EP0383813B1 - Kammerrahmen - Google Patents
Kammerrahmen Download PDFInfo
- Publication number
- EP0383813B1 EP0383813B1 EP19880909529 EP88909529A EP0383813B1 EP 0383813 B1 EP0383813 B1 EP 0383813B1 EP 19880909529 EP19880909529 EP 19880909529 EP 88909529 A EP88909529 A EP 88909529A EP 0383813 B1 EP0383813 B1 EP 0383813B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chamber frame
- coke oven
- frame
- chamber
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000571 coke Substances 0.000 claims abstract description 54
- 238000007789 sealing Methods 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 16
- 206010022000 influenza Diseases 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 13
- 239000010959 steel Substances 0.000 description 13
- 239000000919 ceramic Substances 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 6
- 238000009413 insulation Methods 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B25/00—Doors or closures for coke ovens
- C10B25/02—Doors; Door frames
- C10B25/06—Doors; Door frames for ovens with horizontal chambers
Definitions
- the invention relates to a coke oven with heating ducts lying in the masonry, with door frames which are embedded in the coke oven masonry and with coke oven doors.
- Coke ovens are heated indirectly. I.e. the side walls of the coke ovens are heated by heating trains which are arranged in the coke oven walls and are gas-fired.
- the heating cables are at a certain distance from the furnace heads. This is to avoid excessive heating of the furnace heads.
- the support surfaces for the coke oven doors are formed by chamber frames on the furnace heads.
- the chamber frames mostly had an L-shaped profile.
- the chamber frames have become increasingly thicker and almost square in cross-section.
- Up-to-date chamber frames usually consist of profiles with edge lengths between 150 and 200 mm. Such chamber frames are cast like the previous L-shaped frames.
- the thickening of the chamber frame is intended to counteract thermal deformation. In some cases, this is an erroneous assumption, because the temperature difference between the chamber frame surface in contact with the stone and the most distant coke chamber frame surface is also responsible for the heat deformation. Occasionally, due to temperature fluctuations in the chamber frame, such a play between the sides in contact with the stone and the chamber frame surfaces can be observed that leaks occur which have to be plugged. That is, sealant is stuffed or injected into the gap that opens.
- the chamber frames together with the coke oven doors form sealing surfaces on the coke oven. These sealing surfaces have been the problem areas on the furnace for years. Leakage occurs there. Raw gas escapes. There have therefore been a number of proposed solutions for sealing between the door frame and coke oven doors. Of these proposals, the so-called hammer blow bar has become particularly popular in the past, as is known, for example, from German patent specification 25 48 923. These are steel strips that are pressed against the door frame with a sharp edge. The strips can be adjusted over their length with appropriate devices at different locations on the cast door body. A disadvantage of the known strips is the wear effect on the chamber frame. Over time, the strips work their way into the contact area of the chamber frame. It also shows that incrustations build up in the area of the sealing strips.
- the invention has for its object to avoid cleaning.
- the invention is based on the idea of preventing the formation of condensate. From European patent 0 031 526 a proposal is known to create a closure system on the coke oven which is intended to largely prevent contamination of the closure parts, in particular the sealing surfaces of the door frame and the associated seals, by the formation of condensate and graphite. This effect is to be achieved by a hot part designed as a hollow body, which keeps the temperature in the area of the closure during the filling and coking process above the condensation temperature.
- the hot part is supposed to be a hollow body which is filled with heat-storing and heat-releasing material and is attached to the coke oven door.
- the hot part is removed from the oven with the coke oven door to press the coke or used with the coke oven door after pressing the coke to refill the oven with the coke oven door. After reinserting the hot part should partially shine against the chamber frame or the closure. However, the main radiation should be directed towards the gas collection space or gas channel.
- the ceramic stopper is exposed to a much higher temperature level than the hot part. As a result, it absorbs much more heat than the hot part with the same properties (a ceramic composition is expressly stated to be particularly advantageous for the hot part). been. Compared to the temperature level and the heat content of the ceramic stopper, the temperature level and heat content of the hot part appear modest.
- the surface temperature in the sealing gap is raised to at least 300 ° C in that the distance of the sealing gap from the first heating cable is at most 200 mm and the chamber frame is plate-shaped.
