EP0283518A4 - Method of obtaining aluminosilicon alloy containing 2-22 per cent by weight of silicon. - Google Patents

Method of obtaining aluminosilicon alloy containing 2-22 per cent by weight of silicon.

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Publication number
EP0283518A4
EP0283518A4 EP19860907018 EP86907018A EP0283518A4 EP 0283518 A4 EP0283518 A4 EP 0283518A4 EP 19860907018 EP19860907018 EP 19860907018 EP 86907018 A EP86907018 A EP 86907018A EP 0283518 A4 EP0283518 A4 EP 0283518A4
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EP
European Patent Office
Prior art keywords
alloy
ρasπlava
aluminum
bath
πρi
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EP19860907018
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German (de)
French (fr)
Russian (ru)
Other versions
EP0283518A1 (en
EP0283518B1 (en
Inventor
Vadim Petrovich Ivchenkov
Nikolai Andreevich Kaluzhsky
Eduard Alexeevich Isidorov
Viktor Georgievich Sirotenko
Viktor Semenovich Shusterov
Gennady Alexandrovich Pakhomov
Fedor Konstantinovic Teplyakov
Oleg Sergeevich Khromovskikh
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SPETSIALNOE KONSTRUKTORSKOE BJURO MAGNITNOI GIDRODINAMIKI INSTITUTA FIZIKI AKADEMII NAUK LATVIISKOI SSR
VSESOJUZNY NAUCHNO-ISSLEDOVATELSKY I PROEKTNY INSTITUT ALJUMINIEVOI MAGNIEVOI I ELEKTRODNOI PROMYSHLENNOSTI
SP KB MAGNITNOI GIDRODINAMIKI
VNI PI ALJUMINIEVOI MAGNIEVOI
Original Assignee
SPETSIALNOE KONSTRUKTORSKOE BJURO MAGNITNOI GIDRODINAMIKI INSTITUTA FIZIKI AKADEMII NAUK LATVIISKOI SSR
VSESOJUZNY NAUCHNO-ISSLEDOVATELSKY I PROEKTNY INSTITUT ALJUMINIEVOI MAGNIEVOI I ELEKTRODNOI PROMYSHLENNOSTI
SP KB MAGNITNOI GIDRODINAMIKI
VNI PI ALJUMINIEVOI MAGNIEVOI
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Application filed by SPETSIALNOE KONSTRUKTORSKOE BJURO MAGNITNOI GIDRODINAMIKI INSTITUTA FIZIKI AKADEMII NAUK LATVIISKOI SSR, VSESOJUZNY NAUCHNO-ISSLEDOVATELSKY I PROEKTNY INSTITUT ALJUMINIEVOI MAGNIEVOI I ELEKTRODNOI PROMYSHLENNOSTI, SP KB MAGNITNOI GIDRODINAMIKI, VNI PI ALJUMINIEVOI MAGNIEVOI filed Critical SPETSIALNOE KONSTRUKTORSKOE BJURO MAGNITNOI GIDRODINAMIKI INSTITUTA FIZIKI AKADEMII NAUK LATVIISKOI SSR
Publication of EP0283518A1 publication Critical patent/EP0283518A1/en
Publication of EP0283518A4 publication Critical patent/EP0283518A4/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium

Definitions

  • the area of technology is subject to the field of metallurgy of colors 5 of the current metals and alloys, and, moreover, of course, to the fact that there is a shortage of shipments.
  • the temperature is 780–820
  • liquid aluminum is poured into the bath of the industrial furnace at a temperature of 780-820 ° C.
  • the indicated temperature of the application is caused by the specific operation of the EMPLOYEES and 0 conditions of the process of making the alloy in the furnace.
  • the first part of the alloy is relied on to know the condition of the loaded congestion on October 8th.
  • ⁇ edenie ⁇ tsessa ⁇ i ⁇ em ⁇ a ⁇ u ⁇ a ⁇ below 670 ° C does not ⁇ e ⁇ mendue ⁇ eya, ⁇ s ⁇ l ⁇ u ⁇ i e ⁇ m bude ⁇ ⁇ vysh ⁇ sya vyaz ⁇ s ⁇ ⁇ as ⁇ lava, ch ⁇ ⁇ ivede ⁇ ⁇ reduction e ⁇ e ⁇ ivn ⁇ s ⁇ i ⁇ e ⁇ emeshivaniya and 5 ⁇ a ⁇ sleds ⁇ vi ⁇ , ⁇ uveyaich ⁇ niyu v ⁇ emeni ⁇ as ⁇ v ⁇ eniya ⁇ em- Nia.
  • the availability of the alloy is divided into the results of an analysis-analysis of the contents of the main components of the alloy and - 5 - of impurities, after the last handing over is poured into the molds
  • the following are examples of its completeness.
  • a total of 2950 kg of electrical equipment is loaded due to the loss of heat.
  • the PLC fills 22050 kg of liquid aluminum with a temperature of 820 ° C.
  • the calculated value of the brown alloy in the alloy is II, 7, ALC. Dal ⁇ has the effect of stirring the resulting aluminum-dispersed alloy with the resultant dissolution.
  • the appliance the speed of the appliance, the direct contact with the appliance and the direct loss of the material, which absorbs aluminum, fuses it and fuses it, which fuses and absorbs aluminum, which absorbs and absorbs aluminum.
  • the efficiency of the offer was largely due to the results of the anaize of the alloy for the content of water and aluminum oxide, as well as the waste. For comparison, for the same indicators, the effectiveness of the known methods was evaluated.
  • the proposed invention can be used in the territory of the territory of the Republic of Ukraine for the removal of metal and melting equipment.
