CN107214309A - It is a kind of to improve the method for silumin structure property - Google Patents

It is a kind of to improve the method for silumin structure property Download PDF

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Publication number
CN107214309A
CN107214309A CN201710347826.9A CN201710347826A CN107214309A CN 107214309 A CN107214309 A CN 107214309A CN 201710347826 A CN201710347826 A CN 201710347826A CN 107214309 A CN107214309 A CN 107214309A
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China
Prior art keywords
silumin
structure property
improve
silicon
primary silicon
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CN201710347826.9A
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Chinese (zh)
Inventor
屈福
高秋志
杨洋
王艳莹
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Northeastern University Qinhuangdao Branch
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Northeastern University Qinhuangdao Branch
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Priority to CN201710347826.9A priority Critical patent/CN107214309A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D1/00Treatment of fused masses in the ladle or the supply runners before casting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent

Abstract

Improve the method for silumin structure property the invention discloses a kind of, comprise the following steps:Take silumin, graphite crucible is put into be placed in shaft furnace, set and heated up after heating rate and design temperature, reach and be incubated after design temperature, then graphite crucible is taken out, is put into low frequency magnetic field coil, electromagnetism, mechanical couplings stirring are carried out under heat-retaining condition, stirring is cast after terminating, and is cooled to room temperature.A kind of method for improvement silumin structure property that the present invention is provided, can be effectively improved the size and pattern of primary silicon, lift silumin structure property.The primary silicon size for causing gained alloy using the method for the present invention diminishes, and shape becomes round and smooth, while not producing aggregation;The tissue of Eutectic Silicon in Al-Si Cast Alloys is changed into vermiform or point-like from needle-like.Solve thick primary silicon and wedge angle primary silicon alloy structure is produced and isolate, the mechanical property of serious shadow alloy;The problems such as continuity of primary silicon aggregation influence matrix performance.

