EP0310802B1 - Verfahren und Vorrichtung zur Herstellung von Giessereiformen und-kernen aus Sand mit einem Bindemittel - Google Patents
Verfahren und Vorrichtung zur Herstellung von Giessereiformen und-kernen aus Sand mit einem Bindemittel Download PDFInfo
- Publication number
- EP0310802B1 EP0310802B1 EP88113769A EP88113769A EP0310802B1 EP 0310802 B1 EP0310802 B1 EP 0310802B1 EP 88113769 A EP88113769 A EP 88113769A EP 88113769 A EP88113769 A EP 88113769A EP 0310802 B1 EP0310802 B1 EP 0310802B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure container
- pressure
- reagent
- container
- supplied
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004576 sand Substances 0.000 title claims abstract description 10
- 239000011230 binding agent Substances 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 title claims description 19
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 34
- 238000001704 evaporation Methods 0.000 claims description 7
- 230000008020 evaporation Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 7
- 238000004519 manufacturing process Methods 0.000 claims 2
- 238000012423 maintenance Methods 0.000 claims 1
- 238000009835 boiling Methods 0.000 abstract description 5
- 239000003380 propellant Substances 0.000 abstract 1
- 150000001412 amines Chemical class 0.000 description 12
- 239000007789 gas Substances 0.000 description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 5
- 239000012159 carrier gas Substances 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000004848 polyfunctional curative Substances 0.000 description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- DAZXVJBJRMWXJP-UHFFFAOYSA-N n,n-dimethylethylamine Chemical compound CCN(C)C DAZXVJBJRMWXJP-UHFFFAOYSA-N 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
- B22C9/123—Gas-hardening
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S261/00—Gas and liquid contact apparatus
- Y10S261/65—Vaporizers
Definitions
- the invention relates to a method and a device for producing molds or cores from a foundry sand mixed with a binder and introduced into a mold box or core box, which for curing a pressure container connected to the mold or core box has a vacuum therein evaporated reagent is supplied.
- a method and a device for curing an organic binder in a mold or core box are known, in which / by means of a connected pump the pressure within of the mold or core box is reduced.
- a valve to a reagent container is opened, whereby an, for example liquid amine therein is exposed to the low pressure of the mold or core box for evaporation and at the same time a carrier gas is supplied to the reagent container.
- the amine evaporated thereby and mixed with the carrier gas is essentially sucked in by the negative pressure present in the mold or core box for curing the material contained therein.
- a vacuum is generated to transfer the vaporized amine in the mold or core box, the amine thus evaporated being fed to the mold or core box without an appropriate dosage.
- the negative pressure is released, which results in a reduced evaporation of the reagent.
- a method and a device are also known, in which a liquid hardener is metered from a storage container via a nozzle valve to an evaporator and is evaporated therein.
- the evaporated, gaseous hardener is fed to the mold or core box from a carrier gas air stream supplied to the evaporator.
- the invention has for its object to improve a method and a device for curing molds or cores in such a way that, using appropriate amines or other reagents, an optimal evaporation and supply of the vaporized reagents to the mold or core box and thereby a uniform curing of the molds or cores and a significantly reduced odor nuisance can be achieved.
- the object is achieved according to the method according to the invention in that the required vacuum and an elevated temperature are first generated in the pressure vessel and then the reagent for evaporation is fed to the pressure vessel, and then the pressure vessel under pressure with a gaseous gas under pressure Medium is applied and thereby the vaporized reagent is fed to the mold or core box.
- the device according to the invention for carrying out the method comprises a pressure vessel operatively connected to a pressure source and a vacuum pump, from which a reagent vaporized therein can be fed to a mold or core box connected to the pressure vessel, and is characterized in that the pressure vessel is designed to be heatable and that Reagent to be evaporated can be fed to the pressure container from a storage container via a metering pump.
- a control valve is assigned to each of the individual organs connected to the pressure vessel (mold or core box, heating element, pressure source, vacuum pump and metering pump), the individual control valve being precisely controllable by a control device connected to a processor.
- 1 designates a housing-like mold or core box, in which a foundry mold or a foundry core is produced by curing the foundry sand introduced therein and mixed with a binder.
- a reagent e.g. used in the form of a liquid amine, of which a certain amount is provided in a storage container 2.
- the storage container 2 expediently holds such an amount that it covers a daily requirement, the supply being expediently monitored by a level measuring device 3.
- the level measuring device 3 is shown schematically as a standpipe, but other level measuring devices can also be used.
- the storage container 2 has a feed line 4 which can be closed and opened by a 2/2 valve 5 (with two switching positions and two connections). Through the feed line 4, the reagent can be fed from a reserve container 6 to the storage container 2.
