EP0200167B1 - Procédé pour faciliter la formation à froid - Google Patents

Procédé pour faciliter la formation à froid Download PDF

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Publication number
EP0200167B1
EP0200167B1 EP86105685A EP86105685A EP0200167B1 EP 0200167 B1 EP0200167 B1 EP 0200167B1 EP 86105685 A EP86105685 A EP 86105685A EP 86105685 A EP86105685 A EP 86105685A EP 0200167 B1 EP0200167 B1 EP 0200167B1
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Prior art keywords
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produced
process according
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situ
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EP86105685A
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German (de)
English (en)
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EP0200167A3 (en
EP0200167A2 (fr
Inventor
Yoshio Nihon Parkerizing Co. Ltd. Nagae
Koji Nihon Parkerizing Co. Ltd. Hetsugi
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Nihon Parkerizing Co Ltd
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Nihon Parkerizing Co Ltd
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/06Macromolecular compounds obtained by functionalisation op polymers with a nitrogen containing compound
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/003Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions used as base material
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/0405Phosphate esters used as base material
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/043Ammonium or amine salts thereof
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/049Phosphite
    • C10M2223/0495Phosphite used as base material
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/06Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
    • C10M2223/0603Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds used as base material
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/08Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-nitrogen bonds
    • C10M2223/083Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-nitrogen bonds used as base material
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/10Phosphatides, e.g. lecithin, cephalin
    • C10M2223/103Phosphatides, e.g. lecithin, cephalin used as base material
    • CCHEMISTRY; METALLURGY
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    • C10M2225/00Organic macromolecular compounds containing phosphorus as ingredients in lubricant compositions
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    • C10M2225/00Organic macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2225/02Macromolecular compounds from phosphorus-containg monomers, obtained by reactions involving only carbon-to-carbon unsaturated bonds
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/02Groups 1 or 11
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/24Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
    • CCHEMISTRY; METALLURGY
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/241Manufacturing joint-less pipes
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/242Hot working
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/243Cold working
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • CCHEMISTRY; METALLURGY
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum
    • CCHEMISTRY; METALLURGY
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/246Iron or steel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/247Stainless steel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/015Dispersions of solid lubricants
    • C10N2050/02Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating

