, inclination and power of each tool relative to the corresponding rail can be stored for later use or used directly for reprofiling the rails.

La figure 4 illustre un profil de référence dit asymétrique 1 qui selon le présent procédé est sélectionné comme profil de référence :

  • a. pour les deux files de rails lorsqu'on se trouve sur une portion de voie présentant une courbe à droite de forte courbure (fig. 6, position 5).
  • b. pour le rail extérieur lorsqu'on se trouve sur une portion de voie présentant une courbure à droite de rayon de courbure moyen. Le rail intérieur serait dans ce cas comparé à un profil de référence de base b (fig. 3; fig. 6.,position 4)
FIG. 4 illustrates a so-called asymmetrical reference profile 1 which according to the present method is selected as the reference profile:
  • at. for the two rows of rails when you are on a section of track with a sharp curve on the right (fig. 6, position 5).
  • b. for the outer rail when one is on a track portion having a right curvature of average radius of curvature. In this case, the inner rail would be compared to a basic reference profile b (fig. 3; fig. 6., position 4)

La figure 5 illustre un profil de référence dit asymétrique 2 qui selon le présent procédé est sélectionné comme profil de référence :

  • a. pour les deux files de rails lorsqu'on se trouve sur une portion de voie présentant une forte courbe à gauche (fig. 6, position 1).
  • b. pour la file de rails extérieure lorsqu'on se trouve sur une portion de voie présentant une courbure moyenne à gauche; le rail intérieur étant alors comparé au profil de référence de base (fig. 3; fig. 6, position 2).
FIG. 5 illustrates a so-called asymmetrical reference profile 2 which according to the present method is selected as the reference profile:
  • at. for the two rows of rails when you are on a section of track with a strong curve on the left (fig. 6, position 1).
  • b. for the outer line of rails when one is on a portion of track having an average curvature on the left; the inner rail is then compared to the basic reference profile (fig. 3; fig. 6, position 2).

Selon le présent procédé on dispose donc d'au moins deux, ici de trois profils de référence pour chaque type de rails, profils de référence utilisés comme références pour l'une ou les deux files de rails suivant les circonstances et le tracé de la voie.According to the present method, there are therefore at least two, here three reference profiles for each type of rails, reference profiles used as references for one or the two rows of rails depending on the circumstances and the track layout. .

Commme le profil de référence asymétrique 2 (figure 5) est l'image miroir par rapport à l'axe de symétrie du rail du profil de référence asymétrique 1 on peut, suivant le présent procédé, ne mémoriser qu'un des deux profils de référence asymétriques 1 ou 2 l'autre en étant l'image miroir.As the asymmetric reference profile 2 (FIG. 5) is the mirror image with respect to the axis of symmetry of the rail of the asymmetrical reference profile 1, according to the present method, it is possible to store only one of the two reference profiles. asymmetrical 1 or 2 the other being the mirror image.

Le présent procédé permet donc de reprofiler des rails en voie de façon asymétrique ou symétrique aussi bien en alignement qu'en courbe et contre-courbe et ceci pour tous types de rails. On peut même envisager de reprofiler les rails d'une voie dont les files de rails seraient formées de rails de types différents.The present method therefore makes it possible to reprofile rails on the track asymmetrically or symmetrically as well in alignment as in curve and counter-curve and this for all types of rails. One can even consider reprofiling the rails of a track in which the rail lines are formed of rails of different types.

Bien entendu le passage du reprofilage symétrique en alignement au reprofilage asymétrique lors de l'entrée en courbe de rayon moyen ou de petit rayon de courbure doit se faire rapidement c'est-à-dire qu'il faut pouvoir substituer pratiquement instantanément un profil de référence à un autre pour chacune des files de rails. Il en va de même lors du passage d'une courbe à une contre-courbe. Pour se faire rapidement et aisément la sélection des profils de référence à utiliser avec chacune des files de rails est obtenue par exemple par la manoeuvre d'un commutateur à cinq positions illustré à la figure 6. La position 1 correspond à une courbe serrée à gauche et sélectionne pour les deux files de rails le profil de de référence asymétrique 2 (figure 5). La position 2 correspond à une courbe à gauche moyenne et sélectionne pour la file de rails droite le profil de référence asymétrique 2 (figure 5) et pour la file de rails gauche le profil de référence de base (figure 3).Of course, the transition from symmetrical reprofiling in alignment to asymmetrical reprofiling when entering a curve with a medium radius or a small radius of curvature must take place quickly, that is to say that it is necessary to be able to substitute almost instantly a profile of reference to another for each row of rails. The same is true when going from a curve to a counter-curve. For quick and easy selection of the reference profiles to be used with each of the rail lines is obtained, for example, by operating a five-way switch positions illustrated in Figure 6. Position 1 corresponds to a tight curve to the left and selects for the two rows of rails the asymmetric reference profile 2 (Figure 5). Position 2 corresponds to a medium left curve and selects for the right rail file the asymmetric reference profile 2 (figure 5) and for the left rail file the basic reference profile (figure 3).

