EP0303734A2 - Lubrifiant et méthode de déformation à froid de matériaux métalliques - Google Patents
Lubrifiant et méthode de déformation à froid de matériaux métalliques Download PDFInfo
- Publication number
- EP0303734A2 EP0303734A2 EP87114035A EP87114035A EP0303734A2 EP 0303734 A2 EP0303734 A2 EP 0303734A2 EP 87114035 A EP87114035 A EP 87114035A EP 87114035 A EP87114035 A EP 87114035A EP 0303734 A2 EP0303734 A2 EP 0303734A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- lubricant
- mass
- salts
- alpha
- methylstyrene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N CCc1ccccc1 Chemical compound CCc1ccccc1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- SQDVGXKIXHFSRH-UHFFFAOYSA-N CCC1C=CCC=C1 Chemical compound CCC1C=CCC=C1 SQDVGXKIXHFSRH-UHFFFAOYSA-N 0.000 description 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Cc1ccccc1 Chemical compound Cc1ccccc1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M103/00—Lubricating compositions characterised by the base-material being an inorganic material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/22—Carboxylic acids or their salts
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/22—Carboxylic acids or their salts
- C10M105/24—Carboxylic acids or their salts having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
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- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/22—Carboxylic acids or their salts
- C10M105/26—Carboxylic acids or their salts having more than one carboxyl group bound to an acyclic carbon atom or cycloaliphatic carbon atom
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- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/20—Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
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- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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- C10M129/38—Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 8 or more carbon atoms
- C10M129/40—Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 8 or more carbon atoms monocarboxylic
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- C10M129/86—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of 30 or more atoms
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- C10M129/93—Carboxylic acids having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
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- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/003—Inorganic compounds or elements as ingredients in lubricant compositions used as base material
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/02—Water
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- C10M2201/0403—Elements used as base material
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- C10M2201/043—Sulfur; Selenenium; Tellurium
- C10M2201/0433—Sulfur; Selenenium; Tellurium used as base material
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- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
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- C10M2207/163—Naphthenic acids used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/18—Tall oil acids
- C10M2207/183—Tall oil acids used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/20—Rosin acids
- C10M2207/203—Rosin acids used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/22—Acids obtained from polymerised unsaturated acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/22—Acids obtained from polymerised unsaturated acids
- C10M2207/223—Acids obtained from polymerised unsaturated acids used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/24—Epoxidised acids; Ester derivatives thereof
- C10M2207/243—Epoxidised acids; Ester derivatives thereof used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/26—Overbased carboxylic acid salts
- C10M2207/2606—Overbased carboxylic acid salts used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/26—Overbased carboxylic acid salts
- C10M2207/262—Overbased carboxylic acid salts derived from hydroxy substituted aromatic acids, e.g. salicylates
- C10M2207/2623—Overbased carboxylic acid salts derived from hydroxy substituted aromatic acids, e.g. salicylates used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/003—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/241—Manufacturing joint-less pipes
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/242—Hot working
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/243—Cold working
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/245—Soft metals, e.g. aluminum
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/246—Iron or steel
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/247—Stainless steel
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/01—Emulsions, colloids, or micelles
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/015—Dispersions of solid lubricants
- C10N2050/02—Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
- C10N2070/02—Concentrating of additives
Definitions
- the invention relates to a lubricant and a method for cold forming metallic materials with such a lubricant.
- the invention can be used, for example, for cold rolling, cold upsetting, thread rolling, drawing sheet metal parts, calibrating sintered parts, stranding and bending, in particular for drawing extruded material such as wire, profiles and tubes.
- a lubricant When cold-forming wire, profiles, pipes and other material to be formed, a lubricant must be applied to the material to be formed, which is to prevent direct contact between the working surfaces of the tool and the surface of the material to be formed.
- lubricants which are liquid at room temperature is known.
