EP0360755B1 - Ein- oder mehradrige isolierte, elektrische Leitungen und Verfahren zu deren Herstellung - Google Patents
Ein- oder mehradrige isolierte, elektrische Leitungen und Verfahren zu deren Herstellung Download PDFInfo
- Publication number
- EP0360755B1 EP0360755B1 EP89810695A EP89810695A EP0360755B1 EP 0360755 B1 EP0360755 B1 EP 0360755B1 EP 89810695 A EP89810695 A EP 89810695A EP 89810695 A EP89810695 A EP 89810695A EP 0360755 B1 EP0360755 B1 EP 0360755B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- cable according
- insulating layer
- protective layer
- thermoplastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
Links
- 239000004020 conductor Substances 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 title claims description 9
- 238000004519 manufacturing process Methods 0.000 title description 4
- 239000010410 layer Substances 0.000 claims abstract description 51
- 239000011241 protective layer Substances 0.000 claims abstract description 17
- 238000000576 coating method Methods 0.000 claims abstract description 15
- 239000000843 powder Substances 0.000 claims abstract description 15
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 7
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 7
- 229920000571 Nylon 11 Polymers 0.000 claims description 10
- 229920000098 polyolefin Polymers 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 7
- 239000002033 PVDF binder Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 229920000299 Nylon 12 Polymers 0.000 claims description 2
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 239000004645 polyester resin Substances 0.000 claims description 2
- 229920001225 polyester resin Polymers 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims 4
- 239000004744 fabric Substances 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- 239000010445 mica Substances 0.000 claims 1
- 229910052618 mica group Inorganic materials 0.000 claims 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 4
- 239000003063 flame retardant Substances 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000005452 bending Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract description 2
- 229920000642 polymer Polymers 0.000 abstract description 2
- 229910010272 inorganic material Inorganic materials 0.000 abstract 1
- 239000011147 inorganic material Substances 0.000 abstract 1
- MDBGGTQNNUOQRC-UHFFFAOYSA-N Allidochlor Chemical compound ClCC(=O)N(CC=C)CC=C MDBGGTQNNUOQRC-UHFFFAOYSA-N 0.000 description 18
- 238000009413 insulation Methods 0.000 description 17
- 238000005299 abrasion Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 229920002647 polyamide Polymers 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000002283 diesel fuel Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 239000002480 mineral oil Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004959 Rilsan Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- 239000010754 BS 2869 Class F Substances 0.000 description 1
- 229920006370 Kynar Polymers 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- UOCIZHQMWNPGEN-UHFFFAOYSA-N dialuminum;oxygen(2-);trihydrate Chemical compound O.O.O.[O-2].[O-2].[O-2].[Al+3].[Al+3] UOCIZHQMWNPGEN-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 238000007706 flame test Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/292—Protection against damage caused by extremes of temperature or by flame using material resistant to heat
Definitions
- the invention relates to single and multi-core insulated, electrical lines, in particular those with an extruded, cross-linked, heat-resistant, flame-retardant insulation or such a protective jacket and an outer protective layer, preferably applied in the electrostatic powder coating process, to improve the resistance to liquid media and mechanical stresses.
- CH Patent 664,230 describes an insulated electrical line whose inner insulation consists of halogen-free, crosslinked polyolefin copolymer and whose outer protective layer consists of a polyamide or a thermoplastic halogen-free polyester elastomer or a halogen-free aromatic polyether.
- This outer protective layer is applied in the extrusion process. There is no intimate connection of the inner insulation layer with the outer protective layer. This leads to wrinkling of the protective layer when the finished The cable is bent around small bending radii, especially for cable diameters larger than 5 mm.
- FR-A-2.310.619 discloses a method for producing an insulated conductor of particularly small diameter for telephone lines.
- This conductor consists of a core with an inner coating of heat-resistant material, namely wood pulp or paper, and an outer insulation layer made of a polymer melted in the powder coating process. Neither the process nor the material of the inner coating are suitable for the production of conductors of larger diameter.
- the aim of the invention is to eliminate the disadvantages of the known double-layer extruded insulation, namely the lack of adhesion between the inner and outer insulation layer and the formation of folds in the outer layer when bent around sharp edges.
- This is achieved in that the two layers are fused to one another by applying the outer layer in an electrostatic powder coating process and immediately afterwards by the action of heat, for example in a continuous furnace.
- This creates an intimate connection between the outer protective layer and the inner insulation layer, which can only be removed by destroying one of the two layers.
- the protective layer thickness is generally 0.05 to 0.2 mm.
- the electrostatic powder coating process has so far been used for coating bare metal parts, among other things also for coating metal wires as corrosion protection.
- the powder layer is melted or cured by the inherent heat stored in the workpiece by preheating before coating or by post-heating the workpiece coated with powder. Depending on the composition of the powder, the melting or hardening temperatures are between 100 and 300 ° C.
- This invention relates to a line as defined in claims 1 to 7.
- the single and multi-core electrical cables consist of plastic-insulated, metallic conductors.
- Another object of the invention is a method for their production by the powder coating method as defined in claim 8.
- Coating already insulated metallic conductors using the electrostatic powder coating process places high demands on the insulating material with regard to heat and dimensional stability. This must withstand temperatures between 100 and 300 ° C for a short time without impairing the mechanical and electrical properties. Thermoplastic insulating materials are not suitable for this process.
- the preferred insulating materials for the inner insulation layer are radiation-crosslinked plastics made of heat-resistant polyolefin copolymer, for example "Radox” 125 and “Radox” 155.