Description

It is a kind of to improve the method for silumin structure property
Technical field
Improve the method for silumin structure property the present invention relates to a kind of, particularly belong to alloy manufacturing technology field.
Background technology
For silumin, with the increase of silicone content, Eutectic Silicon in Al-Si Cast Alloys and primary silicon tissue is caused to become more overstriking Greatly, so material plasticity toughness reduction, fragility enhancing, bigger difficulty is caused to machine-shaping.Therefore, using suitable casting Make mode, reduce the size and reasonable layout of primary silicon, so that final produce can meet the silumin of industrial requirement. The preparation technology of silumin mainly includes fusion casting, prior powder metallurgy, spray deposition etc..Traditional forging type institute The typical microscopic structure of silumin of preparation is block primary silicon and eutectic structure (α-Al+ eutectic Si), eutectic structure In Si be in needle-like, and primary silicon is then thick bulk or lath-shaped.With the rise of silicone content, the content of primary silicon is also got over Height, becomes also thicker, isolates that ability is also increasing to matrix, and stress collection is produced in the corner angle and sharp parts of silicon phase In so that the mechanical property of alloy especially elongation percentage produces obvious reduction, machinability variation, fragility increase, it is impossible to meet Performance requirement of the electronic package material to alusil alloy.The method of refinement primary silicon mainly has:(1) Metamorphism treatment;(2) fast rapid hardening Gu.For hypereutectic high-seleium aluminium alloy, the size of primary silicon is tiny in its alusil alloy, then the synthesis of alusil alloy Mechanical property is better.Therefore, a kind of size of reduction primary silicon is studied, the method for lifting silumin structure property seems outstanding For necessity.
The content of the invention
To solve the deficiencies in the prior art, it is an object of the invention to provide a kind of improvement silumin structure property Method, can be effectively improved the size and pattern of primary silicon, lift silumin structure property.
In order to realize above-mentioned target, the present invention is adopted the following technical scheme that:
It is a kind of to improve the method for silumin structure property, comprise the following steps:Silumin is taken, graphite earthenware is put into Crucible is placed in shaft furnace, is set and is heated up after heating rate and design temperature, reaches held for some time after design temperature, then Graphite crucible is taken out, is put into low frequency magnetic field coil, electromagnetism, mechanical couplings stirring are carried out under heat-retaining condition, stirring terminates Casting, is cooled to room temperature.
It is foregoing improve silumin structure property method in, silumin be silicon mass fraction be 20% conjunction Gold.Silumin used herein belongs to silumin (hypereutectic), and monocrystalline silicon has good wearability.
In the foregoing method for improving silumin structure property, the magnetic field intensity of low frequency magnetic field for 12000~ 15000AT。
In the foregoing method for improving silumin structure property, heating rate is 10 DEG C/min~15 DEG C/min.
In the foregoing method for improving silumin structure property, design temperature is 760 DEG C~800 DEG C.
In the foregoing method for improving silumin structure property, insulation 25min~40min after design temperature is reached.
In the foregoing method for improving silumin structure property, when a length of 5~15min of stirring.
In the foregoing method for improving silumin structure property, ceramic stirring rod is preheated at 600 DEG C~700 DEG C 15min。
In the foregoing method for improving silumin structure property, churned mechanically frequency in electromagnetism, mechanical couplings stirring For 2~3Hz.
In order to ensure technical solution of the present invention science, rationally, effectively, inventor has carried out a series of experiments checking.
1st, experiment material and equipment
1.1st, experiment material
The experiment raw material selected are tested in this melting:W (Si)=20% silumin, shear at high temperature ceramic rod (diameter d=10mm).Wherein w (Si)=20% silumin chemical composition is as shown in table 1.
Table 1w (Si)=20% silumin chemical composition (%)
Si Cu Mg Ni Mn Other Al
20~22 1.5~2.5 0.4~0.7 1~2 ≤0.10 ≤0.15 It is remaining
1.2nd, experimental facilities
1) tiltable artificial intelligence chamber type electric resistance furnace (shaft furnace):Remelting is carried out to the aluminium alloy bought;
2) sawing machine:The silumin ingot obtained to remelting carries out preliminary saw piece, produces required part;
3) wire cutting instrument:Aluminium alloy stick obtained by sawing machine is cut into 10mm × 10mm block ingot;
4) X-ray diffractometer
5) light microscope model DM25000M.
6) ESEM
7) aid and reagent:Graphite crucible, ceramic rod, crucible tongs, asbestos gloves, timer, electronic balance, sand Paper, polishing machine, electrobrightening instrument, select solution polishing fluid (10% perchloric acid), antiscuffing paste (1.5 μm), beaker, ethanol, pliers, hand Work saw, glue, sample strip, label paper.
1.3rd, the preparation of sample
Silumin is taken, graphite crucible is put into and is placed in shaft furnace, setting heating rate (10 DEG C/min~15 DEG C/ Min) heated up afterwards with design temperature (760 DEG C~800 DEG C), insulation 25min~40min after design temperature is reached, then by graphite Crucible takes out, and is put into low frequency magnetic field coil (12000~15000AT of magnetic field intensity), (is preheated with after preheating at 600~700 DEG C Ceramic stirring rod 15min), electromagnetism, mechanical couplings are carried out under heat-retaining condition and stirs 5~15min (churned mechanically frequency is 2~3Hz), stirring terminates casting, is cooled to room temperature.Apply low frequency magnetic field, while being carried out with the ceramic stirring rod after preheating Mechanical agitation, as coupled stir.
2nd, method of testing
2.1st, microscopic examination:The tissue topography of sample is observed with light microscope DM-2500M and thing distributed mutually is gone forward side by side Row analysis.
