EP0277931B2 - Verschleissfestes Gusseisen mit hohem Phosphorgehalt - Google Patents
Verschleissfestes Gusseisen mit hohem Phosphorgehalt Download PDFInfo
- Publication number
- EP0277931B2 EP0277931B2 EP88870003A EP88870003A EP0277931B2 EP 0277931 B2 EP0277931 B2 EP 0277931B2 EP 88870003 A EP88870003 A EP 88870003A EP 88870003 A EP88870003 A EP 88870003A EP 0277931 B2 EP0277931 B2 EP 0277931B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- cast iron
- phosphorus
- weight
- content
- less
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052698 phosphorus Inorganic materials 0.000 title claims abstract description 40
- 239000011574 phosphorus Substances 0.000 title claims abstract description 40
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 32
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 27
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 25
- 229910052799 carbon Inorganic materials 0.000 claims description 18
- 229910000859 α-Fe Inorganic materials 0.000 claims description 13
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 239000010439 graphite Substances 0.000 claims description 9
- 229910002804 graphite Inorganic materials 0.000 claims description 9
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 8
- 239000011572 manganese Substances 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010703 silicon Substances 0.000 claims description 8
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 7
- 229910001060 Gray iron Inorganic materials 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052720 vanadium Inorganic materials 0.000 claims description 4
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims 2
- 239000005864 Sulphur Substances 0.000 claims 2
- 229910052804 chromium Inorganic materials 0.000 claims 2
- 239000011651 chromium Substances 0.000 claims 2
- 150000004763 sulfides Chemical group 0.000 claims 2
- 238000005266 casting Methods 0.000 abstract description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 11
- 229910045601 alloy Inorganic materials 0.000 description 10
- 239000000956 alloy Substances 0.000 description 10
- 230000004927 fusion Effects 0.000 description 7
- 238000010348 incorporation Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- 239000011593 sulfur Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000005496 eutectics Effects 0.000 description 3
- 239000010451 perlite Substances 0.000 description 3
- 235000019362 perlite Nutrition 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910001096 P alloy Inorganic materials 0.000 description 1
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 229910001567 cementite Inorganic materials 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007542 hardness measurement Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 210000000003 hoof Anatomy 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- DPTATFGPDCLUTF-UHFFFAOYSA-N phosphanylidyneiron Chemical compound [Fe]#P DPTATFGPDCLUTF-UHFFFAOYSA-N 0.000 description 1
- 150000003017 phosphorus Chemical class 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
Definitions
- This phosphorus is generally added to cast iron in the form of ferro-phosphorus.
- the incorporation is carried out during a second fusion in a cupola in which alternating charges of coke and a mixture of iron and ferro-phosphorus are previously put in place.
- cast iron thus obtained has a Brinell hardness between 207 and 255 HB, while the ferrite content of the alloy is not specified.
- Phosphorus promotes the segregation of graphite and gives rise to the formation of a ternary eutectic, the steadite, which has a Brinell hardness of approximately 440 HB. Its melting point is around 950 ° C. The steadite has a hardness much higher than that of ferrite or even perlite.
- ferrite has a Brinell hardness of around 125 HB and perlite a Brinell hardness of approximately 220 HB.
- the resulting ferrous alloy should contain at least 20% by weight of ferrite to present a Brinell hardness lower than 225 HB, as mentioned in Belgian Patent n ° 717.428.
- the maximum hardness value of the cast iron was fixed to take into account the usual hardness of the tires rolling stock wheels.
- cast iron alloys with characteristic microstructure comprising phosphorus present in the form of a network substantially continuous from a degenerate phosphorus eutectic between voluminous primary dendrite crystals.
- Degenerate eutectic includes a matrix substantially continuous iron predominantly in the form ferrite or perlite.
- This process provides a hardness ferritic cast iron relatively small. To make the pieces harder, it is therefore necessary to perform an annealing that this is obtained by prolonged heating for 1 to 6 hours of castings at a temperature included between 850 and 1,500 ° C, preferably 910 to 920 ° C.
- the limitation of the ferrite content is linked to a phenomenon of micro-welding between the ferritic structure brake shoe and that of the tire, which has the effect of causing premature wear said wheel tire.
- US-A-3767386 describes a high-grade cast iron phosphorus content for brake shoes, containing graphite having a mixed structure very fine nodular and vermicular. Cast iron has a sparse steadite structure, one of which only part is pearlitic so as to leave free field at any percentage of ferrite.