- the permanent temperature resistance (20,000 h) is 120 ° C and the short-term temperature resistance (5 to 10 s) 260 ° C.
- the short-term temperature resistance (to 10 s) 260 ° C.
- “Radox” 155 these values are 135 ° C and 280 ° C.
- Radox is the registered trademark of Huber & Suhner AG.
- Insulation layers made of such materials have hitherto been applied to the metallic conductor using the extrusion process.
- the inner insulation layer is generally applied in a layer thickness of 0.2 to 3 mm, while the outer layer is applied relatively thin in a thickness of preferably 0.05 to 0.15 mm.
- a powder layer of polyamide 11 (for example "Rilsan B", supplier Atochem) was applied to the electrical line obtained in this way using the electrostatic coating process. applied and this layer immediately melted on the inner insulation layer by exposure to temperature of approx. 200 ° C for 5 to 10 seconds. The outside diameter of the line insulated in this way was 3.7 mm.
- the resultant double-layer insulated line was stored for 72 hours in ASTM No. 2 mineral oil at a temperature of 100 ° C. and in diesel oil at a temperature of 70 ° C. for 168 hours.
- the line was then subjected to a winding test around a metal mandrel, the diameter of which was three times the line diameter, without the samples showing any change.
- the coated cable reliably met the requirements of the flame retardancy test according to IEC publication 332-1.
- Multi-core cable jacket made of "Radox” 125, coated with PA11.
- the flexibility of the coated cable differed only slightly from the uncoated cable when testing was carried out according to the German standard VG 95218, part 2.
- the abrasion test as described in Example 1, showed an abrasion depth of 0.2 mm after 500 strokes compared to 0.5 mm for the line not coated with PA11.
- a copper strand made of fifty individual wires with a diameter of 0.25 mm and a total cross section of 2.5 mm2 and a diameter of 2.1 mm was extruded in a known manner with an inner insulation layer made of "Radox" 155 copolymer filled with a halogen-containing flame retardant system (" Radox "155 is the name of Huber & Suhner AG.
- Radox "155 is the name of Huber & Suhner AG.
- the insulation layer was then exposed to high-energy electron beams at a dose of 5 to 20 Mrad.
- a powder layer of polyvinylidene fluoride (for example "Kynar", supplier Pennwalt Corporation) was applied to the electrical line thus obtained and this layer was immediately melted onto the inner layer by the action of temperature of 280 ° C. for 5 to 10 seconds.
- the outside diameter of the line was 3.7 mm.
- the double-layer insulated line was stored in mineral and diesel oil without impairing the properties.
- the abrasion test as described in Example 1, showed an abrasion depth of 0.2 mm after one thousand strokes compared to 0.5 mm for the line not coated with PVDF.
Landscapes
- Insulated Conductors (AREA)
- Communication Cables (AREA)
- Organic Insulating Materials (AREA)
- Electroluminescent Light Sources (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
- Adornments (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH3559/88A CH677845A5 (no) | 1988-09-23 | 1988-09-23 | |
CH3559/88 | 1988-09-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0360755A1 EP0360755A1 (de) | 1990-03-28 |
EP0360755B1 true EP0360755B1 (de) | 1994-05-18 |
Family
ID=4258604
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89810695A Revoked EP0360755B1 (de) | 1988-09-23 | 1989-09-15 | Ein- oder mehradrige isolierte, elektrische Leitungen und Verfahren zu deren Herstellung |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0360755B1 (no) |
AT (1) | ATE105967T1 (no) |
CH (1) | CH677845A5 (no) |
DE (1) | DE58907682D1 (no) |
FI (1) | FI894155A (no) |
NO (1) | NO893687L (no) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0712139A3 (en) * | 1990-01-31 | 1998-03-25 | Fujikura Ltd. | Electric insulated wire and cable using the same |
US6207277B1 (en) * | 1997-12-18 | 2001-03-27 | Rockbestos-Surprenant Cable Corp. | Multiple insulating layer high voltage wire insulation |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH664230A5 (de) * | 1984-02-08 | 1988-02-15 | Huber+Suhner Ag | Isolierte, elektrische leitung. |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4131690A (en) * | 1975-05-05 | 1978-12-26 | Northern Electric Company Limited | Method of powder coating an insulated electrical conductor |
-
1988
- 1988-09-23 CH CH3559/88A patent/CH677845A5/de not_active IP Right Cessation
-
1989
- 1989-09-04 FI FI894155A patent/FI894155A/fi not_active IP Right Cessation
- 1989-09-15 DE DE58907682T patent/DE58907682D1/de not_active Revoked
- 1989-09-15 EP EP89810695A patent/EP0360755B1/de not_active Revoked
- 1989-09-15 NO NO89893687A patent/NO893687L/no unknown
- 1989-09-15 AT AT89810695T patent/ATE105967T1/de not_active IP Right Cessation
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH664230A5 (de) * | 1984-02-08 | 1988-02-15 | Huber+Suhner Ag | Isolierte, elektrische leitung. |
Also Published As
Publication number | Publication date |
---|---|
DE58907682D1 (de) | 1994-06-23 |
NO893687D0 (no) | 1989-09-15 |
NO893687L (no) | 1990-03-26 |
FI894155A0 (fi) | 1989-09-04 |
EP0360755A1 (de) | 1990-03-28 |
FI894155A (fi) | 1990-03-24 |
ATE105967T1 (de) | 1994-06-15 |
CH677845A5 (no) | 1991-06-28 |
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