2.2nd, ESEM and energy spectrum analysis:Pass through scanning electron microscopic observation sample topography.Test.Then electron probe is utilized Energy disperse spectroscopy carries out Surface scan, and its element cloth situation is observed respectively and X-ray energy spectrum is obtained, and completes EDS tests.
3rd, test result
3.1st, microscopic examination
As shown in Fig. 1 (a);And shown according to related data, the microhardness 1000 of the primary silicon in silumin~ 1300HV, considerably beyond 60~100HV of base aluminum.Primary crystal is siliceous hard, it is easy to produce micro- cut, such as Fig. 1 on its surface (b) shown in.So before electrobrightening is carried out, to add the program of one of mechanical polishing.During mechanical polishing using woollen cloth and Constantly added water in antiscuffing paste, polishing process.Electrobrightening is carried out again after specimen surface is visually observed without obvious cut.
Fig. 2 is untreated original structure, from tissue it can be seen that there is the primary silicon of bulk and the Eutectic Silicon in Al-Si Cast Alloys of needle-like.Greatly Block primary silicon causes silicon skewness in the alloy, influences the performance of alloy.To be smashed during coupled stir Block primary silicon and the Eutectic Silicon in Al-Si Cast Alloys of needle-like, making primary silicon, it becomes tiny round and smooth, and Eutectic Silicon in Al-Si Cast Alloys is changed into particle or vermiform subtracts Few performance of isolating to matrix, and then improve the combination property of alloy.The different positions of strand that Fig. 3 is 720 DEG C of coupled stir 5min The micro-organization chart put:As seen from the figure, identical temperature and mixing time, the microscopic structure in its each portion is the pattern of its primary silicon Significant difference is not found to the pattern of size and Eutectic Silicon in Al-Si Cast Alloys, that is to say, that coupled stir is very uniform.
In the case of high temperature coupled stir action time identical, from microscopic structure, it is clear that 740 When~800 DEG C, the pattern of primary silicon has beginning by corner angle clearly to being broken as round and smooth shape, and the pattern of primary silicon is also by pin Shape is changed into vermiform:From 780~800 DEG C again, it can be seen that the shape of primary silicon becomes have a little sharp, so can be preliminary Think, 780 DEG C of closest optimal coupled stir temperature, i.e., its closest to primary silicon the formation time, as shown in Figure 4.
It is 15min's in mixing time to optimal 780 DEG C of whipping temp obtained by the above-mentioned 10min by the coupled stir time When verified again, as shown in Figure 5.When mixing time is 15min, can significantly it see, at 780 DEG C, primary silicon Massive texture seriously broken the primary silicon that even fragmentation is fritter, the acicular constituent of Eutectic Silicon in Al-Si Cast Alloys also improved well. So, in summary, it may be determined that:780 DEG C of optimal application temperature closest to coupled stir.Coupled stir is being determined most After good temperature, to continue to determine the optimal application time of coupled stir.At 780 DEG C, the time for applying coupled stir is respectively When 5min, 10min, 15min, the microscopic structure of sample is as shown in Figure 6.It can be seen that coupled stir 15min primary crystal Silicon size is obviously reduced;Eutectic Silicon in Al-Si Cast Alloys is also in point-like or vermiform.The change of microstructure time and phase composition pattern, is reduced to matrix Isolate so that the continuity of alloy microstructure improves, and then improves its combination property.So it was determined that the present invention is set The Best Times of the coupled stir of meter are 15min.Solid metallic epidermis is not yet formed in metal, moreover it is possible to apply the temperature of coupled stir In the range of degree, the application time of high temperature coupled stir is longer, to primary silicon to smash effect better.Where it determines that high temperature coupling It is respectively 15min and 780 DEG C to the Best Times and optimum temperature of silumin action effect to close stirring.
3.2 energy spectrum analysis
Do not stir sample to silumin and carry out energy spectrum analysis, as shown in fig. 7, block is mutually primary silicon, it is thick Dendrite is α-Al matrixes, and the acicular constituent of upper EDS maps is Eutectic Silicon in Al-Si Cast Alloys, and Eutectic Silicon in Al-Si Cast Alloys and α-Al matrixes have collectively constituted eutectic group Knit.SEM spot scans are carried out as former state to this, each mutually specific tissue content percentage can be specifically determined, as shown in Figure 7.By point The energy spectrum analysis figure of surface sweeping is understood, for spectrogram 30, and its content is 100% Si, it may be determined that it complete goes out to be simple Crystal silicon phase;For spectrogram 31, it is made up of 96% Al, 3.47% C and 0.43% O, so may determine that it is Al bases Body, minimal amount of C and O are a small amount of casting impurity element;For spectrogram 32, its by 83.29% Si, 11.76% Al, 0.99% O and 3.96% C compositions.May determine that it is Eutectic Silicon in Al-Si Cast Alloys tissue eutectic structure, equally, and C and O are impurity element. Energy spectrum analysis is carried out to the sample obtained under optimal processing parameter, as a result as shown in Figure 8,9, it should be apparent that 780 DEG C, under 15min coupled stir, the pattern of Eutectic Silicon in Al-Si Cast Alloys is point-like and vermiform, the experiment conclusion before more demonstrating.
4th, conclusion
The shadow that main research and utilization coupled stir of the invention is produced to the structure property of w (Si)=20% silumin Ring.Experimental result is analyzed, following conclusion has been obtained:
1) a kind of method for improvement silumin structure property that the present invention is provided, can be effectively improved the chi of primary silicon Very little and pattern, lifts silumin structure property.
2) optimal coupled stir time is 15min in the present invention, to be 780 DEG C (be most to optimal coupled stir temperature Close to the temperature of primary silicon formation).On this condition so that primary silicon size diminishes, shape becomes round and smooth, the tissue of Eutectic Silicon in Al-Si Cast Alloys Vermiform or point-like are changed into from needle-like.