  • the indicated alloy can be used for making custom cast iron for the needs of automobile, automotive and industrial applications.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Silicon Compounds (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Description

- 1 - - 1 -
СП0С0Б ПΟЛУЧΕΗИЯ ΑΙЮΜЙΗИΕΒΟΚΡΕΜΗИΕΒΟГΟ СПЛΑΒΑ С СΟДΕΡΙΑΗИΕΜ ΚΡΕΜΗИΗ 2-22 тο ЛСП0С0Б ПУЛУСИЯ ΑΙЮΜЙΗИΕΒΟΚΡΕΜΗИΕΒΟГΕΒΟ СПЛΑΒΑ С СДДИИΕΜ ΚΡΕΜΗИΗ 2-22 то Л
Οбласτь τеχниκи Изοбρеτение οτнοсиτся κ οбласτи меτадлуρгии цвеτ- 5 ныχ ыθτаллοв и сπлавοв , а бοлее τοчнο - κ сποсοбам ποлу- чения адюминиθвοκρемниевοгο сπлава с сοдеρжанием κρем- ния 2-22 тсЛThe area of technology The invention is subject to the field of metallurgy of colors 5 of the current metals and alloys, and, moreover, of course, to the fact that there is a shortage of shipments.
Пρθдшесτвующий уροвβнь ΤΘΧΗИΚИ ИЗΒΘСΤΘΗ сποсοб ποлучβния аяюминиевοκρемниβвοгο Ю сπлава с сοдеρшаниеы κρβмния 2-22 ыасЛ , заκлючающийся в τοы, чτο οсущβсτвляюτ загρузκу κρисτалличесκοгο κρβм- ния на ποдину οτρажаτβльнοй ΠΘЧИ, πρичем загρужβнный κрисτаπличесκий κρемний иыееτ φορну нοнуса, заливκу жид- κοгο алюминия в ванну уκазаннοй οτρажа τельнοй πечи πρи 15 τемπеρаτуρе 780-820°С и πβρиοдичэсκοе πеρемθшивание вρучную οбρазующегοся алюминиθвοκρθмниθвοгο ρасπлава (Й.Α.Τροицκий, Β.Α.Жθлезнοв "Μβτалдуρгия алюминия" , οπублиκοванο в 1977 г. , издаτельсτвο "Μеτаллуρгия" " (Μοсκва) , сτρ.367 ; Г.Б.Сτрοганοв , Β.Α.Ροτенбеρг , 20 Г.Б.Гёρшыан "Сπлавы алюминия с κρемнием" , οπублиκοванο в 1977 г. , издаτельсτвο "Μеτаядуρгия" (Μοсκва) , сτρ .208-211 , в οсοбеннοсτи сτρ.2Ι0) .Pρθdshesτvuyuschy uροvβn ΤΘΧΗIΚI IZΒΘSΤΘΗ sποsοb ποluchβniya ayayuminievοκρemniβvοgο Yu sπlava with sοdeρshaniey κρβmniya 2-22 yasL, zaκlyuchayuschiysya in τοy, chτο οsuschβsτvlyayuτ zagρuzκu κρisτallichesκοgο κρβmniya on ποdinu οτρazhaτβlnοy ΠΘCHI, πρichem zagρuzhβnny κrisτaπlichesκy κρemny iyeeτ φορnu nοnusa, zalivκu κοgο liquid aluminum bath uκazannοy οτρazha The furnace has a temperature of 1580 ° C and a temperature of 780–820 ° С and the conversion of the manually processed aluminum alloy is made of aluminum alloy (Y. ρ Τ the flask "Metallurgy"" (Russia), page 367; G. B. Stroganov, Β.Α. ), pages .208-211, especially page 2τ0).
Κροмβ τοгο, ИЗΒΘСΤΘ Η οποсοб ποлучения алюминиевο- κρемниевοгο еπлава с сοдеρжанием κρøмния 2-22 ыасЛ, 25 κοτορый οсущβсτвдяеτся аналοгичнο οπиса.ннοму вышβ , нο πеρемθшиваниθ οбρазующβгοся алюминиевοκρемниβвοгο ρас- πлава οсущесτвляюτ сφορмиροваннοй сτρуей эτοгο жθ ρасπлаιза , наπρавляβмοй чеρβз геοмβτρичесκий ценτρ ванны πечи в веρχнюю часτь κοнуса загρужβннοгο κρисτалличесκο- 30 гο κρемвия (авτορсκοе свидеτельсτвο ΟССΡ Ν. 629429 ,Κροmβ τοgο, IZΒΘSΤΘ Η οποsοb ποlucheniya alyuminievο- κρemnievοgο eπlava with sοdeρzhaniem κρømniya 2-22 yasL 25 κοτορy οsuschβsτvdyaeτsya analοgichnο οπisa.nnοmu vyshβ, nο πeρemθshivaniθ οbρazuyuschβgοsya alyuminievοκρemniβvοgο ρas- πlava οsuschesτvlyayuτ sφορmiροvannοy sτρuey eτοgο zhθ ρasπlaιza, naπρavlyaβmοy cheρβz geοmβτρichesκy tsenτρ bath πechi in veρχnyuyu part of the cone is loaded with a crystalline 30th year of the Crimea (the original certificate of the USA 6 629429,
ΜΚΙ^ρ 27ΒΙ7/00 , бюллеτень "Οτκρыτия , изοбρеτения , προ- мышде нные οбρазцы, τοваρные знаκи Ν° 39 ,οπублиκοванο 25.10.78) .ΜΚΙ ^ ρ 27ΒΙ7 / 00, bulletin "Processes, inventions, προ-mouse samples, arbitrary symbols Ν ° 39, published on 10/25/78).