- the invention proposes a method according to claim. Direct incorporation of ferro-phosphorus in the ladle, not in the fusion plant, also allows to obtain a better analysis accuracy of phosphorus content.
- the invention also relates to cast irons according to claim 3.
- the cast iron contains at least 2.3% by weight of carbon in the form of lamellar graphite.
- cupola fusion is accompanied by the incorporation of ferro-phosphorus when it comes to obtaining a resistant ferrous alloy to wear.
- the present invention suggests subjecting cast iron to a different treatment.
- Undissolved iron therefore does not participate in the dilution carbon, so the carbon content goes down to a lesser extent than we could have predict theoretically and that it remains greater than 3%.
- ferro-phosphorus is regulated so as to bring the phosphorus content to a value understood between 2.25 and 4.00% by weight.
- the alloy has a composition corresponding typically gray cast iron, except for the content high in phosphorus, more than 2% by weight and a ferrite content of less than 5% by volume.
- the iron according to the invention is perfectly suitable the manufacture of brake shoes for equipment railroads. It has excellent resistance to wear, as described in Belgian patent no. 717.428 and considerably reduces the formation of sparks. It also reduces the emission noise, since the graphite slats contribute to dampen the propagation of vibrations in hooves brakes.
- the cast iron according to the invention has good flowability, due to the presence of phosphorus. She permits therefore to produce parts relatively accurately complicated.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Braking Arrangements (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Lubricants (AREA)
Claims (3)
- Verfahren zum Herstellen eines Gusses hohen Phosphorgehalts, der einen hohen Widerstand gegen Abnutzung bietet und eine Brinellhärte niedriger als 270 HB hat, besonders zur Herstellung von Reibbremsvorrichtungen bestimmt und aus folgenden Bestandteilen zusammengesetzt ist:dadurch gekennzeichnet, daß der Guß einen Mangangehalt hat, der wenigstens gleich dem durch die Formel Mn = 1,72S + 0,30 gefundenen ist, wobei S der Schwefelgehalt aufgrund der von dem Mangan gebundenen Sulfide ist, und daß Ferrophosphor einem in einer Gießpfanne oder einem Mischapparat enthaltenen flüssigen Guß zugesetzt wird, um den Phosphorgehalt darin derart zu steuern, daß ein Guß mit einem Gehalt von wenigstens 2,3 % Kohlenstoff in Form von blätterförmigem Graphit und die Bildung einer perlitischen Struktur zu erreichen, wobei der Guß weniger als 5 Vol.-% Ferrit enthält.85 - 95 Gew.-% Eisen,2 - 10 Gew.-% Phosphor,< 6 % des Gesamtgewichts Kohlenstoff und Silizium,< 5 % des Gesamtgewichts aus folgenden Metallen:
Mangan, Kobalt, Nickel, Vanadium, Chrom, Wolfram und Molybdän, - Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die zugesetzte Menge an Ferrophosphor etwa 10 Gew.-% des flüssigen Gusses beträgt.
- Guß hohen Phosphorgehalts, der zur Herstellung von Reibbremsvorrichtungen bestimmt ist, einen hohen Widerstand gegen Abnutzung bietet und aus folgenden Bestandteilen zusammengesetzt ist:85 - 95 Gew-% Eisen,2 - 10 Gew.-% Phosphor,< 6 % des Gesamtgewichts Kohlenstoff und Silizium,< 5 % des Gesamtgewichts aus folgenden Metallen: Mangan, Kobalt, Nickel, Vanadium, Chrom, Wolfram und Molybdän,
und eine Brinellhärte niedriger als 270 HB hat,