- the liquid lubricants include alkali, alkaline earth, ammonium and zinc salts or related Metal or non-metal salts of acids with more than 10 carbon atoms in the molecule, preferably calcium stearate, are used in organic solvents, for example benzene or trichlorethylene (DE-OS 29 20 857).
- the DD-PS describes a similar system consisting of calcium or zinc stearate in an organic solvent, in particular benzene, trichlorethylene, chlorofluoro-, fluor-bromo-, chlor-bromofluorocarbon, trifluoroacetone or mixtures thereof 148 012.
- this lubricant saves a lubricant carrier layer which is applied by liming, phosphating, oxalating, boraxing, copper plating or tinning, it is disadvantageous to dispose of physiologically questionable solvents which, for example, have to be carried out by suction and for which special devices are required.
- the achievable surface quality of the material to be formed is also associated with high tool wear. Repeated coatings may be required if there are several forming stages, so that these lubricants are not suitable for multiple forming operations.
- a method for cold forming of metals is also known, in which an aqueous solution or dispersion of a water-soluble thermoplastic resin (polyacrylic acid, copolymers of acrylic acid or maleic acid with vinyl compounds, polyacrylamide, polyvinylpyrrolidone or saponification products) is first applied to the metal surface of polyvinyl acetate) and a melamine / cyanuric acid or.
- a water-soluble thermoplastic resin polyacrylic acid, copolymers of acrylic acid or maleic acid with vinyl compounds, polyacrylamide, polyvinylpyrrolidone or saponification products
- a metal soap Ca, Ba, Zn, Na or Li stearate, possibly with the addition of calcium carbonate, talc, graphite and / or molybdenum disulfide
- a lubricating oil commercially available oils and fats or mineral oils
- the invention has for its object to provide the prerequisites for a high-performance and economically favorable single or multi-stage cold forming, in which a high lubrication effect is achieved with as little lubrication effort as possible and thus high degrees of deformation and speeds can be achieved even with difficult-to-form materials, and which also enables technologically simple and safe cleaning of the surface of the formed material from lubricant residues, and to specify a suitable lubricant.
- the lubricant according to the invention is characterized in that it additionally contains salts of oligo-alpha-methylstyrene dicarboxylic acids in a concentration of 0.01 to Contains 30% by mass as a high-pressure additive and 0 to 90% by mass of polyphosphate.
- oligo-alpha-methylstyrene dicarboxylic acids preferably have terminal carboxyl groups. Suitable are, for example, oligo-alpha-methylstyrene dicarboxylic acids of the formula (I) wherein the units of the alpha-methylstyrene are each 1,1-, 1,2- or 2,2-linked and n is selected such that oligomers with an average molecular weight of preferably 500 to 800 are present, in particular n is 3 to 6.
- each unit of the formula (I) can be linked head / head, head / tail or tail / tail to the adjacent unit (cf. Elias, Makromolekule, p. 43, Hüthig and Wepf 1975).
- alkali and / or alkaline earth metal salts are used as salts of the oligo-alpha-methylstyrene-dicarboxylic acids.
- Salts of such oligo-alpha-methylstyrene-dicarboxylic acids having an average molecular mass of 500 to 800 and a carboxyl functionality of 1.5 to are advantageous for the lubricant 2 have.
- the concentration of the salts of the oligo-alpha-methylstyrene-dicarboxylic acids is preferably 2 to 10% by mass. In the case of a polyphosphate additive, its concentration is preferably 30 to 70%.
- the lubricant according to the invention can be present either in dry form or advantageously with a liquid content of 50 to 98% by mass, preferably water, in a pasty to liquid state, the concentration of the salts of oligo-alpha-methylstyrene in the case of a pasty or liquid state dicarboxylic acids 0.005 to 15 mass%, preferably 0.1 to 2.5 mass%, and that of the polyphosphate is 0 to 45 mass%. If a lubricant in this state contains polyphosphate, its concentration is preferably 1.5 to 15% by mass.