- the chamber frame preferably projects into the masonry with a web.
- the invention actually prevents condensation on the sealing surfaces. The shortening of the distance to the first heating train brings the sealing surfaces closer to the hot furnace zone.
- cams, spacers or trestles in the chamber frame in the area of the clamps, which bridge the distance between the plate-like chamber frame and the clamps.
- Optional cams or other trestles are also provided on the plate-like chamber frame for screwing in the locking hooks.
- the locking hooks can also be attached directly to the plate-like chamber frame.
- the distance from the first heating flue according to the invention can also be achieved using the existing chamber frame by appropriately excluding the masonry on the furnace head.
- a compensation layer is provided between the chamber frame arranged according to the invention and the masonry.
- the leveling layer is intended to ensure that the masonry clings to the chamber frame and vice versa. This ensures optimal heat transfer for increasing the temperature in the sealing gap according to the invention.
- the chamber frames used according to the invention can consist of heat-resistant or heat-resistant steel.
- Highly heat-resistant steels have a high alloy content of chrome and nickel.
- Such steels are difficult to obtain in the form intended. This applies in particular to a manufacturing process envisaged according to the invention by cutting or burning out the chamber frame from a steel plate. With such a production, welds between the longitudinal and transverse bars of the chamber frame are avoided.
- Another aspect to be considered for high-temperature resistant steel is its thermal expansion, which is many times greater than the thermal expansion of other steels.
- the thermal expansion of the chamber frame is taken into account in that the chamber frame is manufactured with a pre-calculated undersize in the cold state and then expands to the desired dimension in the operating state.
- the basis of the pre-calculation is the temperature difference between the processing or manufacturing temperature and the operating temperature in connection with the elongation per degree of temperature.
- boiler steel - these are steels that are used on firing boilers - is preferably used. Such steels are less heat resistant, but they have several advantages. In addition to a price advantage, this also includes the availability of plates from which chamber frames according to the invention can be cut out or burned out.
- a cast frame would not be able to withstand the temperature load according to the invention.
- the door stopper can remain in its originally intended or usual position in the furnace. This position is characterized by the distance to the first (machine side) and last (coke side) heating flue. This distance ensures sufficient cooking of the furnace head.
- Lightweight door plugs are preferred. Such lightweight door plugs have the shape of a shield.
- the shield can be made of metal or ceramic.
- the special temperature in the sealing gap provided according to the invention and the heat deformations resulting therefrom are taken into account by using a highly flexible coke oven door.
- a highly flexible coke oven door consists, for example, of a profile that bulges outwards, which adapts to the edge region of each chamber frame shape.
- the adaptation is achieved by a large number of pressure elements which are arranged in a frame which runs all around in the area of the sealing gap.
- the pressure elements preferably have springs which ensure a predetermined pressure on the chamber frame even in the event of thermal expansion and the associated bending of the door body. With such a door, greater heat deformations can also be taken into account.
- the curvature of the coke oven door extends beyond the frame surrounding the sealing area. With such a bulge, an advantageous, very large gas channel can be realized behind the door plate in the coke oven door. It is advantageous to combine this structural measure with two further features.
- One feature is a layer thickness limited to a maximum of 40 mm for the insulation in the coke oven door or an insulation arranged on the outside of the door.
- the door body is also made of heat-resistant steel. This results in a recess in the door body. This means that the insulation bulges outwards like the coke oven door. This is new compared to conventional insulation.
- the second feature is a new type of locking. Due to the arching or bulging of the coke oven door according to the invention, conventional locks can no longer be used. The locks would have to reach around the bulge if the large gas channel is to have a constant cross section over its entire length. Otherwise, the gas channel would have to be constricted in the area of the locking hooks and the bulge interrupted.
- the new type of locking can be implemented in various ways.
- An older solution suggests the arrangement of sprockets on the screws, bolts or springs causing the contact pressure in the frame surrounding the sealing gap.
- the sprockets are moved together with a common chain in the peripheral frame, the peripheral frame finding an abutment on overlapping locking hooks.
- the chain wheels can also be coupled to one another differently.
- pneumatically or hydraulically operated cylinders are also suitable as adjusting means for the bolts or springs.