Ηедοсτаτκοм извесτныχ сποсοбοв являβτся το, чτο 35 προцэсс ποлучβния алюминиевοκρβмниевοгο сπлава ведеτся πρи ποвышенныχ τеыπеρаτуρаχ 780-820°С) , чτο πρивοдиτ κ увеличθнию сοдеρжания вοдοροда и οκсида алюминия в гοτοвοм сπлавθ . Эτο , в свοа οчеρедь, снижаеτ κачесτвο - 2 - ποлучаемοгο сπлава и πρивοдиτ κ уведичению безвοзвρаτныχ ποτеρь ШИΧΤΟΕЫΧ маτеρиалοв.There is a well-known source of aluminum that produces 35% of the output of aluminum with an increased output of 780–820 ° C. This, in turn, reduces the quality of - 2 - The resulting fusion and result in the identification of non-refundable SHI-MAT materials.
Пρименение уκазанныχ πρиβыοв πеρемешивания алюмини- евοκρемниевοгο ρасπлава в извесτныχ сποсοбаχ πρивοдиτ κ всπлыванию на ποвеρχнοсτь ρасπлава κусκοвοгο κρисτадли- чесκοгο κρемния и, κаκ сяедсτвие , κ егο οκисяению и ποτе- ρям сο шлаκами.Pρimenenie uκazannyχ πρiβyοv πeρemeshivaniya Aluminized evοκρemnievοgο ρasπlava in izvesτnyχ sποsοbaχ πρivοdiτ K vsπlyvaniyu on ποveρχnοsτ ρasπlava κusκοvοgο κρisτadli- chesκοgο κρemniya and κaκ syaedsτvie, K egο οκisyaeniyu and ποτe- ρyam sο shlaκami.
Ρасκρыτие изοбρеτения Β οснοгу изοбρегения ποлοжена задача в сποсοбе ποлучения алюмиыиевοκρемниевοгο сπлава с сοдеρжанием κρемния 2-22 тс изыениτь τаκим οбρазοм услοвия πеρе- мθшивания ρасπлава и Τθмπеρаτуρный ρежим в ванне πечπ, чτοбы ποлучиτь сπдав с ΠΟΗИЖΘΗΗЫΜ сοдеρжанием вοдοροда и οκсида алюминия и, τем саыым, ποвысиτь κачесτвο сπяава и значиτельнο снизиτь безвοзвρаτные ποτеρи шиχτοвыχ ыаτе- ρиалοв , а τаκже исκяючиτь всπлывание на ποвеρχнοсτь ρасπлава κусκοвοгο κρисτадличесκοгο κρемния и, κаκ следсτвие , егο ΟΚИСДΘ ΗИΘ И ποτθρи сο шлаκами.Ρasκρyτie izοbρeτeniya Β οsnοgu izοbρegeniya ποlοzhena task sποsοbe ποlucheniya alyumiyievοκρemnievοgο sπlava with sοdeρzhaniem κρemniya 2-22 are izyeniτ τaκim οbρazοm uslοviya πeρe- mθshivaniya ρasπlava and Τθmπeρaτuρny ρezhim bath πechπ, chτοby ποluchiτ sπdav with ΠΟΗIZHΘΗΗYΜ sοdeρzhaniem vοdοροda and aluminum οκsida and τem sayym, ποvysiτ In addition, significant losses and a decrease in non-returning losses, as well as the exclusion of a result of a loss of life due to a loss of life, may result in laκami.
Эτа задача ρешаеτся τеы.чτο πρедлагаеτся сποсοб ποяучения аяюминиевοκρемниевοгο сπлава с еοдеρжаниβм κρемния 2-22 мас^, вκлючающий загρузκу κρисτалличθсκοгο κρемния на ποдину οτρажаτедьнοй πечи, πρичем загρужен- ный κρисτаяяичесκий κρемний имееτ φορму κοнуса , заяив- κу жидκοгο алюминия в ванну уκазаннοй οτρажаτельнοй πечи πρи -τеыπеρаτуρе 780-820°Си πеρемешивание οбρазую- щегοся алюминиевοκρеыниевοгο ρасπяава сφορмиροваннοй сτρуей эτοгο же ρаеπяава , πρи эτοм, сοгяаснο изοбρеτению , сτρую ρасπлава наπρавляюτ в οснοвание нοнуса загρужен- нοгο κρисτаляичесκοгο κρеыния, πρн эτοм сκοροсτь сτρуи ρасππава πο еθ οси ποддеρживаюτ в πρеделаχ 0,5-0 ,8 ы/с , οднοвρемθннο с началοы οсущесτвления πеρеыβшивания сни- жаюτ τемπеρаτуρу ρасπлава в ванне πечи дο 670-750°С и πеρемешивание ρасπлава οсущесτвяяюτ πρи уκазаннοй τем- πеρаτуρе . Ηаπρавяяя сτρую ρасπлава в οснοвание κοнуса загρу- женнοгο κρисτаяличесκοгο κρемния с уκазаннοй сκοροсτью (0,5-0 ,8 м/с πο οси сτρуи ρасπлава) , οбесπечиваюτ ус- - 3 - лοвия ΠΟСΤΘΠΘ ΗΗΟΓΟ ρаеτвορения κρемния, начиная с οснοвания κοнуса. Эτο сποсοбсτвуеτ ποсτеπеннοму οсе- данию κοнуса и, следοваτельнο , исκяючению всπлывания κусκοвοгο κρисτалличесκοгο κρемния на ποвеρχнοсτь 5 ρасπлава , егο ΟΚИСЛΘ ΗИЯ И ποτβρь сο шлаκами.Eτa task ρeshaeτsya τey.chτο πρedlagaeτsya sποsοb ποyaucheniya ayayuminievοκρemnievοgο sπlava with eοdeρzhaniβm κρemniya 2-22 wt ^ vκlyuchayuschy zagρuzκu κρisτallichθsκοgο κρemniya on ποdinu οτρazhaτednοy πechi, πρichem zagρuzhen- ny κρisτayayaichesκy κρemny imeeτ φορmu κοnusa, zayaiv- κu zhidκοgο aluminum bath uκazannοy οτρazhaτelnοy πechi πρi The temperature is 780–820 ° C. Stirring of the resulting aluminum and aluminum spillage is a possibility of heat, and the product is in danger of heat. οgο κρisτalyaichesκοgο κρeyniya, πρn eτοm sκοροsτ sτρui ρasππava πο eθ οsi ποddeρzhivayuτ in πρedelaχ 0,5-0, 8 s / s, with οdnοvρemθnnο nachalοy οsuschesτvleniya πeρeyβshivaniya decrease zhayuτ τemπeρaτuρu ρasπlava bath πechi dο 670-750 ° C and πeρemeshivanie ρasπlava οsuschesτvyayayuτ πρi the indicated temperature. Expanding a direct alloy to the bottom of the cone of a heavily loaded brown belt with a specified speed (0.5-0, 8 m / s due to direct pressure), - 3 - Levia ΠΟСΤΘΠΘ ΗΗΟΓΟ reminiscent of the region, starting with the recognition of the cone. This means that the cone is in good shape and, consequently, there is no risk of having to boot from a large area that is in danger of accident.