La position centrale 3 du commutateur correspond à une voie en alignement et sélectionne pour les deux files de rails le profil de référence de base (figure 3).The central position 3 of the switch corresponds to an aligned track and selects the basic reference profile for the two rows of rails (FIG. 3).

La position 4 correspond à une courbe moyenne à droite et sélectionne pour la file de rails de gauche le profil de référence asymétrique 1 (figure 4) et pour la file de rails de droite le profil de référence de base (figure 3). La position 5 du commutateur correspond à une courbe à droite serrée et sélectionne pour les deux files de rails le profil de référence asymétrique 1 (figure 4).Position 4 corresponds to an average curve on the right and selects for the left rail file the asymmetric reference profile 1 (figure 4) and for the right rail file the basic reference profile (figure 3). Position 5 of the switch corresponds to a tight right curve and selects for the two rows of rails the asymmetric reference profile 1 (Figure 4).

Il est évident que cette sélection du ou des profils de référence appropriés pour le reprofilage d'un tronçon de voie donné peut se faire de toute autre façon, par exemple par un clavier numérique ou alphanumérique ou encore automatiquement par exemple en fonction du chemin parcouru par la machine et/ou par la mesure de la courbure de la voie.It is obvious that this selection of the reference profile or profiles suitable for the reprofiling of a given section of track can be done in any other way, for example by a numeric or alphanumeric keyboard or even automatically for example according to the path traveled by the machine and / or by measuring the curvature of the track.

Selon le présent procédé, il est évident qu'à chaque modification d'un profil de référence relatif à une file de rails, doit par la force des choses correspondre une modification du "pattern" ou de la configuration des outils de la file de rails correspondante, c'est-à-dire de la position, de l'inclinaison et de la puissance ou de la force d'appui de ces outils sur le rail, de manière à ce que la nouvelle "configuration" de ces outils soit bien celle qui corresponde le mieux à l'obtention du nouveau profil désiré, à partir du profil réel mesuré du rail.According to the present method, it is obvious that with each modification of a reference profile relating to a rail file, must by necessity happen a modification of the "pattern" or of the configuration of the tools of the rail file corresponding, that is to say the position, the inclination and the power or the force of support of these tools on the rail, so that the new "configuration" of these tools is well the one that best corresponds to obtaining the new desired profile, from the actual measured profile of the rail.

On peut envisager selon le présent procédé que la sélection d'un nouveau profil de référence pour une file de rails entraîne automatiquement la modification adéquate de la configuration des outils afférant à cette file de rails et ceci instantanément et simultanément pour tous les outils.It can be envisaged according to the present method that the selection of a new reference profile for a rail file automatically results in the adequate modification of the configuration of the tools relating to this rail file and this instantaneously and simultaneously for all the tools.

Ceci peut toutefois présenter un inconvénient notamment pour des machines de reprofilage comportant un nombre d'outils important par file de rails. En effet dans ce cas, les outils travaillant sur une même file de rails étant répartis le long de la machine sur une distance pouvant aller de 5 à 20 mètres par exemple il n'est pas possible de déterminer avec précision à partir de quel endroit la modification de la configuration des outils doit intervenir.This may however have a drawback, in particular for reprofiling machines comprising a large number of tools per row of rails. In this case, the tools working on the same file of rails being distributed along the machine over a distance which can range from 5 to 20 meters for example, it is not possible to determine with precision from where modification of the configuration of the tools must take place.

Pour éviter cet inconvénient les outils seront commandés individuellement avec un retard différent dépendant du chemin parcouru par le véhicule de telle sorte que le changement de configuration soit réalisé pour chaque outil, individuellement en un même point T de la voie correspondant au point de transition entre l'alignement et la courbe par exemple. Ainsi chaque outil prendra sa nouvelle position en ce même point T de la voie.To avoid this drawback, the tools will be controlled individually with a different delay depending on the path traveled by the vehicle so that the configuration change is made for each tool, individually at the same point T of the track corresponding to the transition point between the alignment and curve for example. Thus each tool will take its new position at this same point T of the track.