- the invention further relates to a method for cold forming metallic materials using a generic lubricant, in which according to the invention in a liquid up to 50% by mass of lubricant and as additives 0.005 to 15% by mass of salts of oligo-alpha-methylstyrene-dicarboxylic acids and 0 to 45% by mass of polyphosphate are contained, the forming process being carried out either directly in a bath prepared with this lubricant or using a preferably dried lubricant layer applied to the material to be formed.
- An advantage of the lubricant according to the invention is that the salts of the oligo-alpha-methylstyrene-dicarboxylic acids with the other lubricant constituents can be easily removed from the surface of the material to be shaped after the shaping has been carried out. This eliminates expensive cleaning processes, galvanic post-treatment processes can be carried out economically; the adhesive strength of layers subsequently applied by electroplating is excellent.
- Lubricant-technically advantageous variants of the forming process result in particular when, after contacting the material to be formed with a lubricant liquid, a drying process is carried out and a solid lubricant layer is thus formed on the material to be formed.
- Such layers have a very high dynamic viscosity, so that high forming speeds and degrees can be achieved even with difficult-to-form materials, and several forming steps are possible with just one application of lubricant.
- the severity of the material to be formed and the type of forming process 3 to 25 forming stages are possible.
- a steel wire of material quality M 45 to be formed by multi-stage drawing is drawn through a lubricant powder which has the following composition before the first drawing die: 44.0 mass% technical calcium stearate 27.0 mass% disodium tetraborate 16.3 mass% polyvinyl alcohol 12.7 mass% sodium salt of an oligo-alpha-methyl-styrene-dicarboxylic acid (M n : 680; functionality: 1.85).
- the wire with this lubricant is drawn in 6 drawing steps from 5.5 mm to 2.0 mm in diameter.
- a paste-like lubricant concentrate with the following composition 10.5% by mass of lime soap 4.8% by mass sodium tetraborate 4.8 mass% calcium carbonate 2.5% by mass of polyvinyl alcohol 1.4 mass% sodium salt of an oligo-alpha-methyl-styrene-dicarboxylic acid (M n : 680; functionality: 1.85) Rest of water is warmed to 85 ° C. and diluted with water under mechanical influence, for example high-speed stirring, in a ratio of 1: 1. With the product obtained, steel wire of material quality X5 CrNi 18.10 is coated and dried in a continuous process and then drawn in 4 drawing stages of 4.0 mm and 2.0 mm in diameter.
- a lubricant is applied to a steel wire of material quality 10 MnSi 6 to be formed 8.2 mass% technical calcium stearate 4.1% by mass disodium tetraborate 2.5% by mass of polyvinyl alcohol 0.4 mass% sodium salt of an oligo-alpha-methyl-styrene-dicarboxylic acid (M n : 680; functionality: 1.85) Rest of water exists, applied by contacting by means of dipping and subsequent drying. This results in a lubricant layer of 15 g / m2.
- the material to be reshaped is drawn in several stages by means of drawing nozzles with a total cross-sectional decrease of 82%. Without the addition of the salt of oligo-alpha-methylstyrene-dicarboxylic acid, the same material can be drawn in the same way with a total cross-sectional decrease of only 59%.
- This example relates to the wet drawing of a steel wire with a lubricant of the following composition: 5.0% by mass of lime soap 0.5 mass% sodium tetraborate 0.25 mass% sodium salt of an oligo-alpha-methylstyrene dicarboxylic acid (M n : 680; functionality: 1.85) 5.0 mass% sodium polyphosphate Rest of water
- This lubricant is used to pull steel wire of material quality M 10 in a two-stage final wet pull of 0.6 mm to 0.5 mm in diameter.
- the wire thus produced is used for the production of wire glass without subsequent cleaning.
- the material to be formed is immersed in a liquid lubricant of the following composition: 5.0 mass% technical calcium stearate 2.5 mass% sodium tetraborate 1.5% by mass of polyvinyl alcohol 0.1 mass% sodium salt of an oligo-alpha-methylstyrene dicabonic acid (M n : 560; functionality: 1.92) Rest of water.