dadurch gekennzeichnet, daß er einen Gehalt an Mangan hat, der wenigstens gleich dem durch die Formel Mn 0 1,72 S + 0,30 gefundenen ist wobei S der Schwefelgehalt aufgrund der von dem Mangan gebunden Sulfide ist, einen Kohlenstoffgehalt von mehr als 3 %, wenigsten 2,3 Gew.-% Kohlenstoff in Form von blätterförmigem Graphit und eine perlitische Struktur hat, wobei der Guß weniger als 5 Vol.-% Ferrit enthält.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT88870003T ATE77658T1 (de) | 1987-02-05 | 1988-01-14 | Verschleissfestes gusseisen mit hohem phosphorgehalt. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE8700085A BE1000292A3 (fr) | 1987-02-05 | 1987-02-05 | Fonte a haute teneur en phosphore resistant a l'usure. |
| BE8700085 | 1987-02-05 |
Publications (4)
| Publication Number | Publication Date |
|---|---|
| EP0277931A2 EP0277931A2 (de) | 1988-08-10 |
| EP0277931A3 EP0277931A3 (en) | 1988-09-07 |
| EP0277931B1 EP0277931B1 (de) | 1992-06-24 |
| EP0277931B2 true EP0277931B2 (de) | 2000-08-30 |
Family
ID=3882504
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP88870003A Expired - Lifetime EP0277931B2 (de) | 1987-02-05 | 1988-01-14 | Verschleissfestes Gusseisen mit hohem Phosphorgehalt |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP0277931B2 (de) |
| AT (1) | ATE77658T1 (de) |
| BE (1) | BE1000292A3 (de) |
| DE (1) | DE3872262T2 (de) |
| DK (1) | DK173189B1 (de) |
| ES (1) | ES2032602T5 (de) |
| GR (2) | GR3005698T3 (de) |
| NO (1) | NO170989C (de) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR0130481B1 (ko) * | 1993-02-03 | 1998-04-10 | 가나이 쯔도무 | 엘리베이터용 비상정지장치 및 엘리베이터 |
| ES2321664T3 (es) * | 2007-03-07 | 2009-06-09 | Eisenwerk Arnstadt Gmbh | Hierro colado para la produccion de piezas componentes para dispositivos de frenos de friccion y procedimiento para la produccion del hierro colado. |
| DE102015007229A1 (de) | 2015-06-03 | 2016-12-08 | Anstatt Schienenfahrzeuge-Kraftwerksanlagenbau Gmbh | Metallurgisches Recycling von Rest-, Anfall- und Abfallstoffen |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1527165A (en) * | 1923-03-28 | 1925-02-24 | Bauer Bros Co | Alloy |
| US1690352A (en) * | 1927-06-11 | 1928-11-06 | Harry M Williams | Heat-resisting alloy |
| US3193383A (en) * | 1962-11-14 | 1965-07-06 | Union Carbide Corp | Iron base alloy |
| FR1528123A (fr) * | 1966-05-09 | 1968-06-07 | Albright & Wilson Mfg Ltd | Alliages de fer à haute teneur en phosphore |
| GB1238646A (de) * | 1967-07-07 | 1971-07-07 | ||
| JPS516608B1 (de) * | 1971-04-05 | 1976-03-01 | ||
| GB1411216A (en) * | 1971-07-13 | 1975-10-22 | Albright & Wilson | Casting iron alloys |
| US4352416A (en) * | 1977-01-18 | 1982-10-05 | Abex Corp. | Cast iron railroad brake shoes |
-
1987
- 1987-02-05 BE BE8700085A patent/BE1000292A3/fr not_active IP Right Cessation
-
1988
- 1988-01-14 DE DE8888870003T patent/DE3872262T2/de not_active Expired - Lifetime
- 1988-01-14 ES ES88870003T patent/ES2032602T5/es not_active Expired - Lifetime
- 1988-01-14 AT AT88870003T patent/ATE77658T1/de not_active IP Right Cessation
- 1988-01-14 EP EP88870003A patent/EP0277931B2/de not_active Expired - Lifetime
- 1988-02-04 NO NO880496A patent/NO170989C/no not_active IP Right Cessation
- 1988-02-04 DK DK198800564A patent/DK173189B1/da not_active IP Right Cessation
-
1992
- 1992-09-14 GR GR920402030T patent/GR3005698T3/el unknown
-
2000
- 2000-11-08 GR GR20000402481T patent/GR3034788T3/el not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| ATE77658T1 (de) | 1992-07-15 |
| ES2032602T5 (es) | 2000-12-16 |
| GR3034788T3 (en) | 2001-02-28 |
| DE3872262D1 (de) | 1992-07-30 |
| GR3005698T3 (de) | 1993-06-07 |
| NO170989C (no) | 1993-01-06 |
| DK173189B1 (da) | 2000-03-13 |
| EP0277931A2 (de) | 1988-08-10 |
| NO170989B (no) | 1992-09-28 |
| NO880496D0 (no) | 1988-02-04 |
| DK56488D0 (da) | 1988-02-04 |
| BE1000292A3 (fr) | 1988-10-11 |
| DE3872262T2 (de) | 1992-12-03 |
| EP0277931A3 (en) | 1988-09-07 |
| DK56488A (da) | 1988-08-06 |
| EP0277931B1 (de) | 1992-06-24 |
| ES2032602T3 (es) | 1993-02-16 |
| NO880496L (no) | 1988-08-08 |
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