- the pressure vessel 7 has a number of line connections 8-11. At the connection 8, a compressed air or compressed gas supply line 12 ends, at the beginning of which a pressure source 15 is connected.
- An oil separator 16, a pressure control valve 17 and a 2/2-valve 18 are arranged one after the other in the feed line 12. With the pressure control valve 17, the inlet pressure to the pressure vessel 7 is set or varied.
- the pressure control valve 17 is controlled by a central programmable processor 20.
- the processor 20 is connected to the pressure control valve 17 via a control line 21 shown in dashed lines. Further control lines 21 shown in dashed lines in the figure connect the processor 20 to the corresponding devices.
- the 2/2 valve 18 is also connected to the processor 20 via such a control line 21.
- a connecting line 22 is connected to the line connection 9 and connects to the molded or core box 1 via a 2/2 valve 23 connected is.
- the connecting line 22 can be a rigid or flexible line, which can also be heated.
- the valve 23 is connected to a control line 21 with a control device 25, which in turn is connected to the processor 20 via a control line 21.
- a 2/2-way valve 29 is also arranged in the pressure line 26 and is connected to the control device 25 via a control line 21.
- the metering pump 27 which can be a membrane pump, for example, the volume of reagents required in each case is conveyed into the pressure line 26 into the pressure vessel 7.
- the metering pump 27 has a suction line 30 connected to the storage container 2, through which the metering pump 27 draws in the reagent.
- a suction line 31 of a vacuum pump 33 is connected to the line connection 11 and is driven by an electric motor 34.
- the motor 34 is connected to the processor 20 via a control line 21. It is also possible to provide a 2/2 valve 31 '(shown in dashed lines) controlled by the processor 20 in the suction line 31, as in the pressure line 26 of the metering pump 27.
- a pressure measuring device 35 is connected to the pressure vessel 7 and supplies the processor 20 with control signals via a control line 21.
- the pressure vessel 7 has the task of heating both the compressed air supplied by the pressure source 15 or the compressed gas and to evaporate the volume of reagents supplied by the metering pump 27.
- a rod-shaped heating element 36 is installed in the interior of the pressure vessel 7, the current-carrying lines 37 of which are connected to the control device 25 for controlling the supplied heating energy.
- the pressure vessel 7 can be designed in various ways. Heat exchange tubes 38, 39 are arranged in the interior of the pressure vessel 7, of which, however, only one line is shown.
- the entire interior of the pressure vessel 7 can also be filled with a matrix, for example made of aluminum, for the purpose of heat storage.
- the cylindrical pressure vessel 7 is at the operating temperature and the molded or core box 1 filled with sand and binder is connected to the connecting line 22.
- the supply line 12 of the pressure source 15 and the pressure line 26 of the metering pump 27 and the connecting line 22 closed while the vacuum pump 33 is switched on and generates a lower pressure in the pressure vessel 7.
- This pressure can be monitored and regulated by the pressure measuring device 35.
- the metering pump 27 delivers a predetermined amount of reagents into the pressure container 7 after opening the valve 29.
- the reagent evaporates very quickly. Then the valve 18 of the pressure line 12 is opened and compressed air or a compressed gas flows into the pressure vessel 7, the negative pressure of which is changed to an excess pressure in a short time. After the valve 23 is opened, the evaporated reagent is conveyed into the mold or core box 1 by the compressed air or by the pressurized gas, as a result of which the mold or core is cured. After removing the form or core box 1 the mold or core inside must be removed and then refilled with sand and binding agent. During this time, the process is repeated, ie the vacuum pump 33 generates the desired negative pressure in the pressure container 7.