En résumé, suivant le procédé selon la présente invention, pour la programmation du et/ou le profilage ou le reprofilage des rails d'une voie ferrée

  • on crée deux canaux indépendants de traitement de l'information, de mesure, de comparaison, et de sélection et/ou de commande de la configuration des outils, chacun de ces deux canaux étant assignés à l'une des files de rails de la voie ferrée.
  • on dispose d'au moins deux profils de référence différents, généralement un ou plusieurs profils asymétriques pour chaque profil de référence de base.
  • on sélectionne en fonction du tracé de la voie et/ou du type de rails utilisé pour chaque file le profil de référence assigné à chacune des files de rails. Ces profils de référence peuvent être identiques ou différents.
  • dans le cas du profilage, on fait correspondre à chaque couple de profils de référence sélectionnés des configurations des outils de reprofilage adéquates pour chacune des deux files de rails. Le changement de configuration s'effectue simultanément pour tous les outils ou successivement, en fonction de l'avance du véhicule, pour que ce changement ait lieu pour chaque outil en un même point T donné de la voie.
In summary, according to the method according to the present invention, for the programming of and / or the profiling or the reprofiling of the rails of a railroad track
  • two independent channels of information processing, measurement, comparison, and selection and / or control of the configuration of the tools are created, each of these two channels being assigned to one of the lines of rails of the track railroad.
  • there are at least two different reference profiles, generally one or more asymmetrical profiles for each basic reference profile.
  • the reference profile assigned to each of the rails is selected according to the track layout and / or the type of rails used for each queue. These reference profiles can be identical or different.
  • in the case of profiling, each configuration of selected reference profiles is matched with configurations of the appropriate reprofiling tools for each of the two rows of rails. The configuration change is carried out simultaneously for all the tools or successively, depending on the advance of the vehicle, so that this change takes place for each tool at the same given point T of the track.

La machine ou véhicule ferroviaire pour le reprofilage automatique des rails d'une voie ferrée peut être d'une façon générale semblable à celle décrite dans les brevets mentionnés dans l'introduction au fait près qu'elle comporte des chaînes de mesure des profils du rail, de comparaison de ceux-ci avec un profil de référence et de sélection et/ou commande de la configuration adéquate des outils en position, inclinaison et puissance, indépendantes pour chaque file de rails. Elle comporte en outre des moyens de sélection en fonction du tracé de la voie d'un couple de profils de référence parmi une pluralité de profils de référence, l'un des profils de référence étant assigné à l'une des chaînes et donc à l'une des files de rails tandis que l'autre profil de référence est assigné à l'autre file de rails.The railway machine or vehicle for the automatic reprofiling of the rails of a railway track can be generally similar to that described in the patents mentioned in the introduction, except that it includes chains for measuring the profiles of the rail. , comparison of these with a reference profile and selection and / or control of the adequate configuration of the tools in position, inclination and power, independent for each row of rails. It further comprises means for selecting, as a function of the route of the path, a pair of reference profiles from a plurality of reference profiles, one of the reference profiles being assigned to one of the chains and therefore to the 'one of the rail lines while the other reference profile is assigned to the other rail line.

L'introduction ou la mémorisation d'un profil de référence peut se faire de nombreuses façons différentes, toutefois pour le profil de référence de base une façon sûre de le définir consiste à mettre sous l'appareil de mesure un rail étalon et de régler les zéros des différents palpeurs.The introduction or storage of a reference profile can be done in many different ways, however for the profile of basic reference a sure way to define it is to put a standard rail under the measuring instrument and to adjust the zeros of the different probes.

Les profils asymétriques étant très voisins du profil de référence de base, un changement d'étalon pourrait engendrer des erreurs. Il est alors préférable d'introduire, sous forme de tableau, les différences d'un profil par rapport à l'autre.As the asymmetric profiles are very close to the basic reference profile, a change of standard could cause errors. It is therefore preferable to introduce, in the form of a table, the differences from one profile to another.

On crée ainsi en coordonnées cartésiennes ou polaires une table définissant le profil asymétrique comme ayant pour chaque génératrice du profil de base une différence Δ déterminée par rapport à celui-ci.A table defining the asymmetrical profile is thus created in Cartesian or polar coordinates as having for each generator of the basic profile a difference Δ determined with respect to the latter.

On peut ainsi recréer par le calcul le ou les profils asymétriques à partir du profil de référence de base en évitant toute erreur due à la manipulation de l'appareil de mesure ou du rail étalon.It is thus possible to recreate by calculation the asymmetrical profile or profiles from the basic reference profile, avoiding any error due to the manipulation of the measuring device or the standard rail.