Definitions

  • the invention relates to a method for facilitating the cold forming of metals by applying a film of lubricant.
  • the lubricant film can e.g. B. by a lubricating oil, which may have added high-pressure additives and / or viscosity regulators, if the workpieces are to be subjected to a relatively slight deformation.
  • a lubricating oil which may have added high-pressure additives and / or viscosity regulators, if the workpieces are to be subjected to a relatively slight deformation.
  • the object of the invention is to eliminate the disadvantages inherent in the known, in particular the aforementioned methods for facilitating cold forming, and to provide a method which also allows heavy forming and can be removed from the lubricating film residues in a simple manner using alkaline cleaners.
  • the object is achieved in that the method of the type mentioned is designed in accordance with the invention in such a way that the surfaces of the metals to be formed are first dried by drying an aqueous solution, the polyethyleneimine with a molecular weight of 1,000 to 100,000 and a thermoplastic water-soluble Contains resin, produces a film with a layer weight of 0.5 - 15 g / m 2 (given as dry weight) and then applies a lubricating oil to this film.
  • the polyethyleneimine to be used in the process according to the invention generally has a branched structure as a result of primary, secondary and tertiary amine groups. If the molecular weight is less than 1,000, the toughness of the film that can be obtained is comparatively low, so that film breakage can occur during cold forming. With a molecular weight of over 100,000, the lubricating properties of the lubricating film are still good, but handling is made more difficult by the high viscosity of the film former. The molecular weight should be in the range of 30,000 to 100,000.
  • the thermoplastic resin can be, for example, polyacrylic acid ester, polyacrylamide, polyvinylpyrrolidone or a copolymer of ethylene imine and other vinyl compounds such as saponified polyvinyl acetate.
  • Other vinyl compounds copolymerizable with ethyleneimine include vinyl acetate, styrene, methyl vinyl ether, acrylamide, vinyl pyrrolidone and the like.
  • the thermoplastic resin preferably consists of modified polyvinyl acetate, in particular one with a degree of saponification of 70% or more.
  • Another preferred embodiment of the invention is to produce the lubricant film by drying a solution in which the weight ratio of polyethyleneimine to thermoplastic resin is 1: 4 to 1: 0.67.
  • solid lubricants such as graphite, molybdenum disulfide, talc, Teflon, boron nitride, calcium carbonate, melamine / cyanuric acid adducts and the like to the solution forming the lubricant film.
  • the film weight obtained in the first stage of the process is important insofar as an inadequate lubricity can be achieved with a layer weight of less than 0.5 g / m 2 and seizure between tool and workpiece can occur in extreme cases of deformation. If the layer weight exceeds 15 g / m 2 , the lubricant is stripped from the forming tool or the drawing die and the forming device is thereby contaminated.
  • a film with a layer weight of 0.5 to 3 g / m 2 in the case of a subsequent cold forming, e.g. B. by deep drawing or rolling, or from 5 to 10 g / m 2 in the case of a subsequent cold forming, for. B. is generated by wire or tube drawing or cold extrusion.
  • the lubricating film applied in the first stage additionally has the ability to protect the metal surface made of iron or steel from corrosion, so that the articles banded in this way can be stored without hesitation.
  • the lubricating oil to be applied in the second stage is conventional and can contain greases, oils or mineral oils as a basis.
  • the thickness of the lubricating oil layer should be 0.5 to 5 gMiM2.
  • a salt of primary, secondary or tertiary amine with high molecular weight organic acid or an organic phosphate ester is applied to the film initially produced as a lubricating oil.
  • the aliphatic amine should have a carbon chain of 8 to 22 carbon atoms.
  • high molecular acids come in particular fatty acids with 8 to 22 carbon atoms, dicarboxylic acids with 4 to 12 carbon atoms and polymerized fatty acids, eg. B. dimeric fatty acids.
  • the phosphate ester can be an alkyl ester with 12 to 30 C atoms or a polyoxyethylene alkyl phosphoric acid ester. If the cold forming is in the rolling and a cooling effect is desired in addition to the lubricating effect of the lubricating oil, the lubricating oil can be used as an aqueous emulsion.
  • the aqueous solution according to the first stage can in the usual manner, for. B. by diving, spraying, brushing. Floods or roll application can be applied. Drying takes place in air, expediently with warm air. The lubricating oil is then applied. This is also done in a conventional manner.
  • the film applied in the first stage adheres firmly to the metal surface, so that stripping on contact between the tool and the workpiece does not occur in the first phase of the cold forming process.
  • the workpiece heats up to temperatures of approx. 100 - 150 ° C as a result of forming work and frictional heat.
  • the lubricant film is plasticized and can follow the surface enlargement without breaking the film.
  • the advantage achieved with the invention is not achieved if the lubricating oil is added to the aqueous solution of polyethyleneimine and thermoplastic resin. In this case, the adhesion of the film is greatly reduced, with the result that the lubricating film is stripped off during cold forming.
  • This layer was provided with a lubricating oil which consisted of 90% by weight of mineral oil and 10% by weight of rapeseed oil.
  • Table 3 shows that the process according to the invention is associated with excellent results compared to the conventional process. The best results were achieved with the procedure according to Examples 1 to 3, in which the ratio of polyethyleneimine to thermoplastic resin is in the preferred range. However, the superiority compared to conventional methods is also clearly visible in the results which were obtained in accordance with Examples 4 to 7 and which did not permit finished drawing. Finally, Table 3 shows that when the method according to the invention was used, the lubricant residues remaining after the shaping could be removed perfectly, whereas it could hardly be removed in the comparison test.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Lubricants (AREA)
  • Metal Extraction Processes (AREA)
  • Metal Rolling (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Claims (6)

1. Procédé pour faciliter le formage à froid de métaux par dépôt d'une pellicule de substance lubrifiante, caractérisé en ce qu'il consiste à produire d'abord, à la surface des métaux à former, en appliquant et en laissant sécher une solution aqueuse, qui contient une polyéthylèneimine ayant une masse moléculaire de 1 000 à 100 000 et une résine thermoplastique soluble dans l'eau, une pellicule ayant un poids par unité de surface de 0,5 à 15 g/m2 (exprimé en poids à sec) et ensuite à déposer une huile lubrifiante sur cette pellicule.
2. Procédé suivant la revendication 1, caractérisé en ce qu'il consiste à produire la pellicule en appliquant et en laissant sécher une solution qui contient une polyéthylèneimine ayant une masse moléculaire de 30 000 à 100 000.
3. Procédé suivant la revendication 1 ou 2, caractérisé en ce qu'il consiste à produire la pellicule en appliquant et en laissant sécher une solution dont la résine thermoplastique est constituée de poly(acétate de vinyle) modifié ayant un taux de saponification de 70 % et davantage.
4. Procédé suivant l'une ou plusieurs des revendications 1 à 3, caractérisé en ce qu'il consiste à produire la pellicule en appliquant et en laissant sécher une solution dans laquelle le rapport pondéral de la polyéthylèneimine à la résine thermoplastique est compris entre 1 : 4 et 1 : 0,67.
5. Procédé suivant l'une ou plusieurs des revendications 1 à 4, caractérisé en ce qu'il consiste à produire une pellicule ayant un poids par unité de surface de 0,5 à 3 g/m2 dans le cas d'un formage à froid subséquent par emboutissage profond ou par laminage, et de 5 à 10 g/m2 dans le cas d'un formage à froid subséquent par tréfilage ou par étirage de tube ou par filage à froid à la presse.
6. Procédé suivant l'une ou plusieurs des revendications 1 à 5, caractérisé en ce qu'il consiste à déposer, sur la pellicule qui a été déposée d'abord, comme huile de lubrification, un sel d'amine primaire, secondaire ou tertiaire et d'un acide organique de grande masse moléculaire ou d'un phosphate organique.
EP86105685A 1985-05-01 1986-04-24 Procédé pour faciliter la formation à froid Expired - Lifetime EP0200167B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP94470/85 1985-05-01
JP60094470A JPS61253128A (ja) 1985-05-01 1985-05-01 金属表面の潤滑処理方法

