EP0277931B1 - Verschleissfestes Gusseisen mit hohem Phosphorgehalt - Google Patents
Verschleissfestes Gusseisen mit hohem Phosphorgehalt Download PDFInfo
- Publication number
- EP0277931B1 EP0277931B1 EP88870003A EP88870003A EP0277931B1 EP 0277931 B1 EP0277931 B1 EP 0277931B1 EP 88870003 A EP88870003 A EP 88870003A EP 88870003 A EP88870003 A EP 88870003A EP 0277931 B1 EP0277931 B1 EP 0277931B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cast iron
- weight
- phosphorus
- content
- less
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052698 phosphorus Inorganic materials 0.000 title claims abstract description 42
- 239000011574 phosphorus Substances 0.000 title claims abstract description 42
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 34
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 27
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 23
- 229910052799 carbon Inorganic materials 0.000 claims description 18
- 229910000859 α-Fe Inorganic materials 0.000 claims description 14
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 10
- 239000011572 manganese Substances 0.000 claims description 10
- 239000010439 graphite Substances 0.000 claims description 9
- 229910002804 graphite Inorganic materials 0.000 claims description 9
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010703 silicon Substances 0.000 claims description 8
- 229910052748 manganese Inorganic materials 0.000 claims description 6
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 229910017052 cobalt Inorganic materials 0.000 claims description 5
- 239000010941 cobalt Substances 0.000 claims description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 5
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 239000000470 constituent Substances 0.000 claims description 2
- 150000004763 sulfides Chemical group 0.000 claims description 2
- 239000005864 Sulphur Substances 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 13
- 229910045601 alloy Inorganic materials 0.000 description 10
- 239000000956 alloy Substances 0.000 description 10
- 230000008018 melting Effects 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- 239000011593 sulfur Substances 0.000 description 6
- 229910000805 Pig iron Inorganic materials 0.000 description 5
- 238000010348 incorporation Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 230000004927 fusion Effects 0.000 description 4
- 229910001060 Gray iron Inorganic materials 0.000 description 3
- 230000005496 eutectics Effects 0.000 description 3
- 239000010451 perlite Substances 0.000 description 3
- 235000019362 perlite Nutrition 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 241000446313 Lamella Species 0.000 description 1
- 229910001096 P alloy Inorganic materials 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910001567 cementite Inorganic materials 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000003017 phosphorus Chemical class 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
Definitions
- Document FR-A-1584012 discloses a cast iron with a high phosphorus content which, thanks to its wear resistance, can be used in friction braking devices.
- the fact of having provided in this cast iron a content of at least 2% by weight of phosphorus makes it possible to reduce the wear by friction compared to that of the conventional gray cast iron which contains only 1% of phosphorus. It also reduces the emission of sparks during braking.
- This phosphorus is generally added to cast iron in the form of ferro-phosphorus.
- the incorporation is carried out during a second melting in a cupola in which alternating charges of coke and of a mixture of iron and ferro-phosphorus are previously put in place.
- the cast iron thus obtained has a Brinell hardness of between 207 and 255 HB, while the ferrite content of the alloy is not specified.
- Phosphorus promotes the segregation of graphite and gives rise to the formation of a ternary eutectic, steadite, which has a Brinell hardness of approximately 440 HB. Its melting point is around 950 ° C. Steadite has a much higher hardness than that of ferrite or even perlite.
- ferrite has a Brinell hardness of approximately 125 HB and perlite a Brinell hardness of approximately 220 HB.
- the value of the maximum hardness of cast iron has been fixed to take account of the usual hardness of the wheel treads of rolling stock.
- Document FR-A-2,145,607 describes alloys of cast iron with a characteristic microstructure comprising phosphorus present in the form of a substantially continuous network of a eutectic of phosphorus degenerate between voluminous primary dendrite crystals.
- the degenerate eutectic comprises a substantially continuous matrix of iron predominantly in the form of ferrite or perlite.