- a liquid lubricant of the following composition 5.0 mass% technical calcium stearate 2.5 mass% sodium tetraborate 1.5% by mass of polyvinyl alcohol 0.1 mass% sodium salt of an oligo-alpha-methylstyrene dicabonic acid (M n : 560; functionality: 1.92) Rest of water.
- the lubricant can advantageously be used, for example, when pulling wire and tubes or when cold upsetting standard parts such as screws and nuts.
- a steel wire of material quality C 15 Q drawn to its final dimensions is coated in a continuous process with a liquid lubricant of the following composition: 4% by mass technical calcium stearate 0.5 mass% sodium salt of an oligo-alpha-methylstyrene dicarboxylic acid (M n : 560; functionality: 1.92) 12% by mass sodium polyphosphate Rest of water.
- a liquid lubricant of the following composition 4% by mass technical calcium stearate 0.5 mass% sodium salt of an oligo-alpha-methylstyrene dicarboxylic acid (M n : 560; functionality: 1.92) 12% by mass sodium polyphosphate Rest of water.
- the lubricant coating produced is then dried.
- a solid coating consisting of the substances contained in the liquid lubricant remains on the wire, which offers sufficient medium-term corrosion protection under normal storage conditions and which at the same time represents a lubricant coating for further processing of the wire, for example for a cold upsetting process or thread rolling.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Inorganic Chemistry (AREA)
- Lubricants (AREA)
- Metal Extraction Processes (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87114035T ATE78288T1 (de) | 1987-08-21 | 1987-09-25 | Schmiermittel und verfahren zur kaltumformung metallischer werkstoffe. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP87112154 | 1987-08-21 | ||
EP87112154 | 1987-08-21 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0303734A2 true EP0303734A2 (fr) | 1989-02-22 |
EP0303734A3 EP0303734A3 (en) | 1989-10-25 |
EP0303734B1 EP0303734B1 (fr) | 1992-07-15 |
Family
ID=8197217
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87114035A Expired - Lifetime EP0303734B1 (fr) | 1987-08-21 | 1987-09-25 | Lubrifiant et méthode de déformation à froid de matériaux métalliques |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0303734B1 (fr) |
JP (1) | JPS6474295A (fr) |
DE (1) | DE3780461D1 (fr) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1093510A1 (fr) * | 1998-06-09 | 2001-04-25 | Henkel Corporation | Composition et procede pour l'enrobage de metaux avec un plastique lubrifie |
US6455476B1 (en) | 1998-06-09 | 2002-09-24 | Henkel Corporation | Composition and process for lubricated plastic working of metals |
US6841246B2 (en) | 1997-11-11 | 2005-01-11 | Kabushiki Kaisha Kobe Seiko Sho | Wire for welding |
EP1816184A1 (fr) * | 2004-11-22 | 2007-08-08 | Sumitomo Metal Industries, Ltd. | Composition de lubrifiant en poudre pour usinage à chaud et procédé de fabrication de tube sans raccord |
US8541350B2 (en) | 2007-11-16 | 2013-09-24 | Henkel Ag & Co. Kgaa | Dry-film, anti-corrosive cold forming lubricant |
EP2032679B1 (fr) * | 2006-06-28 | 2015-01-07 | Chemische Fabrik Budenheim KG | Lubrifiant haute température sans graphite |