La figure 7 illustre la représentation en trait plein d'un profil de référence de base b, en trait mixte un premier profil de référence asymétrique 1 et en trait pointillé un second profil de référence asymétrique 1a dont l'asymétrie est plus prononçée. Les deux profils de référence 1 et 1a sont prévus pour le reprofilage de courbes à droite, leurs images miroir servant au rectifiage de courbes à gauche.FIG. 7 illustrates the representation in solid line of a basic reference profile b , in dashed line a first asymmetrical reference profile 1 and in dotted line a second asymmetrical reference profile 1a whose asymmetry is more pronounced. The two reference profiles 1 and 1a are provided for the reprofiling of curves on the right, their mirror images being used for the rectification of curves on the left.

La figure 7a donne sous forme de tableau les coordonnées cartésiennes du profil de référence de base et des deux profils de référence asymétriques. Ce sont ces tableaux qui sont mémorisés et utilisés pour recevoir les profils de référence sans erreur de manipulation. Un tel tableau donne par exemple comme illustré les coordonnées Xi; Yi du profil de référence de base pour différents points de celui-ci ainsi que les écarts Δy1; Δy1a entre ce profil de base b et les profils de référence asymétriques 1 et 1a.FIG. 7a gives in the form of a table the Cartesian coordinates of the basic reference profile and of the two asymmetric reference profiles. These tables are stored and used to receive the reference profiles without manipulation error. Such a table gives for example as illustrated the coordinates Xi; Yi of the basic reference profile for different points thereof as well as the deviations Δy1; Δy1a between this basic profile b and the asymmetric reference profiles 1 and 1a .

On voit qu'on peut avoir plusieurs profils de référence asymétriques gauche ou droit utilisables suivant le degré d'usure d'un rail ou le degré de courbure d'une courbe.We see that we can have several asymmetric left or right reference profiles usable according to the degree of wear of a rail or the degree of curvature of a curve.

Une variante du procédé dont un exemple détaillé est illustré aux figures 8 à 10 est spécialement adaptée au reprofilage des rails des courbes de transition entre un alignement et le rayon minimum R min. de la pleine courbe. Il faut dans ce cas faire passer progressivement ou par paliers les profils de référence des deux files de rails du profil de base en alignement aux profils asymétriques retenus pour la pleine courbe.A variant of the method, a detailed example of which is illustrated in FIGS. 8 to 10, is specially adapted for reprofiling the rails of the transition curves between an alignment and the minimum radius R min. of the full curve. In this case, the reference profiles of the two rows of rails of the base profile must be passed gradually or in stages in alignment with the asymmetrical profiles selected for the full curve.

Cela peut être obtenu en divisant la courbe de transition en tronçons désignés 1₁, 1₂, 1₃, 1₄ (fig. 8) et en faisant correspondre à chacun de ces tronçons un couple de profils de référence, donc un profil de référence pour chaque rail, intermédiaire entre le profil de base de l'alignement et le profil asymétrique de la pleine courbe.This can be obtained by dividing the transition curve into sections designated 1₁, 1₂, 1₃, 1₄ (fig. 8) and by making each of these sections correspond to a pair of reference profiles, therefore a reference profile for each rail, intermediate between the basic alignment profile and the asymmetrical profile of the full curve.

Il en est de même lors du passage, par deux courbes de transition, d'une courbe de rayon R1 à une contre-courbe de rayon R2 où l'on passe par exemple d'un couple de profils asymétriques à gauche à un couple de profils asymétriques à droite en passant par le profil de base au point d'inflexion.It is the same during the passage, by two transition curves, of a curve of radius R1 to a counter-curve of radius R2 where one passes for example from a couple of asymmetrical profiles on the left to a couple of asymmetrical profiles on the right passing through the basic profile at the point of inflection.

Comme le montre la figure 10, le passage de la pleine courbe de rayon R1 à la pleine courbe de rayon R2 se fait par l'intermédiaire des deux courbes de transition L1 et L2 qui sont divisées en 7 tronçons 1₁ à 1₇. Pour les tronçons 1₁, 1₂, 1₃, les couples de profils de référence sont dégressivement asymétriques. Pour 1₄, le couple de profils de référence est celui de l'alignement soit le profil de référence de base. Pour les tronçons 1₅, 1₆, 1₇, les couples sont progressivement asymétriques, mais en sens opposé au précédent. Il est pratiquement impossible d'exécuter un reprofilage asymétrique précis des rails d'une telle section de voie avec des machines conventionnelles. La présélection des couples de profils de référence se fait avantageusement au moyen du dispositif selon la figure 9 comprenant un commutateur pour le sens droit ou gauche de la courbe et une décade de présélections pour le rappel des couples de profils de référence mémorisés.As shown in FIG. 10, the transition from the full curve of radius R1 to the full curve of radius R2 takes place via the two transition curves L1 and L2 which are divided into 7 sections 1₁ to 1₇. For the sections 1₁, 1₂, 1₃, the pairs of reference profiles are gradually asymmetrical. For 1₄, the pair of reference profiles is that of the alignment, i.e. the basic reference profile. For the sections 1₅, 1₆, 1₇, the couples are progressively asymmetrical, but in the opposite direction to the previous one. It is practically impossible to execute a precise asymmetrical reprofiling of the rails of such a track section with conventional machines. The pairs of reference profiles are preselected advantageously by means of the device according to FIG. 9 comprising a switch for the right or left direction of the curve and a decade of preselections for recalling the pairs of stored reference profiles.