Publications (3)

Publication Number Publication Date
EP0200167A2 EP0200167A2 (fr) 1986-11-05
EP0200167A3 EP0200167A3 (en) 1987-12-02
EP0200167B1 true EP0200167B1 (fr) 1990-02-28

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Application Number Title Priority Date Filing Date
EP86105685A Expired - Lifetime EP0200167B1 (fr) 1985-05-01 1986-04-24 Procédé pour faciliter la formation à froid

Country Status (5)

Country Link
EP (1) EP0200167B1 (fr)
JP (1) JPS61253128A (fr)
DE (2) DE3669172D1 (fr)
GB (1) GB2174713B (fr)
ZA (1) ZA863270B (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016209364A1 (de) * 2016-05-31 2017-11-30 BSH Hausgeräte GmbH Verfahren zum Umformen eines Metallblechs unter Verwendung einer Schutzschicht als partieller Auftrag von Polymerpartikeln
CN109504513A (zh) * 2019-01-03 2019-03-22 上海润莱博化工有限公司 一种水溶性不锈钢无缝钢管冷轧液及其制备方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014069187A (ja) * 2012-09-27 2014-04-21 Kobe Steel Ltd プレス成形された金属材料の製造方法、および、熱交換器用部材の製造方法
CN117106513B (zh) * 2023-08-22 2024-01-19 武汉帕卡濑精化工有限公司 一种水基防锈剂及其制备方法和应用

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GB811135A (en) * 1956-10-31 1959-04-02 Basf Ag Products containing polymerised n-vinyl lactams and polyalkylene imines
FR1252874A (fr) * 1960-02-05 1961-02-03 Uddeholms Ab Procédé d'usinage à froid des métaux
US3348997A (en) * 1963-12-31 1967-10-24 Chemirad Corp Polyvinyl alochol, alkyleneimine, epichlorohydrin condensation product and method offorming cellulosic webs therewith
US3568486A (en) * 1969-01-31 1971-03-09 Montgomery H A Co Preparation of metal for deforming operations
IT974269B (it) * 1971-12-27 1974-06-20 Nippon Steel Corp Lamiera metallica trattata con lubrificante per lavorazione alla pressa
JPS5328577B2 (fr) * 1973-08-08 1978-08-15
DE2923579C2 (de) * 1979-06-11 1984-07-26 Geb. Zaprudskaja Alla Kronidovna Mitrofanova Antifriktionspaste
US4474669A (en) * 1980-06-02 1984-10-02 United States Steel Corporation Can-making lubricant
IT1151743B (it) * 1982-04-26 1986-12-24 Moplefan Spa Pellicole poliolefiniche rivestite a bassa adesione alle barre

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016209364A1 (de) * 2016-05-31 2017-11-30 BSH Hausgeräte GmbH Verfahren zum Umformen eines Metallblechs unter Verwendung einer Schutzschicht als partieller Auftrag von Polymerpartikeln
DE102016209364B4 (de) * 2016-05-31 2020-11-19 BSH Hausgeräte GmbH Verfahren zum Umformen eines Edelstahlfeinblechs unter Verwendung einer Schutzschicht als partieller Auftrag von Polymerpartikeln
CN109504513A (zh) * 2019-01-03 2019-03-22 上海润莱博化工有限公司 一种水溶性不锈钢无缝钢管冷轧液及其制备方法
CN109504513B (zh) * 2019-01-03 2022-04-29 上海润莱博化工有限公司 一种水溶性不锈钢无缝钢管冷轧液及其制备方法

Also Published As

Publication number Publication date
JPS61253128A (ja) 1986-11-11
GB8610518D0 (en) 1986-06-04
ZA863270B (en) 1987-07-29
EP0200167A3 (en) 1987-12-02
DE3613819A1 (de) 1986-11-06
GB2174713B (en) 1988-11-30
DE3669172D1 (de) 1990-04-05
GB2174713A (en) 1986-11-12
EP0200167A2 (fr) 1986-11-05

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