EP0372245B1 - Einschienenbahn - Google Patents
Einschienenbahn Download PDFInfo
- Publication number
- EP0372245B1 EP0372245B1 EP89120711A EP89120711A EP0372245B1 EP 0372245 B1 EP0372245 B1 EP 0372245B1 EP 89120711 A EP89120711 A EP 89120711A EP 89120711 A EP89120711 A EP 89120711A EP 0372245 B1 EP0372245 B1 EP 0372245B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal coating
- monorail
- roller
- cross
- monorail according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 20
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 238000001125 extrusion Methods 0.000 claims abstract 2
- 239000010410 layer Substances 0.000 claims description 17
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000012790 adhesive layer Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 238000010285 flame spraying Methods 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims 4
- 239000004411 aluminium Substances 0.000 claims 1
- 238000009718 spray deposition Methods 0.000 claims 1
- 230000001133 acceleration Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract 1
- 238000009987 spinning Methods 0.000 abstract 1
- 238000010288 cold spraying Methods 0.000 description 10
- 239000000314 lubricant Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229910001651 emery Inorganic materials 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229910000640 Fe alloy Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B13/00—Other railway systems
- B61B13/04—Monorail systems
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
- E01B25/22—Tracks for railways with the vehicle suspended from rigid supporting rails
- E01B25/24—Supporting rails; Auxiliary balancing rails; Supports or connections for rails
Definitions
- the invention relates to a monorail consisting of profiled rails and self-propelled driving means, the profiled rails having horizontal running surfaces for driven rollers and the driving means further comprising guide rollers and / or hold-down rollers.
- Such monorails are used, for example, in factory systems for conveying components or assemblies of various designs to be assembled. In this way, the load can be attached to the vehicle or placed on the vehicle.
- the horizontal tread for the roller can be formed on the upper or lower flange of the profile rail and the guide and hold-down rollers can be available in different numbers and arrangements.
- the profile rails can also be made of aluminum or steel and have different cross-sections.
- All of these monorail systems have in common that a roller transmits the peripheral force from the driven roller to the profile rail.
- the circumferential force is particularly great when accelerating, braking and negotiating gradients and would cause the roller to spin when subjected to the high accelerations and decelerations required in modern systems and when negotiating gradients, which are also common in factory systems.
- acceleration and deceleration are limited and inclines cannot be implemented at all without special design measures.
- the metal covering applied in this way brings about a reliable increase in the coefficient of friction, which is also only slightly affected by lubricants, with little wear on the roller covering.
- the explanation for this is likely to be the special surface structure that occurs during cold spraying due to the superficial melting of the sprayed particles. It has strong bumps, but still no sharp edges and should also form channels through which small amounts of lubricant are pressed away.
- the layer itself is subject to very little wear due to its hardness and is sufficiently firmly connected to the rail surface by the method of application.
- Cold spraying also has the advantage that the heat input to the profile rail is so low that no distortions, shrinkage or undesirable structural changes can occur and that those used for spraying on Spraying machines are mobile and therefore reworking should they be necessary can be carried out on the spot. Finally, the costs are low because no special materials are required and cold spraying is a quick and easy process.
- a particularly suitable surface structure is formed when flame spraying or arc spraying with a metal wire is used as the starting material as the cold spraying method.
- the surface structure of the applied metal covering then shows particularly deep fissures, but which are still not sharp-edged. Alloy steel has proven to be particularly advantageous and inexpensive as a material for the metal covering.
- the metal covering consists of an adhesive layer and a wear layer, which is particularly important for profile rails made of (e.g. extruded) aluminum.
- a layer thickness of 0.3 to 0.6 mm has proven to be optimal in terms of effect and cost. However, this can also be greatly increased, for example in order to increase the profile rail in the case of particularly steep or even vertical climbing sections in such a way that the contact pressure also increases.
- Fig. 1 shows an example of a monorail with driving equipment, in which the subject invention is applicable.
- the profile rail (1) consists of an upper flange (2), a lower flange (3) and a web (4).
- a driving device (5) is formed by a chassis (6) which carries a roller (7), pressure roller (9) and a number of guide rollers (10) driven by the motor (8).
- the roller (7) rolls on the horizontal running surface (11) of the upper flange (2).
- the roller (7 ') rolls on the tread (11') of the lower flange (3).
- the pressure rollers (9) are used to hold down the driving equipment and to absorb tilting moments when accelerating. You can be rigid or connected to the chassis (6) via a compression spring, not shown.
- Guide rollers (10) stabilize and guide the driving equipment.
- the roller (7) has a bandage (12) made of a plastic of certain hardness, for example polyurethane, to dampen vibrations.
- a circumferential force is transmitted to the running surface (11) by friction via this bandage (12).
- a metal covering (15) is applied to this tread (11) (FIG. 2) by cold spraying.