La figure 11 ilustre, vue de côté, une machine pour le rectifiage des rails d'une voie ferrée formée d'un véhicule automoteur 3 muni de chariots de meulage 4. Ces chariots de meulage 4 sont pourvus de galets à boudin reposant, en position de travail, sur les rails de la voie et sont reliés au véhicule 3 d'une part par un timon de traction 5 et, d'autre part, par des vérins de levage 6. Ces vérins 6 permettent le relevage du chariot pour la marche haut-le-pied à grande vitesse du véhicule 3 pour son déplacement d'un chantier de meulage à l'autre.Figure 11 illustrates, side view, a machine for the grinding of the rails of a railroad track formed by a self-propelled vehicle 3 provided with grinding carriages 4. These grinding carriages 4 are provided with rollers resting in position working, on the track rails and are connected to the vehicle 3 on the one hand by a drawbar 5 and, on the other hand, by lifting cylinders 6. These cylinders 6 allow the lifting of the carriage for walking vehicle 3 at high speed for its movement from one grinding site to another.

Chaque chariot de meulage 4 porte plusieurs unités de meulage par file de rails, chacune de ces unités de meulage comporte un moteur qui entraîne une meule 8 en rotation.Each grinding carriage 4 carries several grinding units per line of rails, each of these grinding units comprises a motor which drives a grinding wheel 8 in rotation.

Comme on le voit particulièrement bien à la figure 13, chaque unité de meulage 7, 8 est déplaçable suivant son axe longitudinal X-X par rapport au chariot 4. En effet, le moteur 7 porte la chambre 9 d'un vérin à double effet dont le piston 9a est solidaire d'une tige, traversant la chambre 9, solidaire d'un support 10. Ce support 10 est articulé sur le chariot 4 autour d'un axe Y-Y, parallèle à l'axe longitudinal du rail 11. La position angulaire des unités de meulage est déterminée par un capteur d'angle 12 solidaire du support 10 et commandée par un vérin à double effet 13 reliant ce support 10 au chariot 4.As can be seen particularly clearly in FIG. 13, each grinding unit 7, 8 is movable along its longitudinal axis XX relative to the carriage 4. In fact, the motor 7 carries the chamber 9 of a double-acting cylinder, the piston 9a is integral with a rod, passing through the chamber 9, integral with a support 10. This support 10 is articulated on the carriage 4 around an axis YY, parallel to the longitudinal axis of the rail 11. The angular position grinding units is determined by an angle sensor 12 secured to the support 10 and controlled by a double-acting cylinder 13 connecting this support 10 to the carriage 4.

De cette façon, chaque unité de meulage est déplaçable angulairement autour d'un axe parallèle à l'axe longitudinal du rail qui lui est associé et perpendiculairement à cet axe longitudinal ce qui permet d'approcher et d'appliquer la meule 8 contre le rail 11 avec une force déterminée et de l'éloigner du rail.In this way, each grinding unit can be moved angularly around an axis parallel to the longitudinal axis of the rail which is associated with it and perpendicular to this longitudinal axis which makes it possible to approach and apply the grinding wheel 8 against the rail 11 with a determined force and to move it away from the rail.

Le véhicule 3 est encore équipé de chariots de mesure 14 roulant le long de chaque rail équipés d'un dispositif de mesure 15 des ondulations longitudinales de la surface du rail 11 et d'un dispositif de mesure du profil transversal 16 du champignon du rail. Les chariots 14 sont évidemment tractés par le véhicule 3 par exemple à l'aide de timon 17.The vehicle 3 is also equipped with measuring carriages 14 rolling along each rail equipped with a device 15 for measuring the longitudinal undulations of the surface of the rail 11 and with a device for measuring the transverse profile 16 of the rail head. The carriages 14 are obviously towed by the vehicle 3 for example using the drawbar 17.