- one-armed locking bodies can be used, which are arranged as swivel arms on the frame and engage behind conventional locking hooks on the chamber frame.
- the arms of the locking body can then be connected to one another via linkage, with a linkage being provided for each door side and optionally the linkage on both sides being connected to one another via a common linkage at the upper end and / or at the lower end of the coke oven door.
- a push rod with protruding wedge-shaped arms is provided, which slide under a shift in the longitudinal direction of the longitudinal spars of the circumferential frame under the locking hooks arranged on the chamber frame and ensure the desired pressing of the coke oven door on the chamber frame.
- FIG. 1 A coke oven door situation according to the invention is shown in FIG.
- the illustration is a section that is limited to half of a symmetrically designed coke oven.
- the front of the coke oven has a chamber frame 4 with a rectangular cross section, which is embedded in a corresponding recess in the masonry 2.
- the chamber frame 4 is pressed with a clamp 5 against the masonry 2.
- the clamping bracket 5 are held on a wall protection plate 6.
- the chamber frame 4 is provided with a web 20 with which it projects into a groove 21 in the furnace masonry.
- the web 20 has a thickness of 20 mm and a web height of 60 mm.
- the oven of Figure 1 is closed with a coke oven door, which consists of a sheet 7.
- the sheet 7 has an outward bulge, which is filled with insulation material 8.
- insulation material 8 At the edge 9, the sheet 7 is pressed against the chamber frame 4.
- the pressure on the edge 9 is brought about by a circumferential frame 10 which, via conventional locking devices and locking hooks, finds an abutment on the chamber frame 4.
- the coke oven door Towards the inside of the oven, the coke oven door has a shield construction with a metal shield 11 which is held on the coke oven door by spacers 12.
- the chamber frame 4 has conventional dimensions e.g. a dimension of approx. 175 mm in the longitudinal direction of the furnace.
- the temperature in the gap between the edge 9 of the sheet 7 is increased by approximately 100 ° C. compared to conventional chamber frames. In the exemplary embodiment, this is approximately 350 ° C. compared to a maximum sealing gap temperature of approximately 250 ° C. in conventional coke ovens.
- the web 20 can optionally also be arranged flush with the inner wall of the furnace, so that it forms a flange on the chamber frame 4.
- FIG. 2 shows a further construction according to the invention.
- a plate-shaped chamber frame 15 made of heat-resistant material, here boiler steel, possibly also made of a highly heat-resistant chrome / nickel steel is provided.
- the frame 15 has a thickness of 50 mm, preferably a thickness of not more than 60 mm, so that the sealing surface between the coke oven door and the chamber frame is 125 mm closer to the first heating cable 3 compared to the solution according to FIG. This results in a distance 22 that is less than 200 mm. Due to the closer proximity to the heating train, the sealing surface is exposed to hotter furnace zones and a sealing gap temperature of 400 ° C. is reached in the exemplary embodiment.
- the exemplary embodiment according to FIG. 2 also differs from that according to FIG. 1 in a differently designed coke oven door.
- the essential difference is formed by a sheet metal 16 protruding outwards from the surrounding frame 10.
- the outside of the sheet 16 of the coke oven door is preferably provided with insulation 17 that is 30 mm maximum and 40 mm thick.
- the sheet 16 and the insulation 17 enclose a gas channel 18, which has a large volume, so that incoming raw gas can flow freely upwards in the direction of the gas collecting space.
- the door plate is docked at sheet metal 16 at 19.
- a sheet metal profile is used for docking, which is either composed of individual parts or is in one piece over the length of the door and has a multiplicity of gas inlet openings, at least one at the top and one at the bottom.
- pivotable one-arm locks are provided, which are connected to one another via rods, so that the one-arm locks located on each longitudinal spar can be pivoted together.
- the locking arms lie under the locking hooks attached to the chamber frame 15.
- the locking hooks are either screwed directly into the plate-shaped chamber frame 15. Or there are brackets welded to the chamber frame 15, which have suitable threaded bores for the locking hooks.
- Figure 2 also shows trestles 23 which are welded to the plate-shaped chamber frame 15 and bridge the distance to the clamps 5.