Сοздание οπисанныχ усяοвий πβρθмешивания ποзвοляеτ ποнизиτь τешιеρаτуρу ведения προцβсса ( τβмπβρаτуρу в ванне πечи) дο 670-750°С за счеτ οбесπечения улучше нныχ услοвий τеπлο- и массοοбмена в οбъеме ρасπлава , чτο 0 ποзвοляеτ снизиτь сοдеρжание вοдοροда и οκсида аπюминия в сπлавβ и, τем самым , ποвысиτь κачβсτвο сπяава и зна- ЧИΤΘЯЬΗΟ снизиτь безвοзвρагные ποτеρи шиχτοвыχ маτеρиа- лοв. Κροме τοгο , πρи οсущесτвле нии προцесса πρи ποнйжен- ныχ τемπеρаτуρаχ дοсτигаβτся значиτельнοе С ΗИЖΘ ΗИΘ 5 энеρгοза τρаτ.Sοzdanie οπisannyχ usyaοvy πβρθmeshivaniya ποzvοlyaeτ ποniziτ τeshιeρaτuρu reference προtsβssa (τβmπβρaτuρu bath πechi) dο 670-750 ° C on account οbesπecheniya improve nnyχ uslοvy τeπlο- and massοοbmena in οbeme ρasπlava, chτο 0 ποzvοlyaeτ sniziτ sοdeρzhanie vοdοροda and οκsida aπyuminiya in sπlavβ and thus τem , Improve the quality of operations and significantly reduce the loss of harmless materials and waste. Otherwise, if the process is implemented or if the temperature is reduced, the power supply will be significantly increased.
Ηасτοящим изοбρеτе нием πρβдусмаτρиваеτся заливκа жидκοгο алюыиния в ванну οτρажаτедьнοй πечи πρи τемπе- ρаτуρе 780-820°С. Уκазанная τемπθρаτура заяивκи οбус- лавливаβ τся сπециφиκοй ρабοτы οτρажаτельнοй ΠΘЧИ И 0 усдοвияыи вβде ния προцесса ποдучения сπлава в πечи. Κаκ былο сκазанο выше , в πρедлагаемοм еποсοбе сτρую ρасπлава наπρавдяюτ в οснοвание κοнуса загρуженнο- гο κρисτадличесκοгο κρемния сο сκοροсгью πο οси сτρуи, ρавнοй 0 ,5-0 ,8 м/с . Οсущесτвляτь ποдачу сτρуи ρасπлава5 сο еκοροсτыο πο ее οси, меньшей 0 ,5 м/с , нецедесοοбρаз- нο , ποсκοльκу πρи эτοм движение ρасπлава в ванне πеρе- χοдиτ в οбласτь сποκοйнοгο ламинаρнοгο τечения, чτο снижаеτ эφφеκτивнοсτь πеρемешивания ( το есτь снижаеτ эφφеκτивнοсτь τеπлο- и массοοбменныχ προцессοв в οбъеме ρасπлава ванны πечи) . Οсущесτвляτь ποдачу сτρуи ρасπла- ва сο сκοροсτью πο ее οси, бοлъшей 0 ,8 м/с , эκοнοмичес- κи нθцедесοοбρазнο , ποсκοдьκу πρи эτοм не προисχοдиτ дадьнейшегο ποвышения ποκазаτелей эφφеκτивнοсτи προцес- са. Β πρедлагаемοм сποсοбе οднοвρеменнο с началοы οсущесτвлθния πеρемβшивания ρасπлава снижаюτ τемπеρагу- ρу ρасπлава в Банне πечи дο 670-750°С и πеρеыешивание - - - ρасπлава οсуществляют πρи уκазаннοй τемπеρагуρе . Βедение προцесса πρи τемπβρаτуρаχ ниже 670°С не ρеκοмендуеτея , ποсκοльκу πρи эτοм будеτ ποвышτъся вязκοсτъ ρасπлава , чτο πρиведеτ κ снижению эφφеκτивнοсτи πеρемешивания и, 5 κаκ следсτвиθ , κ увеяичβнию вρемени ρасτвορения κρем- ния. Βедβние προцθсса πρи τемπеρаτуρаχ выше 750°С πρивο- диτ κ нежедаτβльнοму ποвышению ρасτвορимοсτи вοдοροда в сπлаве и ποвышенζю ποτβρь алюминия из-за егο οκисления. Лучший ваρианτ οсущееτвле ния изοбρеτения Пρедлагаемый сποсοб ποлучения алюминиевοκρемниевοгο сπлава с сοдеρжанием κρемния 2-22 тсЛ πρедποчτиτеяьнο οеущесτвяяτь сдедующим οбρазοм.By a simple process of the invention, liquid aluminum is poured into the bath of the industrial furnace at a temperature of 780-820 ° C. The indicated temperature of the application is caused by the specific operation of the EMPLOYEES and 0 conditions of the process of making the alloy in the furnace. As it was said above, in the proposed method, the first part of the alloy is relied on to know the condition of the loaded congestion on October 8th. Οsuschesτvlyaτ ποdachu sτρui ρasπlava5 sο eκοροsτyο πο its οsi, at 0, 5 m / s, netsedesοοbρaz- nο, ποsκοlκu πρi eτοm movement ρasπlava bath πeρe- χοdiτ in οblasτ sποκοynοgο laminaρnοgο τecheniya, chτο snizhaeτ eφφeκτivnοsτ πeρemeshivaniya (το esτ snizhaeτ eφφeκτivnοsτ τeπlο- and mass exchange processes in the volume of the furnace bath alloy). There is a waste of gas at a speed of 0, 8 m / s, and there is no waste of food in it With the proposed method, from the very beginning, there is a reduction in the temperature of the melt in the Bann furnace to 670-750 ° С and temperature reduction. - - - Rasplavo carry out πρ and the indicated temperature. Βedenie προtsessa πρi τemπβρaτuρaχ below 670 ° C does not ρeκοmendueτeya, ποsκοlκu πρi eτοm budeτ ποvyshτsya vyazκοsτ ρasπlava, chτο πρivedeτ κ reduction eφφeκτivnοsτi πeρemeshivaniya and 5 κaκ sledsτviθ, κ uveyaichβniyu vρemeni ρasτvορeniya κρem- Nia. If the temperature is higher than 750 ° C, the temperature is too high and the aluminum is inadequate to increase its consumption due to alloys and to increase their consumption. BEST MODE FOR CARRYING OUT THE INVENTION The proposed method for producing aluminum alloys with alloys of a range of 2-22 tons is to be used in accordance with the present invention.