La machine décrite (fig. 15) comporte encore un dispositif de traitement des données délivrées par le capteur 5 de distance parcourue, le capteur 15 d'amplitude des ondulations longitudinales du rail et le capteur 16 du profil transversal du rail, et de commande des unités de reprofilage 7, 8 tant en position qu'en puissance pour reprofiler le rail 11 de manière à lui redonner un profil longitudinal et un profil transversal identiques au, ou proches du, profil de référence qui lui est assigné.The machine described (fig. 15) also includes a device for processing the data delivered by the distance traveled sensor 5, the sensor 15 for the amplitude of the longitudinal undulations of the rail and the sensor 16 for the transverse profile of the rail, and for controlling the reprofiling units 7, 8 both in position and in power to reprofile the rail 11 so as to give it a longitudinal profile and a transverse profile identical to, or close to, the reference profile assigned to it.

Ce dispositif de traitement des signaux de mesure et de commande des unités de reprofilage est très schématiquement illustré aux figures 15 et 16. Il comporte pour chaque file de rails trois convertisseurs analogues-digital 20, 21, 22 associés respectivement aux capteurs 5, 15 et 16, transformant les signaux de mesures analogiques délivrés par ces capteurs en signaux digitaux qui sont délivrés à un micro-processeur 23.This device for processing the measurement signals and for controlling the reprofiling units is very schematically illustrated in FIGS. 15 and 16. It comprises, for each row of rails, three analog-digital converters 20, 21, 22 associated respectively with the sensors 5, 15 and 16, transforming the analog measurement signals delivered by these sensors into digital signals which are delivered to a microprocessor 23.

Ce micro-processeur 23 reçoit encore des informations qui sont soit introduites manuellement par un clavier alpha-numérique 24 relatives par exemple au type de machine utilisé, au nombre d'unités de meulage par file de rails qu'elle comporte, et à la capacité d'enlèvement de métal des meules utilisées en fonction de la puissance des moteurs entraînant ces meules.This microprocessor 23 also receives information which is either entered manually by an alpha-numeric keyboard 24 relating for example to the type of machine used, to the number of grinding units per line of rails which it comprises, and to the capacity of metal removal from the grinding wheels used depending on the power of the motors driving these grindstones.

Ce dispositif de traitement et de commande comporte encore une mémoire 25 des couples de profils de référence disponibles, soit un profil de référence de base pour le meulage en alignement et plusieurs profils de référence asymétriques pour le meulage en courbe, contre-courbe pleine ou de transition. Un sélecteur manuel ou automatique 26 permet, en fonction de la portion de voie à reprofiler de délivrer à chacun des micro-processeurs 23 l'un des profils de référence d'un couple sélectionné et de l'assigner à un rail déterminé.This processing and control device also includes a memory 25 of the pairs of reference profiles available, namely a basic reference profile for grinding in alignment and several asymmetrical reference profiles for grinding in curves, solid counter-curves or transition. A manual or automatic selector 26 makes it possible, depending on the portion of track to be reprofiled, to deliver to each of the microprocessors 23 one of the reference profiles of a selected torque and to assign it to a determined rail.

Les micro-processeurs 23, associés chacun à une file de rails, déterminent en fonction des données qui leur sont fournies et qui ont été énumérées plus haut pour chaque unité de reprofilage travaillant sur la file de rails correspondant un signal de commande digital de position Po et un signal de commande de puissance Pu.The microprocessors 23, each associated with a rail queue, determine according to the data supplied to them and which have been listed above for each reprofiling unit working on the rail queue corresponding to a digital position control signal Po and a power control signal Pu.

Des convertisseurs digitaux-analogues 27, 28 convertissent ces signaux de commande digitaux Pu et Po en signaux de commande analogiques pour chacune des unités de reprofilage 7, 8. La figure 15 illustre la boucle d'asservissement d'une unité de reprofilage, l'unité No 1 du rail 11 droit de la voie.Digital-analog converters 27, 28 convert these digital control signals Pu and Po into analog control signals for each of the reprofiling units 7, 8. FIG. 15 illustrates the control loop of a reprofiling unit, the unit No 1 of rail 11 right of the track.

Le signal analogique de position PO₁ est comparé dans un comparateur 29 au signal de sortie d'un capteur d'angle 30 indiquant la position angulaire du support 10, et donc de l'unité de meulage par rapport à l'axe Y-Y parallèlement à l'axe longitudinal du rail. S'il n'y a pas égalité entre le signal PO₁ et celui délivré par le capteur d'angle 30, le comparateur délivre un signal de correction de position Δpo, positif ou négatif, commandant par l'intermédiaire d'un amplificateur 31 une servo-valve 32 de commande du vérin à double effet 13 assurant le positionnement angulaire de l'unité de meulage 7, 8.The analog position signal PO₁ is compared in a comparator 29 to the output signal from an angle sensor 30 indicating the angular position of the support 10, and therefore of the grinding unit relative to the axis YY parallel to the longitudinal axis of the rail. If there is no equality between the signal PO₁ and that delivered by the angle sensor 30, the comparator delivers a position correction signal Δpo, positive or negative, controlling via an amplifier 31 a servo-valve 32 for controlling the double-acting cylinder 13 ensuring positioning angle of the grinding unit 7, 8.