EP2937411A1 (fr) * | 2014-04-25 | 2015-10-28 | Voestalpine Stahl GmbH | Tôle et procédé destiné à l'amélioration de la déformabilité d'une tôle |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006176465A (ja) * | 2004-12-24 | 2006-07-06 | Sumitomo Chemical Co Ltd | 芳香族の化合物 |
CN103146468B (zh) * | 2013-03-06 | 2014-07-16 | 广西大学 | 一种环境友好型湿平整液 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2957825A (en) * | 1956-10-15 | 1960-10-25 | Devex Corp | Powdered soap lubricant containing inorganic sulfur salts |
US3932287A (en) * | 1971-01-19 | 1976-01-13 | Oxy Metal Industries Corporation | Reactive cold forming lubricant |
DE2529892A1 (de) * | 1974-07-08 | 1976-01-29 | Nippon Paint Co Ltd | Oberflaechenbehandlungsmittel fuer die metallbearbeitung |
GB2029443A (en) * | 1978-08-30 | 1980-03-19 | Steetley Minerals Ltd | Metal Forming Lubricant |
-
1987
- 1987-09-14 JP JP62228686A patent/JPS6474295A/ja active Pending
- 1987-09-25 EP EP87114035A patent/EP0303734B1/fr not_active Expired - Lifetime
- 1987-09-25 DE DE8787114035T patent/DE3780461D1/de not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2957825A (en) * | 1956-10-15 | 1960-10-25 | Devex Corp | Powdered soap lubricant containing inorganic sulfur salts |
US3932287A (en) * | 1971-01-19 | 1976-01-13 | Oxy Metal Industries Corporation | Reactive cold forming lubricant |
DE2529892A1 (de) * | 1974-07-08 | 1976-01-29 | Nippon Paint Co Ltd | Oberflaechenbehandlungsmittel fuer die metallbearbeitung |
GB2029443A (en) * | 1978-08-30 | 1980-03-19 | Steetley Minerals Ltd | Metal Forming Lubricant |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6841246B2 (en) | 1997-11-11 | 2005-01-11 | Kabushiki Kaisha Kobe Seiko Sho | Wire for welding |
EP1093510A1 (fr) * | 1998-06-09 | 2001-04-25 | Henkel Corporation | Composition et procede pour l'enrobage de metaux avec un plastique lubrifie |
EP1093510A4 (fr) * | 1998-06-09 | 2002-06-05 | Henkel Corp | Composition et procede pour l'enrobage de metaux avec un plastique lubrifie |
US6455476B1 (en) | 1998-06-09 | 2002-09-24 | Henkel Corporation | Composition and process for lubricated plastic working of metals |
EP1816184A1 (fr) * | 2004-11-22 | 2007-08-08 | Sumitomo Metal Industries, Ltd. | Composition de lubrifiant en poudre pour usinage à chaud et procédé de fabrication de tube sans raccord |
EP1816184A4 (fr) * | 2004-11-22 | 2008-06-25 | Sumitomo Metal Ind | Composition de lubrifiant en poudre pour usinage à chaud et procédé de fabrication de tube sans raccord |
US7919439B2 (en) | 2004-11-22 | 2011-04-05 | Sumitomo Metal Industries, Ltd. | Powdered lubricant composition for hot working and method for manufacturing seamless tubes |
EP2032679B1 (fr) * | 2006-06-28 | 2015-01-07 | Chemische Fabrik Budenheim KG | Lubrifiant haute température sans graphite |
US8541350B2 (en) | 2007-11-16 | 2013-09-24 | Henkel Ag & Co. Kgaa | Dry-film, anti-corrosive cold forming lubricant |
EP2937411A1 (fr) * | 2014-04-25 | 2015-10-28 | Voestalpine Stahl GmbH | Tôle et procédé destiné à l'amélioration de la déformabilité d'une tôle |
WO2015162304A1 (fr) * | 2014-04-25 | 2015-10-29 | Voestalpine Stahl Gmbh | Tôle et procédé d'amélioration de la transformabilité d'une tôle |
Also Published As
Publication number | Publication date |
---|---|
EP0303734A3 (en) | 1989-10-25 |
DE3780461D1 (de) | 1992-08-20 |
JPS6474295A (en) | 1989-03-20 |
EP0303734B1 (fr) | 1992-07-15 |
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