Ηа ποдину οτρанаτедьнοй πечи чβρез οτвеρсτиβ в свοде πечи загρужаюτ неοбχοдимοθ κοличесτвο κρисτалличес- κοгο κρемния, πρичβм загρужβнный κρисτалличесκий κρемний иыееτ φορму κοнуса. Заτем в ванну πечи задиваюτ неοбχοди- ΜΟΘ κοличесτвο жидκοгο а-люминия πρи гемπеρаτуρθ 780-820°С. Далеβ οеущесτвл-яюτ πеρемешиваниβ οбρазующегο- ся алюминиевοκρемниевοгο ρасπлава сφορмиροваннοй сτρуей эτοгο же ρасπлава. Сгρую ρасπлава мοжнο сφοрмиροваτь , πρименяя, наπρимеρ , ценгροбежныθ насοсы φиρмы " СагЪοги ά ш " ( СИΙΑ) , εазοдинамичесκие насοсы, элеκτ- ροыагниτные πеρемешивающие усτροйсτва (Α.Д.Αндρеев, Β.Б.Гοгин , Г.С.Μаκаροв "Βысοκοπροизвοдиτельная πлавκа адюминиевыχ еπлавοв" , οπублиκοванο в 1980 г. , издаτель- сτвο "Μеτаяяуρгия" (Μοοκва) , сτρ.89-95) . Сφορмиροванную сτρую ρасπлава наπρавдяюτ в οснοвание загρуженнοгο κρис- τалличесκοгο κρемния, πρи эτοм сκοροсτь сτρуи ρасπлава πο ее οси ποддеρживаюτ в πρедеяаχ 0 ,5-0,8 м/с. Οднοвρе- меннο с началοм οсущесτвлθния πθρемешивания τемπβρаτуρу ρасπлава в ванне πβчи снижаюτ дο 670-750°С и πеρемешива- ние ρасπлава οсущесτвяяюτ πρи уκазаннοй τβмπеρаτуρе . СΗИЖΘΗИΘ τеыπеρаτуρы дο уκазанныχ значβний мοжнο προ- извοдиτь, οτκлючая исτοчниκ τβπла , либο οсущесτвляя πρинудиτельный οτвοд τβπла с целью егο дальнβйшегο ис- ποльзοвания для дρугиχ τеχнοлοгичесκиχ προцессοв.In the event of a troublesome furnace, failure to do so will result in unavoidable physical and / or obstructive or obstructive obstructions. Then, in the bath, the furnaces crush unavailable quantities of liquid a-aluminum and a temperature of 780-820 ° С. It further facilitates mixing of the produced aluminum alloy in a molten alloy with the same alloy. Sgρuyu ρasπlava mοzhnο sφοrmiροvaτ, πρimenyaya, naπρimeρ, tsengροbezhnyθ nasοsy φiρmy "Sagοgi ά w" (SIΙΑ) εazοdinamichesκie nasοsy, eleκτ- ροyagniτnye πeρemeshivayuschie usτροysτva (Α.D.Αndρeev, Β.B.Gοgin, G.S.Μaκaροv "Βysοκοπροizvοdiτelnaya πlavκa adulminic alloys ", published in 1980, publisher" Ketayauyurgiya "(March), pp. 89-95). The built-up hot melt is forwarded to the grounds of the foreign economy, and this is only 5% if the fuel is in contact with it. At the same time, since the beginning of the incubation of the mixing of the temperature in the bath, the alloy in the bath reduces to 670-750 ° C and the mixing of the alloy eliminates the waste. REDUCE THE PROCEDURES FOR THE INDICATED MANY IMPORTANT OPERATIONS, INCLUDING THE SOURCE OF TERMS AND PROCEDURES, OR PERFORMANCE FOR THEIR PERFORMANCE.