- These cast iron alloys are obtained by melting together iron and ferro-phosphorus waste in an induction furnace and then annealing in an electrically heated mold.
- This process provides a relatively low hardness ferritic iron.
- it is therefore necessary to carry out an annealing which is obtained by prolonged heating for 1 to 6 hours of the parts cast at a temperature between 850 and 1,500 ° C., preferably 910 to 920 °. vs.
- the limitation of the ferrite content is linked to a phenomenon of micro-welding between the ferritic structure of the brake shoe and that of the wheel tread, which has the effect of causing premature wear of said wheel tread.
- the production of a pig iron corresponding to the preceding paragraph is carried out by adding ferro-phosphorus to the liquid pig iron collected in a ladle or a mixer and not in the melting installation.
- the direct incorporation of ferro-phosphorus into the ladle also makes it possible to obtain better accuracy of analysis of the phosphorus content.
- the cast irons according to the invention with a phosphorus content of between 2 and 10% by weight and a carbon content of at least 3% by weight, meet the hardness and ferrite content requirements.
- the cast iron contains at least 2.3% by weight of carbon in the form of lamellar graphite.
- cupola fusion is accompanied by the incorporation of ferro-phosphorus when it comes to obtaining a wear-resistant ferrous alloy.
- the present invention suggests subjecting the cast iron to a different treatment.
- Undissolved iron therefore does not participate in the dilution of carbon, so that the carbon content decreases to a lesser extent than what could have been theorized and that it remains greater than 3%.
- ferro-phosphorus is adjusted so as to bring the phosphorus content to a value between 2.25 and 4.00% by weight.
- the alloy has a composition typically corresponding to gray cast iron, except as regards the high phosphorus content, greater than 2% by weight and a ferrite content less than 5% by volume.
- the cast iron according to the invention is perfectly suitable for the manufacture of brake shoes for railway equipment. It has excellent wear resistance, as described in Belgian Patent No. 717,428 and considerably reduces the formation of sparks. It also reduces noise emission, since the graphite slats help to dampen the propagation of vibrations in the brake shoes.
- the cast iron according to the invention has good flowability, due to the presence of phosphorus. It therefore allows relatively complicated parts to be produced with precision.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Braking Arrangements (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Lubricants (AREA)
Claims (3)
Mangan, Kobalt, Nickel, Vanadium, Chrom, Wolfram und Molybdän, und eine Brinellhärte niedriger als 270 HB aufweist, dadurch gekennzeichnet, daß er eine perlitische Struktur besitzt und wenigstens 2,3 Gew.-% Kohlenstoff in Form von blätterförmigem Graphit, weniger als 5 Vol.-% Ferrit und eine Manganmenge wenigstens gleich der durch die Formel Mn = 1,72 S + 0,30 gefundenen, in der S der Schwefelgehalt aufgrund der von dem Mangan gebundenen Sulfide ist, enthält.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT88870003T ATE77658T1 (de) | 1987-02-05 | 1988-01-14 | Verschleissfestes gusseisen mit hohem phosphorgehalt. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE8700085 | 1987-02-05 | ||