Le signal analogique de puissance Pu₁ est comparé à l'aide du comparateur 33 à un signal proportionnel à la puissance instantanée du moteur 7 et, en cas d'inégalité de ces signaux, le comparateur 33 délivre un signal de correction de position ΔPu, commandant, par l'intermédiaire d'un amplificateur 34 une servo-valve 35 de commande du vérin à double effet 9, 9a modifiant la pression d'application de la meule 8 contre le rail 11.The analog power signal Pu₁ is compared using the comparator 33 to a signal proportional to the instantaneous power of the motor 7 and, in the event of an inequality of these signals, the comparator 33 delivers a position correction signal ΔPu, commanding , by means of an amplifier 34 a servo-valve 35 for controlling the double-acting cylinder 9, 9a modifying the pressure of application of the grinding wheel 8 against the rail 11.

Ainsi, la machine décrite pour la mise en oeuvre du procédé de reprofilage asymétrique comporte pour chaque file de rails une chaîne comprenant au moins des moyens de mesure du profil transversal du rail mais généralement également de la distance parcourue et du profil longitudinal du rail, ondulations de grande ou de petite longueur d'ondes; des moyens de comparaison de ce profil à un profil de référence assigné à ce rail; ainsi que des moyens de commande et/ou de sélection, à partir des données de cette comparaison, d'une configuration en position et puissance de chaque outil ou unité de reprofilage associé à ce rail. Les moyens de comparaison des profils mesurés et de référence ainsi que les moyens de sélection des configurations, position puissance, des outils sont dans l'exemple illustré regroupés dans le micro-processeur 23.Thus, the machine described for the implementation of the asymmetrical reprofiling process comprises for each file of rails a chain comprising at least means for measuring the transverse profile of the rail but generally also the distance traveled and the longitudinal profile of the rail, undulations long or short wavelength; means for comparing this profile with a reference profile assigned to this rail; as well as control and / or selection means, from the data of this comparison, of a configuration in position and power of each tool or reprofiling unit associated with this rail. The means for comparing the measured and reference profiles as well as the means for selecting the configurations, power position, of the tools are in the example illustrated grouped in the microprocessor 23.

Enfin cette machine de reprofilage comporte des moyens 25 de mémorisation d'au moins un profil de référence de base et d'au moins un autre profil de référence, généralement de plusieurs profils de référence asymétrique, pour chaque profil de base; ainsi que des moyens de sélection 26 d'un couple de profils de référence et d'assignation à chacune des files de rails d'un des profils de ce couple.Finally, this reprofiling machine comprises means 25 for memorizing at least one basic reference profile and at least one other reference profile, generally of several asymmetric reference profiles, for each basic profile; as well as means 26 for selecting a pair of reference profiles and assigning to each of the rows of rails one of the profiles of this pair.

Dans le cas d'une machine telle que celle décrite, la mesure des ondes courtes et longues longitudinales de chaque rail peut permettre au micro-processeur 23 de déterminer des modes de reprofilage, doux ou agressifs, suivant l'amplitude des ondulations, et libres ou bloqués, suivant la longueur d'ondes de ces ondulations. En mode agressif une surpuissance est ajoutée aux moteurs. En mode libre chaque unité de meulage est indépendante, pour le meulage des ondes courtes, tandis qu'en mode bloqué plusieurs unités de meulage sont rendues solidaires de manière à allonger la base de référence pour le meulage des ondes longues.In the case of a machine such as that described, the measurement of the short and long longitudinal waves of each rail can allow to the microprocessor 23 to determine reshaping modes, soft or aggressive, according to the amplitude of the undulations, and free or blocked, according to the wavelength of these undulations. In aggressive mode an overpower is added to the motors. In free mode each grinding unit is independent, for short wave grinding, while in blocked mode several grinding units are made integral so as to lengthen the reference base for long wave grinding.

La machine selon l'invention comporte toujours deux chaînes de mesure, une pour chaque file de rails, ainsi que deux chaînes de commande une pour chaque file de rails.The machine according to the invention always comprises two measuring chains, one for each row of rails, as well as two control chains one for each row of rails.

Par contre elle pourrait, dans une variante, ne comporter qu'un seul micro-processeur travaillant de façon séquentielle alternativement avec l'une et l'autre des chaînes de mesure et de commande.On the other hand, it could, in a variant, comprise only a single microprocessor working sequentially alternately with one and the other of the measurement and control chains.