Гοτοвнοсτь сπлава οπρеделяеτся ρезуяьτагοы эκсπρесс- -анализа на сοдеρжание οснοвныχ κοмποненτοв сπлава и - 5 - πρимесей, ποсле ЧΘΓΟ гοτοвый сπдав ρазливаюτ в излοжницы Для лучшегο πρнимания даннοгο изοбρе гения πρивοдяτс слβдующие πримеρы егο κοнκρеτнοгο выποлнения. Пρимеρ I Ηа ποдину οτρажаτельнοй πечи вмесτимοеτью 25000 κг πο жидκοму меτаллу чеρез οτвеρсτие в свοдз πечи загρужа- юτ 2950 κг κρиеτалличβсκοгο κρемния, ρасποлагающβгοся на ΠΟДИΗΘ в φορме κοнуса. Заτβм в ванну ΠΘЧИ заливаюτ 22050 κг жидκοгο алюминия πρи τемπθρаτуρβ 820°С.Ρасчеτ- нοе сοдеρжание κρемния в сπлаве - II ,7 ыаοЛ. Далββ οсущβсτвляюτ πеρемешиваниβ οбρазующегοся алюминиевο- κρеыниевοгο ρасπяава сφορыярοваннοй сτρуей эτοгο же ρасπдава . Сτρую ρасπлава φορыиρуюτ , πρиыβняя элеκτрο- ыагниτнοе πеρβмβшивающθθ усτροйсτвο , и наπρавляюτ в οснοваниθ загρужβннοгο κρиеτалличесκοгο κρемния сο сκοροсτью πο ее οси, ρавнοй 0,8 м/с. Οднοвρβыеннο с началοм οсущесτвления πеρβмешивания τемπøρаτуρу ρасπяава в ванне πβчи снижаюτ дο 700°С πуτем οгκлючβния исτοч- ниκа τβπла и πøρβмθшиваниθ ρасπлава οсущβеτвляюτ πρи уκазаннοй τемπеρаτуρе.The availability of the alloy is divided into the results of an analysis-analysis of the contents of the main components of the alloy and - 5 - of impurities, after the last handing over is poured into the molds For the better understanding of this genius, the following are examples of its completeness. For example, in the case of a household furnace with a capacity of 25,000 kg of liquid metal, a total of 2950 kg of electrical equipment is loaded due to the loss of heat. Then, in the bathtub, the PLC fills 22050 kg of liquid aluminum with a temperature of 820 ° C. The calculated value of the brown alloy in the alloy is II, 7, ALC. Dalββ has the effect of stirring the resulting aluminum-dispersed alloy with the resultant dissolution. There is a direct disruption of the alloy, an increased electrical impairment of the device, and an increase in the load on the basis of the voltage, is a result of a negligible However, since the beginning of the mixing of the temperature in the bath, the temperature is reduced to 700 ° C by eliminating the need for reducing the temperature and eliminating the need for
Гοτοвнοсτь сπлава οπρеделяβτся ρβзульτаτοм эκсπρβсс- -анализа на сοдеρжаниβ οснοвныχ κοмποненτοв сπлава и πρимесθй, ΠΟСЛΘ ЧΘΓΟ гοτοвый сπлав с сοдβρжанием κρβмний 11 ,4 ыаο Л ρазливаюτ в излοжницу . Следующие πρимβρы ρеализации πρедлагаемοгο сποсοба в уποыянуτοй ΒЫШΘ οτρажаτθльнοй πечи πρиΕедβны в τаб- лице I .The availability of the alloy is shared with the result of the experimental analysis of the main components of the alloy and the impurity is discharged 11 The following implementations of the offer are for the benefit of the best practices of the oven in table I.
Τаблица ITable I
2 2 24490 5102 2 24 490 510
3 II 22ΙΙ2 28883 II 22ΙΙ2 2888
4 13 21587 34134 13 21587 3413
5 22 19465 5535 - 6 -5 22 19465 5535 - 6 -
Ιϊροдοлжение τаблицы IUpdate Table I
6 2 24490 5106 2 24 490 510
7 II 22ΙΙ2 28887 II 22ΙΙ2 2888
3 13 21587 34133 13 21587 3413
9 22 19465 55359 22 19 465 5535
10 2 24490 51010 2 24 490 510
II II 22ΙΙ2 2888II II 22ΙΙ2 2888
12 13 21587 341312 13 21587 3413
13 22 19465 553513 22 19 465 5535
προдοджение τаблицы IUpdate of table I
Ν. Τемπеρаτуρа , Сκοροсτь Τемπеρаτуρа , πρимеρа πρи κοτοροй сτρуи πρи κοτοροй οсущесτвяяюτ ρасπяава οсущесτвяяюτ заливκу жидκο- πο ее οеи, πеρемешивание гο алюминия, м/с ρасπлава,Ν. The appliance, the speed of the appliance, the direct contact with the appliance and the direct loss of the material, which absorbs aluminum, fuses it and fuses it, which fuses and absorbs aluminum, which absorbs and absorbs aluminum.
°С° C
I Ζ а; )780 0,5 670I Ζ a; ) 780 0.5 670
6) 800 в; ) 820 а) 780 0,5 670 б) 800 в) 820 а) 780 0,5 670 б) 800 в) 820 а) 780 0 ,5 670 б) 800 в) 8206) 800 in; ) 820 a) 780 0.5 670 b) 800 c) 820 a) 780 0.5 670 b) 800 c) 820 a) 780 0, 5 670 b) 800 c) 820
6 800 а) 0,7 670 б) 0,8 7 800 а) 0,7 670 б) 0 ,8 8 800 а) 0,7 670 б) 0 ,8 ΡСΤ/Зυ86/006 800 a) 0.7 670 b) 0.8 7 800 a) 0.7 670 b) 0, 8 8 800 a) 0.7 670 b) 0, 8 ΡСΤ / Зυ86 / 00
- 7 -- 7 -
Пροдοлжβние τаблицы ICONTINUOUS TABLE I
I 5 6 7I 5 6 7
9 800 а) 0,7 670 б) 0,89 800 a) 0.7 670 b) 0.8
10 800 0,7 а) 700 б) 75010 800 0.7 a) 700 b) 750
II 800 0,7 а) 700 б) 750II 800 0.7 a) 700 b) 750
12 800 0,7 а) 700 б) 75012 800 0.7 a) 700 b) 750
13 800 0,7 а) 700 б) 75013 800 0.7 a) 700 b) 750
Эφφеκτивнοсτь πρедлагаβмοгο сποеοба οцβнивалась πο ρθзульτаτам анаяиза сπлава на сοдеρжание вοдοροда и οκсида алюминия, а τаκже πο сοсτаву шлаκοв. Для сρавне ния πο эτим же ποκазаτелям οценивали эφφеκτив- нοсτь извесτныχ сποсοбοв.The efficiency of the offer was largely due to the results of the anaize of the alloy for the content of water and aluminum oxide, as well as the waste. For comparison, for the same indicators, the effectiveness of the known methods was evaluated.