BE8700085A BE1000292A3 (fr) | 1987-02-05 | 1987-02-05 | Fonte a haute teneur en phosphore resistant a l'usure. |
Publications (4)
Publication Number | Publication Date |
---|---|
EP0277931A2 EP0277931A2 (de) | 1988-08-10 |
EP0277931A3 EP0277931A3 (en) | 1988-09-07 |
EP0277931B1 true EP0277931B1 (de) | 1992-06-24 |
EP0277931B2 EP0277931B2 (de) | 2000-08-30 |
Family
ID=3882504
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88870003A Expired - Lifetime EP0277931B2 (de) | 1987-02-05 | 1988-01-14 | Verschleissfestes Gusseisen mit hohem Phosphorgehalt |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0277931B2 (de) |
AT (1) | ATE77658T1 (de) |
BE (1) | BE1000292A3 (de) |
DE (1) | DE3872262T2 (de) |
DK (1) | DK173189B1 (de) |
ES (1) | ES2032602T5 (de) |
GR (2) | GR3005698T3 (de) |
NO (1) | NO170989C (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR0130481B1 (ko) * | 1993-02-03 | 1998-04-10 | 가나이 쯔도무 | 엘리베이터용 비상정지장치 및 엘리베이터 |
ATE421599T1 (de) * | 2007-03-07 | 2009-02-15 | Eisenwerk Arnstadt Gmbh | Gusseisen zur herstellung von bauteilen für reibungsbremsvorrichtungen und verfahren zur herstellung des gusseisens |
DE102015007229A1 (de) | 2015-06-03 | 2016-12-08 | Anstatt Schienenfahrzeuge-Kraftwerksanlagenbau Gmbh | Metallurgisches Recycling von Rest-, Anfall- und Abfallstoffen |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1527165A (en) * | 1923-03-28 | 1925-02-24 | Bauer Bros Co | Alloy |
US1690352A (en) * | 1927-06-11 | 1928-11-06 | Harry M Williams | Heat-resisting alloy |
US3193383A (en) * | 1962-11-14 | 1965-07-06 | Union Carbide Corp | Iron base alloy |
FR1528123A (fr) * | 1966-05-09 | 1968-06-07 | Albright & Wilson Mfg Ltd | Alliages de fer à haute teneur en phosphore |
GB1238646A (de) * | 1967-07-07 | 1971-07-07 | ||
JPS516608B1 (de) * | 1971-04-05 | 1976-03-01 | ||
GB1411216A (en) * | 1971-07-13 | 1975-10-22 | Albright & Wilson | Casting iron alloys |
US4352416A (en) * | 1977-01-18 | 1982-10-05 | Abex Corp. | Cast iron railroad brake shoes |
-
1987
- 1987-02-05 BE BE8700085A patent/BE1000292A3/fr not_active IP Right Cessation
-
1988
- 1988-01-14 EP EP88870003A patent/EP0277931B2/de not_active Expired - Lifetime
- 1988-01-14 AT AT88870003T patent/ATE77658T1/de not_active IP Right Cessation
- 1988-01-14 ES ES88870003T patent/ES2032602T5/es not_active Expired - Lifetime
- 1988-01-14 DE DE8888870003T patent/DE3872262T2/de not_active Expired - Lifetime
- 1988-02-04 DK DK198800564A patent/DK173189B1/da not_active IP Right Cessation
- 1988-02-04 NO NO880496A patent/NO170989C/no not_active IP Right Cessation
-
1992
- 1992-09-14 GR GR920402030T patent/GR3005698T3/el unknown
-
2000
- 2000-11-08 GR GR20000402481T patent/GR3034788T3/el not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
ES2032602T3 (es) | 1993-02-16 |
NO170989B (no) | 1992-09-28 |
ES2032602T5 (es) | 2000-12-16 |
EP0277931A3 (en) | 1988-09-07 |
GR3034788T3 (en) | 2001-02-28 |
NO880496D0 (no) | 1988-02-04 |
GR3005698T3 (de) | 1993-06-07 |
DK173189B1 (da) | 2000-03-13 |
DE3872262T2 (de) | 1992-12-03 |
DK56488D0 (da) | 1988-02-04 |
BE1000292A3 (fr) | 1988-10-11 |
NO880496L (no) | 1988-08-08 |
ATE77658T1 (de) | 1992-07-15 |
EP0277931A2 (de) | 1988-08-10 |
DE3872262D1 (de) | 1992-07-30 |
EP0277931B2 (de) | 2000-08-30 |
NO170989C (no) | 1993-01-06 |
DK56488A (da) | 1988-08-06 |
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