- the space between the trestles is left open in order to use the small plate thickness of the chamber frame 15.
- the small plate thickness is an advantage because there is a small temperature difference between the top and bottom, which is decisive for bending due to thermal expansion. I.e. with a small sheet thickness there is only a slight bend.
- cams or other spacers can also be provided.
- a compensation layer 24 is provided between the chamber frame 15 and the brickwork.
- the compensating layer 24 ensures that the chamber frame 15 and the masonry lie against one another in the sense of an optimal transfer of the heat.
- the compensating layer 24 expediently consists of a material which is a good heat conductor.
- the novel seal designated 25, is a the chamber frame ring-shaped or tubular sheet metal, one end of which is welded to the chamber frame 15 and the other end of which is welded to the wall protection plate 6.
- expansion folds are provided between both ends.
- a sheet without expansion folds which, due to sufficient flexibility, follows the expansion movements of the chamber frame and wall protection plates.
- a tubular, non-metallic material can also be used, which is fastened at both ends in the same way as the sheet 25.
- novel seal can also be used independently of the chamber frame shown here.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Coke Industry (AREA)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3735791 | 1987-10-22 | ||
DE3735791 | 1987-10-22 | ||
DE3821845 | 1988-06-29 | ||
DE19883821845 DE3821845A1 (de) | 1987-10-22 | 1988-06-29 | Kammerrahmen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0383813A1 EP0383813A1 (de) | 1990-08-29 |
EP0383813B1 true EP0383813B1 (de) | 1993-01-13 |
Family
ID=25861011
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19880909529 Expired - Lifetime EP0383813B1 (de) | 1987-10-22 | 1988-10-19 | Kammerrahmen |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0383813B1 (enrdf_load_stackoverflow) |
DE (1) | DE3821845A1 (enrdf_load_stackoverflow) |
WO (1) | WO1989003868A2 (enrdf_load_stackoverflow) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE721052C (de) * | 1938-07-29 | 1942-05-22 | Rudolf Wilhelm Maschinenfabrik | Ofenkopfabdichtung fuer Koksoefen |
FR880138A (fr) * | 1941-11-12 | 1943-03-15 | Fixation de cadre d'étanchéité pour porte étanche | |
US3984310A (en) * | 1974-10-29 | 1976-10-05 | Albert Calderon | Apparatus and method for minimizing accumulation of deposits between the door and jamb of a coke oven and for heating the ends of the coke oven |
JPS5314242B2 (enrdf_load_stackoverflow) * | 1974-10-31 | 1978-05-16 | ||
US4200499A (en) * | 1978-11-24 | 1980-04-29 | Jones & Laughlin Steel Corporation | Warp-resistant doorjamb for a coke oven |
DE2951682C2 (de) * | 1979-12-21 | 1982-03-04 | Kurt 4630 Bochum Dix | Heißteilverschluß für Horizontalkammerverkokungsöfen |
DE3327337C2 (de) * | 1983-01-21 | 1987-01-08 | Ruhrkohle Ag, 4300 Essen | Koksofentür für einen Horizontalkammerverkokungsofen |
-
1988
- 1988-06-29 DE DE19883821845 patent/DE3821845A1/de active Granted
- 1988-10-19 EP EP19880909529 patent/EP0383813B1/de not_active Expired - Lifetime
- 1988-10-19 WO PCT/EP1988/000938 patent/WO1989003868A2/de active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
WO1989003868A3 (de) | 1989-06-01 |
EP0383813A1 (de) | 1990-08-29 |
WO1989003868A2 (en) | 1989-05-05 |
DE3821845A1 (de) | 1989-05-11 |
DE3821845C2 (enrdf_load_stackoverflow) | 1992-03-12 |
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Legal Events
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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EN | Fr: translation not filed | ||
NLV1 | Nl: lapsed or annulled due to failure to fulfill the requirements of art. 29p and 29m of the patents act | ||
GBV | Gb: ep patent (uk) treated as always having been void in accordance with gb section 77(7)/1977 [no translation filed] |
Effective date: 19930113 |
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RAP2 | Party data changed (patent owner data changed or rights of a patent transferred) |
Owner name: THYSSEN STILL OTTO ANLAGENTECHNIK GMBH |
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