The present invention is advantageous in that:A kind of method for improvement silumin structure property that the present invention is provided, energy The size and pattern of primary silicon are enough effectively improved, silumin structure property is lifted.The method of the present invention is by by high sial Alloy carries out remelting, and implements the coupled stir of specified temp and specific duration to alloy liquid, may finally improve high sial Alloy structure performance so that the primary silicon size of gained alloy diminishes, and shape becomes round and smooth, while not producing aggregation;Eutectic Silicon in Al-Si Cast Alloys Tissue vermiform or point-like are changed into from needle-like.Solve thick primary silicon and wedge angle primary silicon alloy structure is produced and cut Split, have a strong impact on the mechanical property of alloy;The problems such as continuity of primary silicon aggregation influence matrix performance.
Brief description of the drawings
Fig. 1 is Al-Si alloy phase diagrams and the micro-organization chart of primary silicon of the present invention;
Fig. 2 is thick dendrite, sharp-featured primary silicon and needle shaped eutectic silicon figure;
Fig. 3 is the micro-organization chart of sample at 720 DEG C after coupled stir 5min;
Fig. 4 is the sample micro-organization chart of coupled stir 10min under different temperatures;
Fig. 5 is the sample micro-organization chart of coupled stir 15min under different temperatures;
Fig. 6 is sample micro-organization chart obtained by 780 DEG C of different mixings time;
Fig. 7 is that alusil alloy does not stir sample spot scan energy spectrum diagram;
Fig. 8 is 780 DEG C, stirs 15min sample eutectic structure spot scan energy spectrum diagrams;
Fig. 9 is 780 DEG C, stirs 15min sample primary silicon spot scan energy spectrum diagrams;
The implication of reference in figure:Fig. 1:(a) Al-Si alloy phase diagrams, the microscopic structure of (b) primary silicon;Fig. 2:(a) it is thick Big dendrite, (b) sharp-featured primary silicon, (c) needle shaped eutectic silicon, primary silicons of the B- with wedge angle, C- needle shaped eutectic silicons;Figure 4:(a) 740 DEG C, 760 DEG C of (b), 780 DEG C of (c), 800 DEG C of (d);Fig. 5:(a) 740 DEG C, 760 DEG C of (b), 780 DEG C of (c), (d) 800 ℃;Fig. 6:(a) 5min, (b) 10min, (c) 15min, A- point-like, vermiform Eutectic Silicon in Al-Si Cast Alloys, the primary silicon that B- is broken.
Embodiment
The present invention is further introduced below in conjunction with specific embodiment.
Embodiment 1
It is a kind of to improve the method for silumin structure property, comprise the following steps:Silumin is taken, graphite earthenware is put into Crucible is placed in shaft furnace, is set and is heated up after 760 DEG C of 10 DEG C/min of heating rate and design temperature, is reached and is incubated after design temperature 40min, then takes out graphite crucible, is put into low frequency magnetic field coil, and electromagnetism, mechanical couplings stirring are carried out under heat-retaining condition 15min, stirring is cast after terminating, and is cooled to room temperature.Wherein, silumin is the conjunction that the mass fraction of silicon is 20% Gold.Ceramic stirring rod is that 15min is preheated at 600 DEG C, and the magnetic field intensity of low frequency magnetic field is 12000AT, and churned mechanically frequency is 2Hz。
Embodiment 2
It is a kind of to improve the method for silumin structure property, comprise the following steps:Silumin is taken, graphite earthenware is put into Crucible is placed in shaft furnace, is set and is heated up after 800 DEG C of 15 DEG C/min of heating rate and design temperature, is reached and is incubated after design temperature 25min, then takes out graphite crucible, is put into low frequency magnetic field coil, and electromagnetism, mechanical couplings stirring are carried out under heat-retaining condition 5min, stirring is cast after terminating, and is cooled to room temperature.Wherein, ceramic stirring rod is that 15min, low-frequency magnetic are preheated at 700 DEG C The magnetic field intensity of field is 15000AT, and churned mechanically frequency is 3Hz.
Embodiment 3
It is a kind of to improve the method for silumin structure property, comprise the following steps:Silumin is taken, graphite earthenware is put into Crucible is placed in shaft furnace, is set and is heated up after 780 DEG C of 12 DEG C/min of heating rate and design temperature, is reached and is incubated after design temperature 30min, then takes out graphite crucible, is put into low frequency magnetic field coil, and electromagnetism, mechanical couplings stirring are carried out under heat-retaining condition 15min, stirring is cast after terminating, and is cooled to room temperature.Wherein, silumin is the conjunction that the mass fraction of silicon is 20% Gold, ceramic stirring rod is that 15min is preheated at 650 DEG C, and the magnetic field intensity of low frequency magnetic field is 13000AT, churned mechanically frequency For 2.5Hz.
Embodiment 4
It is a kind of to improve the method for silumin structure property, comprise the following steps:Silumin is taken, graphite earthenware is put into Crucible is placed in shaft furnace, is set and is heated up after 790 DEG C of 14 DEG C/min of heating rate and design temperature, is reached and is incubated after design temperature 22min, then takes out graphite crucible, is put into low frequency magnetic field coil, and electromagnetism, mechanical couplings stirring are carried out under heat-retaining condition 12min, stirring is cast after terminating, and is cooled to room temperature.Wherein, ceramic stirring rod is that 15min, low frequency are preheated at 680 DEG C The magnetic field intensity in magnetic field is 14000AT, and churned mechanically frequency is 2Hz.
Embodiment 5
It is a kind of to improve the method for silumin structure property, comprise the following steps:Silumin is taken, graphite earthenware is put into Crucible is placed in shaft furnace, is set and is heated up after 780 DEG C of 11 DEG C/min of heating rate and design temperature, is reached and is incubated after design temperature 35min, then takes out graphite crucible, is put into low frequency magnetic field coil, and electromagnetism, mechanical couplings stirring are carried out under heat-retaining condition 10min, stirring is cast after terminating, and is cooled to room temperature.Wherein, silumin is the conjunction that the mass fraction of silicon is 20% Gold, ceramic stirring rod is that 15min is preheated at 620 DEG C, and the magnetic field intensity of low frequency magnetic field is 13500AT, churned mechanically frequency For 3Hz.