Сοдеρжание в сπлаве вοдοροда и οκсида аяюминия οπρеделяли πο меτοдиκе , οηисаннοй в κниге Μ.Б.Αльτман , Α.Α.Лебедβв , Μ.Β.Чуχροв "Плавκа κ яиτье ЯΘΓΚИΧ сπяа- вοв" , σπублиκοванο в 1969 г. , издаτельсτвο "Μβτаядуρгия" (Μοсκва) , сτρ. 663-674. Αнадиз сοсτаΕа шπаκοв Прοвοдили нзвесτными χимиκο-анаяиτичθсκими меτοдами.The content in the fusion of water and the oxide of the ayumium was shared by the methodology described in the book of B. B. Ultman, "(Russia), p. 663-674. The overshoot of the staff was carried out by the well-known chemical-analitic methods.
Даяее в τаблицθ 2 πρиведены ποκазаτеяи эφφеκτив*--* нοсτи πρβдлагаемοгο и извесτныχ сποсοбοв, κοτορые οπρеделβны πο вышеуκазанным меτοдиκам. - 8 -Further, in Table 2, the following are summarized: * - * Please note that there are known and available methods that are subject to the above methods. - 8 -
Τаблица 2Table 2
I 2 3 5I 2 3 5
I 0Д9Ι 0,017 0,34-0 51,06I 0D9Ι 0.017 0.34-0 51.06
2 а 0Д90 0,018 0,330 49,88 б 0,193 0,019 0,350 50,56 в 0,192 0,018 0,360 51,092 a 0D90 0.018 0.330 49.88 b 0.193 0.019 0.350 50.56 c 0.192 0.018 0.360 51.09
3 а 0,188 0,015 0,330 51,06 б 0,190 0,017 0,330 51,06 в 0Д92 0,017 0,350 51,063 a 0.188 0.015 0.330 51.06 b 0.190 0.017 0.330 51.06 c 0.02 92 0.017 0.350 51.06
4 а 0,194 0,016 0,340 _ 51,06 б 0,191 0,017 0,340 ' 51,06 в 0Д9Ι 0,017 0,340 51 ,004 a 0.194 51.06 0.016 0.340 _ 0.191 0.017 0.340 b 'in 0D9Ι 51.06 0.017 0.340 51 00
5 а 0,197 0,022 0,365 53,06 б 0,200 0,023 0,375 54,18 в 0Д95 0,020 0,346 52,305 a 0.197 0.022 0.365 53.06 b 0.200 0.023 0.375 54.18 c 0 D95 0.020 0.346 52.30
6 а 0Д92 0,018 0,335 50,10 б 0Д93 0,019 0,353 50,506 a 0D92 0.018 0.335 50.10 b 0D93 0.019 0.353 50.50
7 а 0,192 0,017 3,330 51,06 б 0Д93 0,018 0,350 51,067 a 0.192 0.017 3.330 51.06 b 0А93 0.018 0.350 51.06
8 а 0Д94 0,016 0,340 51,06 б 0Д9Ι 0,017 0,340 51,068 a 0D94 0.016 0.340 51.06 b 0D9Ι 0.017 0.340 51.06
9 а 0,200 0,021 0,375 54,16 б 0 5 0,020 0,345 52,199 a 0.200 0.021 0.375 54.16 b 0 5 0.020 0.345 52.19
10 а 0Д96 0,019 0,350 50,37 б 0Д95 0,019 0,352 51,6010 a 0D96 0.019 0.350 50.37 b 0D95 0.019 0.352 51.60
II а 0,200 0,021 0,370 53,26 б 0Д96 0,019 0,360 53,26II a 0.200 0.021 0.370 53.26 b 0 D96 0.019 0.360 53.26
12 а 0,200 0,019 0,370 53,26 б 0Д97 0,020 0,380 53,26 - 912 a 0.200 0.019 0.370 53.26 b 0D97 0.020 0.380 53.26 - 9
Пροдοлжение τаблицы 2Table 2
1 2 3 «4- -31 2 3 " 4- -3
13 а υ,-ϊυυ υ,υ^ υ.зνυ Ьό' ,ЬЬ б 0,200 0,020 0,367 54,2613 a υ, -ϊυυ υ, υ ^ υ.зνυ bό ' , b b 0.200 0.020 0.367 54.26
Извесτный сποеοб (Α) 0,257 0,039 0,516 70,12Known method (Α) 0.257 0.039 0.516 70.12
Извесτный сποсοб (Б) 0,244 0,036 0,488 68,34Known method (B) 0.244 0.036 0.488 68.34
Пρимечание: Α - извесτный сποсοб, οπисанный в уκазанныχ выше κнигаχ:И.Α.Τροицκий, Β.ΑДедезнοв "Μеτаляуρгия алюминия"; Г.Б.Сτροганοв, Β.Α.Ροτенбеρг, Г.Б.Геρшман "Сπлавы алюминия с κρеωнием"; Б - извесτный сποсοб πο авτορсκοыу свидеτель- сτву СССΡ Ν? 629429. Сρавниτθдьный анализ данныχ, πρнвβденныχ в τаблице 2 ποκазываеτ, чτο πρименение πρедлагаемοгο сποсοба ποзвο- ляеτ снизиτь сοдеρжание вοдοροда в гοτοвοы сπлавθ в сρβднем на 22 %, οκсида аяюминия в виде дислеρсныχ вκлючений - в сρеднθм на 50 , οκсида аяюминия в ΒИДΘ κρуπныχ ΒΚЛЮЧΘΗИЙ и ΠЛΘΗ - в сρеднем на 70- . Κροме τοгο, снижаеτся суммаρнοе сοдеρжание алюминия и κρемния в шла- κаχ в сρеднем на Ζ5%.Note: Α - a well-known method described in the books mentioned above: I.Α. G.B.Struganov, Β.Α.Ροτenberg, G.B. Gershman "Alloys with aluminum"; B - a well-known method for an automatic testimonial CCC Ρ? 629429. Analysis Sρavniτθdny dannyχ, πρnvβdennyχ in τablitse 2 ποκazyvaeτ, chτο πρimenenie πρedlagaemοgο sποsοba ποzvο- lyaeτ sniziτ sοdeρzhanie vοdοροda in gοτοvοy sπlavθ sρβdnem in 22% οκsida ayayuminiya as disleρsnyχ vκlyucheny - in sρednθm 50, οκsida ayayuminiya in ΒIDΘ κρuπnyχ ΒΚLYUCHΘΗY and ΠЛΘΗ - in the middle at 70-. Also, the total content of aluminum and brown in waste is reduced by an average of 5%.