- the advantage of the described device is that by generating a negative pressure in the cylindrical pressure vessel 7, the boiling point of the amine being conveyed can be significantly reduced, so that amines which have not previously been usable, e.g. the amine TEA triethylamine with a boiling point of 88 ° C can be used. However, this amine is evaporated with less energy and chemical costs than when an amine with a lower boiling temperature, e.g. the amine DMEA dimethylethylamine with 36 ° C boiling point is used in a known plant without vacuum generation.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mold Materials And Core Materials (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Casting Devices For Molds (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT88113769T ATE76340T1 (de) | 1987-10-02 | 1988-08-24 | Verfahren und vorrichtung zur herstellung von giessereiformen und-kernen aus sand mit einem bindemittel. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH3865/87A CH674480A5 (enrdf_load_stackoverflow) | 1987-10-02 | 1987-10-02 | |
CH3865/87 | 1987-10-02 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0310802A1 EP0310802A1 (de) | 1989-04-12 |
EP0310802B1 true EP0310802B1 (de) | 1992-05-20 |
Family
ID=4265143
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88113769A Expired - Lifetime EP0310802B1 (de) | 1987-10-02 | 1988-08-24 | Verfahren und Vorrichtung zur Herstellung von Giessereiformen und-kernen aus Sand mit einem Bindemittel |
Country Status (5)
Country | Link |
---|---|
US (1) | US5005630A (enrdf_load_stackoverflow) |
EP (1) | EP0310802B1 (enrdf_load_stackoverflow) |
AT (1) | ATE76340T1 (enrdf_load_stackoverflow) |
CH (1) | CH674480A5 (enrdf_load_stackoverflow) |
DE (1) | DE3871315D1 (enrdf_load_stackoverflow) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH679913A5 (enrdf_load_stackoverflow) * | 1989-07-14 | 1992-05-15 | Werner Lueber | |
US5135043A (en) * | 1990-06-25 | 1992-08-04 | Omco Usa, Inc. | Apparatus and method for gas curing foundry cores and molds |
US5252134A (en) * | 1991-05-31 | 1993-10-12 | Stauffer Craig M | Integrated delivery system for chemical vapor from non-gaseous sources for semiconductor processing |
DE4120928A1 (de) * | 1991-06-25 | 1993-01-07 | Unterderweide Gmbh | Verfahren zum aushaerten von sandformkoerpern, insbesondere fuer giessereien |
DE4318153C1 (de) * | 1993-06-01 | 1994-05-19 | Hermann Blachowski | Verfahren zum Aushärten einer Gießform aus einem einen Binder enthaltenden Formsand mit einem Gas und Vorrichtung zur Ausübung dieses Verfahrens |
US5971056A (en) * | 1997-05-27 | 1999-10-26 | Luger GmbH | Device for hardening foundry cores and use thereof |
GB2333985A (en) * | 1998-02-10 | 1999-08-11 | Dean Anthony Jones | Casting core production |
DE102011050264B4 (de) * | 2011-05-11 | 2015-11-19 | Stephanus Bigos | Vorrichtung zum Begasen von Gusskernen |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4051886A (en) * | 1973-08-27 | 1977-10-04 | Liquid Carbonic Canada Ltd. | Saturated liquid/vapor generating and dispensing |
US4064926A (en) * | 1975-06-16 | 1977-12-27 | Acme-Cleveland Corporation | Sand molding apparatus with means for recirculating catalyst |
PL191229A1 (pl) * | 1976-07-15 | 1978-01-16 | Odlewniczych Fab Mas | Sposob utwardzania formierskich mas szybkoutwardzalnych oraz sposob do utwardzania formierskich mas szybkoutwardzalnych |
FR2376696A1 (fr) * | 1977-01-07 | 1978-08-04 | Stone Wallwork Ltd | Perfectionnements a la production sous forme de vapeur ou de gaz d'un reactif ou d'un catalyseur pour un liant organique durcissable |
US4362204A (en) * | 1980-03-17 | 1982-12-07 | The Mead Corporation | Method and apparatus for curing a foundry core |
US4312397A (en) * | 1980-04-14 | 1982-01-26 | Dependable-Fordath, Inc. | Process for forming shell molds |
US4483384A (en) * | 1980-06-02 | 1984-11-20 | Michel Horst Werner | Apparatus for hardening mold parts made of sand for making metal castings |
US4540531A (en) * | 1984-05-04 | 1985-09-10 | Ashland Oil, Inc. | Vapor generator and its use in generating vapors in a pressurized gas |
DE3546000A1 (de) * | 1985-12-24 | 1987-06-25 | Meppener Eisenhuette Gmbh | Verfahren und vorrichtung zum erstellen von formstuecken |
-
1987
- 1987-10-02 CH CH3865/87A patent/CH674480A5/de not_active IP Right Cessation
-
1988
- 1988-08-24 DE DE8888113769T patent/DE3871315D1/de not_active Expired - Lifetime
- 1988-08-24 EP EP88113769A patent/EP0310802B1/de not_active Expired - Lifetime
- 1988-08-24 AT AT88113769T patent/ATE76340T1/de not_active IP Right Cessation
- 1988-09-28 US US07/250,343 patent/US5005630A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP0310802A1 (de) | 1989-04-12 |
CH674480A5 (enrdf_load_stackoverflow) | 1990-06-15 |
DE3871315D1 (de) | 1992-06-25 |
US5005630A (en) | 1991-04-09 |
ATE76340T1 (de) | 1992-06-15 |
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