Claims (9)

1. a kind of improve the method for silumin structure property, it is characterised in that:Comprise the following steps:Take silumin, It is put into graphite crucible to be placed in shaft furnace, sets and heated up after heating rate and design temperature, reach and one is incubated after design temperature Fix time, then take out graphite crucible, be put into low frequency magnetic field coil, electromagnetism, mechanical couplings are carried out under heat-retaining condition and is stirred Mix, stirring is cast after terminating, and is cooled to room temperature.
2. according to claim 1 improve the method for silumin structure property, it is characterised in that:The high sial is closed Gold be silicon mass fraction be 20% alloy.
3. according to claim 1 improve the method for silumin structure property, it is characterised in that:The low frequency magnetic field Magnetic field intensity is 12000~15000AT in coil.
4. according to claim 1 improve the method for silumin structure property, it is characterised in that:The heating rate For 10 DEG C/min~15 DEG C/min.
5. according to claim 1 improve the method for silumin structure property, it is characterised in that:The design temperature For 760 DEG C~800 DEG C.
6. according to claim 1 improve the method for silumin structure property, it is characterised in that:Reach design temperature 25min~40min is incubated afterwards.
7. according to claim 1 improve the method for silumin structure property, it is characterised in that:The stirring when A length of 5~15min.
8. according to claim 1 improve the method for silumin structure property, it is characterised in that:Ceramic stirring rod is 15min is preheated at 600~700 DEG C.
9. according to claim 1 improve the method for silumin structure property, it is characterised in that:The electromagnetism, machine Churned mechanically frequency is 2~3Hz in tool coupled stir.
CN201710347826.9A 2017-05-17 2017-05-17 It is a kind of to improve the method for silumin structure property Pending CN107214309A (en)

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CN113088960A (en) * 2021-03-31 2021-07-09 辽宁石油化工大学 Titanium alloy flexible package wear-resistant coating and preparation method thereof

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Application publication date: 20170929