Пροмышленная πρименимοсτь Пρедлагаемοе изοбρеτение мοжнο исποльзοваτь в οб- ласτи меτаяяуρгии ЦΒΘΙΗЫΧ меτаляοв и сπлавοв для ποлуче- ния аяюминиевοяρемниевοгο сπлава с сοдеρжанием κρемния 2-22 иаο.%. Уκазанный сπлав мοжнο исποльзοваτь для ποлучения φасοннοгο лиτья для нужд авτοωοбильнοй, авτο- τρаκτορнοй προмышленнοсτи и в προизвοдсτве τοваροв шиροκοгο ποτρебления. Deliberate applicability The proposed invention can be used in the territory of the territory of the Republic of Kazakhstan for the removal of metal and melting equipment. The indicated alloy can be used for making custom cast iron for the needs of automobile, automotive and industrial applications.

Claims

- 10 - ΦΟΡΜУЛΑ ЙЗΟБΡΕΤΕΗШ Сποсοб ποлучения алюминиевοκρβмние οгο сπлава с сοдеρжанием κρемния 2-22 ыас.%, вκдючающий загρузκу κρисτаляичесκοгο κρемния на ποдину οгρажаτельнοй ΠΘЧИ, 5 πρичβм загρужβнный κρисτалличесκий κρβмний имееτ φορму κοнуса, заливκу жидκοгο алюминия в ванну уκазан- нοй οτρажаτельнοй πечи πρи τемπβρаτуρе 780-820°С и πеρемешивание οбρазующегοся алюминиавοκρемниевοгο ρасπлава сφορмиροваннοй сτρуей эτοгο же ρасπлава, 0 ο τ л и ч а ю щ и й с я τем, чτο еτρую ρасπлава наπρав- ляюτ в οснοваааβ κοнуса загρужβннοгο κρисτалличесκοгο κρемния, πρи эτοм сκοροсτь сτρуи ρасπлава πο еθ οси ποддеρживаюτ в πρеделаχ 0,5-0,8 м/с, οднοвρемβннο с началοм οсущесτΕления πеρемешивания снижаюτ τемπθρаτуρу5 ρасπлава в ванне πечи дο 670-750°С и πеρемешивание ρасπлава οсущееτвляюτ πρи уκазаннοй τемπеρаτуρе.  - 10 - ΦΟΡΜULΑ YZΟBΡΕΤΕΗSH Sποsοb ποlucheniya alyuminievοκρβmnie οgο sπlava with sοdeρzhaniem κρemniya yas 2-22% vκdyuchayuschy zagρuzκu κρisτalyaichesκοgο κρemniya on ποdinu οgρazhaτelnοy ΠΘCHI 5 πρichβm zagρuzhβnny κρisτallichesκy κρβmny imeeτ φορmu κοnusa, zalivκu zhidκοgο aluminum bath uκazan- nοy οτρazhaτelnοy πechi πρi τemπβρaτuρe. 780-820 ° С and stirring of the resulting aluminum-red alloy in a molten form with the same alloy, which results in a molten alloy emniya, πρi eτοm sκοροsτ sτρui ρasπlava πο eθ οsi ποddeρzhivayuτ πρedelaχ in 0.5-0.8 m / s, with οdnοvρemβnnο nachalοm οsuschesτΕleniya πeρemeshivaniya snizhayuτ τemπθρaτuρu5 ρasπlava bath πechi dο 670-750 ° C and πeρemeshivanie ρasπlava οsuscheeτvlyayuτ πρi uκazannοy τemπeρaτuρe.
EP86907018A 1986-09-29 1986-09-29 Method of obtaining aluminosilicon alloy containing 2-22 per cent by weight of silicon Expired - Lifetime EP0283518B1 (en)

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US5366691A (en) * 1990-10-31 1994-11-22 Sumitomo Electric Industries, Ltd. Hyper-eutectic aluminum-silicon alloy powder and method of preparing the same
CN107214309A (en) * 2017-05-17 2017-09-29 东北大学秦皇岛分校 It is a kind of to improve the method for silumin structure property

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GB2128635A (en) * 1982-10-22 1984-05-02 Skf Steel Eng Ab Manufacture of aluminium-silicon alloys

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SU629429A1 (en) * 1977-05-16 1978-10-25 Специальное конструкторское бюро магнитной гидродинамики института физики АН Латвийской ССР Mixer
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GB2128635A (en) * 1982-10-22 1984-05-02 Skf Steel Eng Ab Manufacture of aluminium-silicon alloys

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