- Cold spraying is understood to mean surface application processes in which the material to be applied (ceramics, carbides, metals etc.) is melted by means of a fuel gas oxygen flame or with a light or plasma arc and, usually supported by an atomizing gas, is thrown onto the surface to be coated.
- the material to be applied ceramics, carbides, metals etc.
- a fuel gas oxygen flame or with a light or plasma arc is melted by means of a fuel gas oxygen flame or with a light or plasma arc and, usually supported by an atomizing gas, is thrown onto the surface to be coated.
- atomizing gas atomizing gas
- the metal covering (15) consists of an adhesive layer (13) which contains 80% nickel and 20% aluminum and a wear layer which is a chromium steel of the composition 0.35% C, 0.35% Mn, 0.5 % Ni, 13% Cr, rest Fe.
- This wear layer is tough and has a particularly favorable surface structure.
- Fig. 3 is a modification of the invention, which differs from the embodiment of Fig. 2 by the much greater thickness of the wear layer (14). It is so thick that the roller (7) and the pressure rollers (9) are pressed apart, which results in an increased contact pressure. Such a thick wear layer can only be applied with a cold spray process due to the fact that it does not shrink.
- the variant of FIG. 4 differs from the previous ones only by the cambered upper edge of the wear layer (14), which enables the oil film to be pushed aside in the case of heavily oil-contaminated rails.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Coating By Spraying Or Casting (AREA)
- Non-Silver Salt Photosensitive Materials And Non-Silver Salt Photography (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Two-Way Televisions, Distribution Of Moving Picture Or The Like (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Rolls And Other Rotary Bodies (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT89120711T ATE77315T1 (de) | 1988-12-06 | 1989-11-08 | Einschienenbahn. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3841044A DE3841044A1 (de) | 1988-12-06 | 1988-12-06 | Einschienenbahn |
| DE3841044 | 1988-12-06 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0372245A1 EP0372245A1 (de) | 1990-06-13 |
| EP0372245B1 true EP0372245B1 (de) | 1992-06-17 |
Family
ID=6368539
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89120711A Expired - Lifetime EP0372245B1 (de) | 1988-12-06 | 1989-11-08 | Einschienenbahn |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0372245B1 (enExample) |
| AT (1) | ATE77315T1 (enExample) |
| DE (2) | DE3841044A1 (enExample) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10313957A1 (de) * | 2002-06-27 | 2004-01-22 | Bwg Gmbh & Co. Kg | Verfahren zum Beschichten einer Fläche eines Gleisbauteils sowie Gleisbauteil |
| US10336579B2 (en) | 2016-03-29 | 2019-07-02 | Otis Elevator Company | Metal coating of load bearing member for elevator system |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH537826A (de) * | 1972-02-28 | 1973-07-31 | Hero Foerdertechnik Gmbh U Co | Hängeförderanlage |
| FR2233443B1 (enExample) * | 1973-06-12 | 1976-06-11 | Aerail Serim | |
| DE2352716A1 (de) * | 1973-10-20 | 1975-04-30 | Mannesmann Ag | Haengebahn mit steigungsstrecke |
| DE2404651A1 (de) * | 1974-01-31 | 1975-08-07 | Siemens Ag | Fahrbahn fuer schienengebundene fahrzeuge, bei der mittel zur daempfung der laufgeraeusche vorgesehen sind |
| DE2856164C2 (de) * | 1978-12-27 | 1984-08-02 | Mannesmann AG, 4000 Düsseldorf | Schienenauflage, welche mit einer Schiene verbunden ist |
| IT8521923U1 (it) * | 1985-05-23 | 1986-11-23 | Fata European Group Spa | Carrello perfezionato per il trasporto aereo di carichi su monorotaia |
| FR2588893B1 (fr) * | 1985-10-22 | 1987-12-18 | Tourtellier Sa Ets | Profile pour monorail de voie suspendue |
-
1988
- 1988-12-06 DE DE3841044A patent/DE3841044A1/de active Granted
-
1989
- 1989-11-08 AT AT89120711T patent/ATE77315T1/de not_active IP Right Cessation
- 1989-11-08 EP EP89120711A patent/EP0372245B1/de not_active Expired - Lifetime
- 1989-11-08 DE DE8989120711T patent/DE58901696D1/de not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| DE3841044C2 (enExample) | 1993-02-04 |
| ATE77315T1 (de) | 1992-07-15 |
| EP0372245A1 (de) | 1990-06-13 |
| DE3841044A1 (de) | 1990-06-07 |
| DE58901696D1 (de) | 1992-07-23 |
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| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| 17Q | First examination report despatched |
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| RBV | Designated contracting states (corrected) |
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| GRAA | (expected) grant |
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| STAA | Information on the status of an ep patent application or granted ep patent |
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| 26N | No opposition filed | ||
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