La machine travaillant dans les deux sens de marche elle est équipée de deux chariots de mesure 14. Le chariot avant servant à la commande de l'opération de reprofilage et le chariot arrière servant au contrôle de cette opération.The machine working in both directions of travel it is equipped with two measuring carriages 14. The front carriage serving to control the reprofiling operation and the rear carriage serving to control this operation.

Claims (13)

  1. A profiling or reprofiling method of the rails of a railroad track comprising the steps of measuring for each line of rails at least its transversal real profile; establishing for at least one type of rails one transversal base reference profile and at least another transversal reference profile; selecting one pair of reference profiles; attributing to each of the lines of rails one of the reference profiles of the pair selected; comparating the real transversal profile of each line of rails with the reference transversal profile which is assigned to it, and selecting a particular tool configuration for each line of rails in function of said comparison datas.
  2. A method according to claim 1, comprising further the control by means of the comparison datas of a particular tool configuration for each line of rails and making a contineous in site reprofiling.
  3. A method according to claim 1, comprising the steps of establishing for each reference base profile at least two asymetric reference profiles which are mirror opposed the one from the other.
  4. A method according to claim 1, in which for the reprofiling of a portion of track in alignment, that is approximatively rectilinear, or forming a curve having a great radius of curvature, one assigns to each line of rails the base reference profile.
  5. A method according to claim 1, in which for the reprofiling of a portion of track presenting a curve having a medium radius of curvature one assigns to the inside rail a base reference profile and to the outside rail an asymetric reference profile corresponding to the direction left or right of the curve.
  6. A method according to claim 1, in which for the reprofiling of a portion of track presenting a narrow curve one assigns to the two lines of rails an asymetric reference profile corresponding to the direction left or right of the curve.
  7. A method according to claim 1, in which the change of tool configuration is controled simultaneously for all the tools.
  8. A method according to claim 1, in which the change of configuration of each tool is controled separately in function of the advancement of the machine so that said modification of configuration is effected for all the tools at a same point of the track.
  9. A method according to claim 1, in which a base reference profile is established by means of a test rail; the asymetric reference profile or the asymetric reference profiles being established by taking in consideration differences which are pre-established between a number of determined points of the base profile and of the asymetric profiles.
  10. A machine for the reprofiling of rails of a railroad track comprising measuring means of the transversal profile of the rail for each line of rails; storing means of at least one base reference profile for each type of rails and of at least one other reference profile for each base reference profile; selecting means of a pair of reference profiles as well as means for assiging one of these reference profiles of the pair to one of the line of rails and the other profile to the other line of rails; comparison means of the measured profile of each rail to the selected reference profile; means for controlling and/or selecting in function of these comparison datas a configuration, position and power, of reprofiling tools assigned to each of the line of rails.
  11. A machine according to claim 10, comprising further control means to control the selection means of a pair of reference profiles in function of the shape or lay out of the track.
  12. A machine according to claim 10, in which the control means of the configuration of the tools relative to each of the line of rails cause a simultaneous modification of the configuration of all the tools.
  13. A machine according to claim 10, in which the control means of the configuration of the tools cause a sequential modification of the tools relative to each line of rails in function of the advancement of the machine along the track.
EP90114681A 1989-08-28 1990-07-31 Process for reshaping railway rails and railway vehicle for performing said process Expired - Lifetime EP0415105B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT90114681T ATE82341T1 (en) 1989-08-28 1990-07-31 PROCEDURE FOR RENEWAL OF RAILWAY RAILS AND RAIL VEHICLE FOR PERFORMING THE PROCESS.

Applications Claiming Priority (2)

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CH3116/89 1989-08-28
CH3116/89A CH680598A5 (en) 1989-08-28 1989-08-28

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EP0415105B1 true EP0415105B1 (en) 1992-11-11

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EP (1) EP0415105B1 (en)
JP (1) JP2855288B2 (en)
AT (1) ATE82341T1 (en)
AU (1) AU628630B2 (en)
CA (1) CA2022567A1 (en)
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DE (2) DE415105T1 (en)
HK (1) HK1000470A1 (en)
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CA2022567A1 (en) 1991-03-01
ZA906206B (en) 1991-05-29
US5086591A (en) 1992-02-11
CH680598A5 (en) 1992-09-30
JPH03107002A (en) 1991-05-07
DE69000459D1 (en) 1992-12-17
HK1000470A1 (en) 1998-03-27
ATE82341T1 (en) 1992-11-15
DE415105T1 (en) 1991-07-04
JP2855288B2 (en) 1999-02-10
AU6131190A (en) 1991-02-28
EP0415105A1 (en) 1991-03-06
DE69000459T2 (en) 1993-05-06
AU628630B2 (en) 1992-09-17

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